MEDICAL INSTRUMENT AND METHOD FOR THE MANUFACTURE OF A MEDICAL INSTRUMENT
20250032140 ยท 2025-01-30
Inventors
- Pierre Ettwein (Engen, DE)
- Sven Barthelmes (Emmingen-Liptingen, DE)
- Maciej Cynka (Miedzichowo, PL)
- Mateusz Hoffmann (Nowy Tomysl, PL)
Cpc classification
International classification
Abstract
A medical instrument has a first part connected to a second part with a connecting element. The first and second parts are pivotable relative to one another about a pivot axis defined by a longitudinal axis of the connecting element. The first part has a first bearing area, and the second part has a second bearing area. The first bearing area and second bearing area face each other. In a mounted state, a biasing element is arranged between the first and second bearing areas. The biasing element, in the mounted state, is held in a compressed state between the first and second bearing areas by the connecting element so as to exert a biasing force on the first and second bearing areas to keep them biased away from one another.
Claims
1. A medical instrument comprising: a first part; a second part; a connecting element; and a biasing element, the connecting element connecting the first part to the second part so that the first part and the second part are pivotable relative to one another about a pivot axis defined by a longitudinal axis of the connecting element, the first part comprising at least one first bearing area, the second part comprising at least one second bearing area, the at least one first bearing area and the at least one second bearing area facing each other, the biasing element, in a mounted state, being arranged between the at least one first bearing area and the at least one second bearing area, the biasing element, in the mounted state, being held in a compressed state between the at least one first bearing area and the at least one second bearing area by the connecting element so as to exert a biasing force on the at least one first bearing area and the at least one second bearing area for keeping the at least one first bearing area and the at least one second bearing area biased away from one another.
2. The medical instrument according to claim 1, wherein: the biasing element comprises a spring washer having a central opening for receiving the connecting element, and the biasing element surrounds the pivot axis.
3. The medical instrument according to claim 2, wherein the spring washer is a wave washer.
4. The medical instrument according to claim 3, wherein the wave washer has a wavelike shape defining at least one wave trough and at least one wave crest.
5. The medical instrument according to claim 4, wherein the at least one wave trough comprises a plurality of wave troughs, and at least one wave crest comprises a plurality of wave crests.
6. The medical instrument according to claim 5, wherein the wave washer comprises a first surface and a second surface, the first surface and the second surface facing in opposite directions, wherein the first surface defines a first contact plane of the plurality of wave crests, and wherein the second surface defines a second contact plane of the plurality of wave troughs.
7. The medical instrument according to claim 6, wherein the first contact plane and the second contact plane extend parallel to one another.
8. The medical instrument according to claim 7, wherein the first contact plane and the second contact plane extend parallel to one another in an initial state and/or in a mounted state.
9. The medical instrument according to claim 8, wherein: the first contact plane and the second contact plane define a first distance from one another in the initial state, the first contact plane and the second contact plane define a second distance from one another in the mounted state, in which the biasing element is mounted between the at least one first bearing area and the at least one second bearing area, and the first distance is greater than the second distance.
10. The medical instrument according to claim 9, wherein: a) in the mounted state, the second distance has a maximum value of about 1.2 times a thickness of the wave washer; and/or b) in the initial state, the first distance has a value in a range from about 2 times the thickness of the wave washer to about 10 times the thickness of the wave washer.
11. The medical instrument according to claim 3, wherein the wave washer has a constant thickness.
12. The medical instrument according to claim 3, wherein the wave washer undulates: a) in a circumferential direction with respect to the pivot axis; or b) in a radial direction with respect to the pivot axis.
13. The medical instrument according to claim 3, wherein the wave washer comprises a cutting line extending in a radial or circumferential direction with respect to the pivot axis, the cutting line having at least two points of inflection.
14. The medical instrument according to claim 1 further comprising a connecting device, the connecting device comprising an applied connecting device, the at least one first bearing area comprising one single first bearing area, the at least one second bearing area comprising one single second bearing area, the applied connecting device comprising the one single first bearing area and the one single second bearing area, wherein the first part comprises the one single first bearing area, the first part being applied to the one single second bearing area with the biasing element arranged between the first part and the one single second bearing area.
15. The medical instrument according to claim 14, wherein the connecting device comprises a box-type connecting device, wherein the first part has a female connecting portion with a through opening, wherein the second part has a male connecting portion, and wherein the male connecting portion extends through the through opening in the mounted state.
16. The medical instrument according to claim 15, wherein the female connecting portion has two first bearing areas facing each other, and wherein the male connecting portion has two second bearing areas facing away from one another.
17. A method for manufacturing a medical instrument having a first part and a second part, the first part having at least one first bearing area, the second part having at least one second bearing area, the method comprising the steps of: arranging the at least one first bearing area and the at least one second bearing area such that the at least one first bearing area and the at least one second bearing area face each other; connecting the first part and the second part to one another with a connecting element such that the first part and the second part are pivotable relative to one another about a pivot axis defined by a longitudinal axis of the connecting element; arranging a biasing element between the at least one first bearing area and the at least one second bearing area before connecting the first part and the second part to one another; compressing the biasing element with the first part and the second part in a compressed state; and maintaining the compressed state by adjusting the connecting element such that the biasing element exerts a biasing force on the at least one first bearing area and the at least one second bearing area to keep the at least one first bearing area and the at least one second bearing area biased away from one another.
18. The method for manufacturing a medical instrument according to claim 17, wherein the biasing element comprises a wave washer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The following description of preferred embodiments serves, in conjunction with the drawing figures, for a more detailed explanation of the present disclosure.
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
DETAILED DESCRIPTION
[0062]
[0063] The first part 12 has a first distal end 16 and a first proximal end 18. A first tool element 20 is formed or arranged on the first distal end 12. Further, a first holding element 22 is formed or arranged on the first proximal end 18.
[0064] In a similar manner as described in connection with the first part 12, the second part 14 has a second distal end 24 and a second proximal end 26. A second tool element 28 configured for cooperating with the first tool element 20 is formed or arranged on the second distal end 24. Moreover, a second holding element 30 is formed or arranged on the second proximal end 26.
[0065] The first tool element and the second tool element 28 form or define a medical tool 32.
[0066] In the embodiment of the medical instrument 10 shown in
[0067] The first and second holding elements 22, 30 are configured in the form of rings 40, 42 commonly used with such standard medical instruments for an easy handling by a surgeon or another user.
[0068] In alternative embodiments not shown in the drawing figures, the first and second tool elements 20 are made in the form of cooperating cutting edges so that the medical tool 32 is configured in the form of a pair of scissors.
[0069] In a further embodiment not depicted in the drawing figures, the medical tool 32 is configured in the form of a needle holder which has structured gripping phases.
[0070] The first and second parts 12, 14 are connected to one another in a connecting region 44 by a connecting element 46. The embodiment of the medical instrument 10 shown in
[0071] Further, the first part 12 has a first bearing area 52. The second part 14 has a second bearing area 54. As shown in
[0072] In a standard medical instrument, the two parts 12 and 14 would be assembled so that the first and second bearing areas 52 and 54 would directly contact each other. The two parts 12 and 14 would be connected with a connecting element in the form of a screw or rivet so as to pivotably connect the two parts 12 and 14 to one another.
[0073] The main difference between the medical instrument 10 shown in
[0074] The connecting region 44 comprises, in particular, the first and second bearing areas 52 and 54 and the connecting element 46, which together define a so-called connecting device 58. The connecting element 46 serves the purpose of pivotably connecting the first and second parts 12, 14 to one another so as to be pivotable about a pivot axis 60 defined by a longitudinal axis 62 of the connecting element 46.
[0075] The biasing element 56 is configured in the form of a spring washer 64 having a central opening 66 for receiving the connecting element 46. The configuration of the spring washer 64 further allows for the arrangement of the biasing element 56 so as to surround the pivot axis 60 as depicted, in particular, in
[0076]
[0077] The wavelike shape of the wave washer 68 defines several wave troughs 70 and several wave crests 72.
[0078] Further, the wave washer 68 of the embodiment depicted in drawing
[0079] The wave washer 68 depicted in the drawing
[0080] The wave washer 68 has a first surface 76 and a second surface 78. The first and second surfaces 76, 78 face in opposite directions. As depicted in
[0081] The first and second contact planes 80, 82 extend in parallel or substantially in parallel to one another. This is the case in the initial state as depicted in
[0082] A cutting line 84 of the wave washer 68 in a circumferential direction defines several points of inflection 86 and 88, which are defined alternatingly along the circumference of the cutting line 84. With respect to the first surface 76 and with reference to
[0083] Looking at
[0084] As already mentioned,
[0085] A threaded shaft portion 102 extends between shaft portion 96 and a free end 104 opposite the screw head 100 of the connecting screw 98.
[0086] A bore 106 with inner threads 108 is provided on the first part 12 for receiving the threaded shaft portion 102.
[0087] For the assembly of the medical instrument 10, the connecting screw 98 is introduced with its free end 104 through bore 92 so that threaded shaft portion 102 projects beyond the second bearing area 54 as shown in
[0088] The wave washer 68 is then placed over the threaded shaft portion 102 so that the second surface 78 contacts the second bearing area 54 as shown in
[0089] Next, the first part 12 is brought into engagement with the connecting screw 98 by screwing the threaded shaft portion 102 into bore 106 with its inner threads 108, which correspond to the threaded shaft portion 102.
[0090]
[0091] In the initial state, the first contact plane 80 and the second contact plane 82 define a first distance 110 from one another. The distance 110 corresponds to the gap between the first and second bearing areas 52, 54 as shown in
[0092] For adjusting the instrument 10, the connecting screw 98 is further screwed into bore 106, thereby compressing the wave washer 68 and transferring the same from the initial state to a compressed state.
[0093] In this mounted state, the first contact plane 80 and the second contact plane 82 define a second distance 112 corresponding to the reduced gap between the first and second bearing areas 52, 54. As can be seen in
[0094] Further, the wave washer 68, i.e. the biasing element 56, is arranged between the first and second bearing areas 52, 54 in the mounted state, and it is held in the compressed state between them by the connecting element 46. Since the biasing element 56 is held compressed by the arrangement of the connecting device 58, it exerts a biasing force on the first and second bearing areas 52, 54 for keeping them biased away from one another.
[0095] The spring force exerted by the wave washer 68 on the parts 12 and 14 depends on its compression. The more it is compressed, the greater the spring force becomes. This allows for an individual adjustment of a motion force of the medical instrument 10 when the two parts 12, 14 are pivoted relative to one another about the pivot axis 60. The motion force is related to the friction between the parts 12 and 14 on the one hand and the biasing element 56 on the other hand.
[0096] In order to improve the cleanability of the medical instrument 10, it is preferably adjusted such that, in the mounted state, the second distance 112 has a maximum value of about 1.2 times the thickness 74 of the wave washer 68. In order to reduce recesses between the bearing areas 52 and 54 defined by the wave troughs 70 and the wave crests 72, the connecting screw 98 is adjusted such that the maximum value of the second distance 112 is about 1.1 times the thickness 74 of the wave washer 68.
[0097] Referring to
[0098] The medical instrument 10 depicted in
[0099] The embodiment of the wave washer 68 depicted in
[0100]
[0101] The main difference between the wave washer 68 depicted in
[0102] A further embodiment of a wave washer 68 is shown in
[0103] The embodiment of the wave washer shown in
[0104]
[0105] Moreover, a further embodiment of a wave washer 68 is depicted in
[0106] This embodiment generally corresponds to the embodiment shown in
[0107]
[0108] The instrument 10 depicted in
[0109] The box-type connecting device 120 is characterized by the first part 12 having a female connecting portion 122 with a through opening 124. The second part 14 has a male connecting portion 126 which extends through the through opening 124 in the mounted state as shown in
[0110] Arranged between the respective first and second bearing areas 52, 54 is a biasing element 56.
[0111] The second part 14 is provided with a bore 106 coaxial with the pivot axis 60 and provided with inner threads 108.
[0112] Two connecting elements 46 in the form of connecting screws 98 are provided for connecting the first and second parts 12, 14 to one another. In an alternative embodiment, a rivet is provided for connecting the first and second parts 12, 14 to one another so as to form a so-called riveted boxlock with biasing elements 56.
[0113] The first part 12 comprises two bridges 128 delimiting the through opening 124 on both sides. Each bridge 128 is provided with a bore 92, which broadens away from the male connection portion 126 for receiving a screw head 100 of a connecting screw 98.
[0114] An unthreaded shaft portion 96 extends through the bore 92. A threaded shaft portion 102 extending between the shaft portion 96 and a free end 104 of the connecting screw 98 is provided with outer threads corresponding to the inner threads 108 of bore 106. This allows for screwing the connecting screws 98 into inner threads 108 of bore 106 with their respected shaft portion 102.
[0115] The described configuration of the connecting device 58 allows for individually compressing both biasing elements 56 between the respective first and second bearing areas 52, 54.
[0116] The medical instruments 10 described in connection with
[0117] The described spring washers have a preferred thickness 74 in the range of about 0.05 mm to about 0.2 mm. As the instruments 10 have to be cleanable and sterilizable, the spring washers 64 are preferably made from stainless spring steel.
[0118] The biasing elements 65 described above can optionally be coated or provided with a hardened surface by an appropriate treatment, for example by diffusion hardening or blasting for obtaining an additional hardness to improve dry running properties of the biasing element 56.
[0119] As described above, the gaps defined by the wave troughs 70 and the wave crests 72 are closed or almost closed in the course of the assembly of the instrument 10 due to the compression of the biasing element so that the influence on the cleanability of the instrument 10 is rather limited.
[0120] Further, for avoiding increased friction between the first and second parts 12, 14 on the one hand and the biasing element 56 on the other hand, the biasing element 56 is preferably made from a material with an increased hardness or a reduced hardness compared to the material from which the first and second parts 12, 14 are made, so that there is a difference between the respective hardness of the first and second parts 12, 14 on the one hand and the biasing element 56 on the other hand.
[0121] The embodiments of the medical instruments 10 described above have, in particular, the advantageous property of maintaining a perceptible motion force, which is regarded as pleasant by surgeons, over their entire lifetime. Readjusting such instruments 10 is generally not necessary as the biasing element 56 maintains the motion force as desired even if the medical instrument 10 is subject to wear in the region of the connecting device 58.
[0122] Further, if the instrument 10 is damaged and requires repair and/or service, the biasing element 56 can easily be exchanged and the running surfaces do not require reworking, e.g. milling, grinding or polishing.
REFERENCE NUMERALS
[0123] 10 medical instrument [0124] 12 first part [0125] 14 second part [0126] 16 first distal end [0127] 18 first proximal end [0128] 20 first tool element [0129] 22 first holding element [0130] 24 second distal end [0131] 26 second proximal end [0132] 28 second tool element [0133] 30 second holding element [0134] 32 medical tool [0135] 34 clamping jaw [0136] 36 clamping jaw [0137] 38 clamp [0138] 40 ring [0139] 42 ring [0140] 44 connecting region [0141] 46 connecting element [0142] 48 arm [0143] 50 arm [0144] 52 first bearing area [0145] 54 second bearing area [0146] 56 biasing element [0147] 58 connecting device [0148] 60 pivot axis [0149] 62 longitudinal axis [0150] 64 spring washer [0151] 66 central opening [0152] 68 wave washer [0153] 70 wave trough [0154] 72 wave crest [0155] 74 thickness [0156] 76 first surface [0157] 78 second surface [0158] 80 first contact plane [0159] 82 second contact plane [0160] 84 cutting line [0161] 86 point of inflection [0162] 88 point of inflection [0163] 90 clockwise direction [0164] 92 bore [0165] 94 region [0166] 96 shaft portion [0167] 98 connecting screw [0168] 100 screw head [0169] 102 shaft portion [0170] 104 end [0171] 106 bore [0172] 108 inner threads [0173] 110 first distance [0174] 112 second distance [0175] 114 applied connecting device [0176] 116 radial direction [0177] 118 needle holder [0178] 120 box-type connecting device [0179] 122 female connecting portion [0180] 124 through opening [0181] 126 male connecting portion [0182] 128 bridge