Sound dampening in positive airway pressure devices
09855397 ยท 2018-01-02
Assignee
Inventors
- Gregory Robert Peake (Kingsford, AU)
- Jeffrey Peter Armitstead (North Sydney, AU)
- Paul Andrew Dickens (Springwood, AU)
- Dmitri Anatolievich Doudkine (Chatswood, AU)
- Robert Edward Henry (Baulkham Hills, AU)
- Liam Holley (Marrickville, AU)
- Gerard Michael Rummery (Woodford, AU)
- Lee James Veliss (Freshwater, AU)
Cpc classification
International classification
A61M16/00
HUMAN NECESSITIES
Abstract
A CPAP system includes a PAP device (5) structured to generate a supply of pressurized air, a patient interface (15) adapted to engage with the patient's face to provide a seal, an air delivery conduit (102,104) provided between the PAP device and the patient interface to deliver the supply of pressurized air along a gas delivery path from the PAP device to the patient interface, and a muffler (100) provided along the gas delivery path downstream of the PAP device.
Claims
1. A continuous positive airway pressure (CPAP) system for sealed delivery of a flow of breathable gas at a continuously positive pressure to an entrance to a patient's airways, wherein the CPAP system is configured to maintain therapy pressure throughout the patient's respiratory cycle while the patient is sleeping to ameliorate sleep disordered breathing, the CPAP system comprising: a positive airway pressure (PAP) device structured to generate a supply of pressurized air; a patient interface adapted to engage with the patient's face to provide a seal; an air delivery conduit provided between the PAP device and the patient interface to deliver the supply of pressurized air along a gas delivery path from the PAP device to the patient interface; and a muffler provided along the gas delivery path downstream of the PAP device, wherein the muffler provides an expansion chamber, and the muffler is repeatedly expandable and retractable to be selectively fixed in predetermined positions to vary a size of the chamber.
2. A CPAP system according to claim 1, wherein the muffler includes a main body providing the chamber, a first connecting portion communicated with the PAP device, and a second connecting portion communicated with the patient interface.
3. A CPAP system according to claim 2, wherein the muffler provides an inline arrangement in which the main body and the first and second connecting portions are aligned along an axis of the muffler.
4. A CPAP system according to claim 2, wherein the chamber is visible through a side wall of the muffler.
5. A CPAP system according to claim 1, wherein the muffler includes a filter.
6. A CPAP system according to claim 1, wherein the muffler includes one or more baffles.
7. A CPAP system according to claim 1, wherein the muffler includes a tube connection portion structured to removably attach tubing.
8. A CPAP system according to claim 1, wherein the chamber has a volume of about 300-500 mL.
9. A CPAP system according to claim 1, wherein the patient interface includes a manifold structured to interconnect the patient interface with the air delivery conduit, and the muffler is integrated with the manifold.
10. A CPAP system according to claim 1, wherein each end of the muffler includes a recessed port that extends into the expansion chamber.
11. A CPAP system according to claim 1, wherein the muffler includes a main body and an outer casing that at least partially encloses the main body.
12. A CPAP system according to claim 11, wherein the main body is constructed of plastic and the outer casing is constructed of a soft, elastomeric material.
13. A CPAP system according to claim 1, wherein one or more portions of the muffler are constructed of a transparent material.
14. A CPAP system according to claim 1, wherein the muffler operates at least partially as a low pass and/or band pass noise filter adapted to allow the transmission of relatively lower frequency noise while filtering relatively higher frequency noise.
15. A CPAP system according to claim 1, wherein the muffler includes a main body providing the expansion chamber, a recessed inlet port communicated with the PAP device and extending into the expansion chamber, and a recessed outlet port communicated with the patient interface and extending into the expansion chamber, and wherein the muffler provides an inline arrangement in which the main body, the inlet port, and the outlet port are aligned along an axis of the muffler.
16. A CPAP system according to claim 1, wherein the muffler is in the form of an outer casing which forms the chamber and is adapted to be mounted to a protruding portion of the PAP device.
17. A CPAP system according to claim 16, wherein the muffler is slidably mounted to the protruding portion for movement between expanded and retracted positions.
18. A CPAP system according to claim 1, wherein the muffler is adapted to connect to a relatively short length of tubing from the PAP device and a relatively longer length of tubing to the patient interface.
19. A CPAP system according to claim 1, wherein the chamber is variable in size so that the muffler is tunable to specific muffling requirements.
20. A CPAP system according to claim 1, wherein the muffler with variable chamber size provides a single muffler usable with different PAP devices.
21. A CPAP system according to claim 2, wherein the first and second connecting portions are symmetrical such that the muffler is connectable along the gas delivery path so that the first and second connecting portions are both connectable as either an inlet or an outlet of the muffler.
22. A CPAP system according to claim 21, wherein the first and second connecting portions include a diameter that is the same.
23. A CPAP system according to claim 1, wherein the muffler includes a main body providing the chamber and an outer casing exterior to the chamber and structured to at least partially enclose the main body, the outer casing being constructed of a softer and more flexible material than the main body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings facilitate an understanding of the various embodiments of this invention. In such drawings:
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DETAILED DESCRIPTION OF ILLUSTRATED EMBODIMENTS
(22) The following description is provided in relation to several embodiments which may share common characteristics and features. It is to be understood that one or more features of any one embodiment may be combinable with one or more features of the other embodiments. In addition, any single feature or combination of features in any of the embodiments may constitute additional embodiments.
(23) In this specification, the word comprising is to be understood in its open sense, that is, in the sense of including, and thus not limited to its closed sense, that is the sense of consisting only of. A corresponding meaning is to be attributed to the corresponding words comprise, comprised and comprises where they appear.
(24) The term air will be taken to include breathable gases, for example air with supplemental oxygen.
(25) 1. Continuous Positive Airway Pressure (CPAP) System
(26) A CPAP system generally includes a Positive Airway Pressure (PAP) device or flow generator, an air delivery conduit or tubing, and a patient interface. In use, the PAP device generates a supply of pressurized air that is delivered to the patient via an air delivery conduit that includes one end coupled to the outlet of the PAP device and an opposite end coupled to the patient interface. The patient interface comfortably engages the patient's face and provides a seal. The patient interface may have any suitable configuration as is known in the art, e.g., full-face mask, nasal mask, oro-nasal mask, mouth mask, nasal prongs, etc. All of the embodiments may also be used with other respiratory assist or support devices and/or suitable medical devices, e.g., medical device including an airpath where noise is a potential problem for patients.
(27) 2. Mufflers
(28) The following provides mufflers according to embodiments of the present invention. Each muffler may be provided downstream of the PAP device. For example, each muffler may be positioned along the length of the air delivery conduit, upstream of the patient interface, and at the inlet to the patient interface. Each muffler may be structured to dampen, muffle, and/or reduce noise generated by the CPAP system in use.
(29) In embodiments (e.g., see
(30) The muffler in
(31) In
(32) Also, the muffler may be constructed to be a disposable item, e.g., constructed from relatively cheap construction materials (e.g., plastic) to infer disposability. Disposability may reduce the requirements for cleaning the muffler by the patient.
(33) In an embodiment, the muffler may be constructed as large as possible to increase the overall muffling effect. However, the size of the muffler may be balanced with the consideration to make the muffler relatively light and portable for the patient and not overly bulky, e.g., for travel. Also, the chamber of the muffler may be variable in size so that the muffler may be tuned to specific muffling requirements. For example, a single muffler may be used having a variable chamber size for use with various blowers/CPAP systems, i.e., no need to change muffler size for each CPAP system.
(34) 2.1 Bottle-shaped Muffler
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(36) The muffler 100 includes a main body 103, a first connecting portion 106 (e.g., an inlet portion or port), and a second connecting portion 107 (e.g., an outlet portion or port). The general bottle shape arrangement of the muffler is generated by the generally hollow tubular shape with rounded ends (e.g., see
(37) As best shown in
(38) In an embodiment, the orientation of the muffler may not be relevant, i.e., the first air delivery conduit 102 may be coupled to either connecting portion 106, 107 of the muffler. That is, the muffler may be connected along the air flow path of the PAP device in either direction as both sides of the muffler are symmetrical. This arrangement may facilitate usability by reducing the overall difficulty of installing the muffler along the air flow path.
(39) In use, the first connecting portion 106 is adapted to receive a supply of pressurized gas, which passes through the main body 103 and then exits the muffler via the second connecting portion 107. The main body 103 of the muffler 100 provides a volume or expansion chamber 105 structured to reduce or cancel out at least a portion of the noise produced by the sound waves traveling down the air tubing. That is, the muffler muffles conducted noise traveling to the patient interface. In addition, the muffler may also reduce radiated noise from the PAP device in use.
(40) In addition to the muffler itself, the tubing can be provided with ribbing 101 to help reduce noise in the system. The ribbing may help deflect and disrupt sound waves and prevent them from traveling smoothly along the tubing.
(41) The muffler can be positioned at various locations along the tubing and still produce the desired effect of reducing noise, although certain locations may have a better effect on noise or may be desirable for other reasons. For example, if the muffler were designed to be set down or attached to a flat surface, placing the muffler too close to the patient's head might defeat some of these intended purposes.
(42) The muffler's volume or expanded chamber 105 absorbs and/or reflects (e.g., creating destructive interference) at least a portion of the sound waves traveling into the chamber. This prevents the full sound headed into the chamber from traveling out of the chamber and towards the patient.
(43) In an embodiment, the muffler may be equipped with baffles, or deflecting walls structured to redirect and/or absorb sound-waves. The deflected sound waves may create destructive interference by overlapping with new sound waves to further muffle sound. In destructive interference, sound waves act to cancel each other out and reduce the overall system noise as perceived by the patient. In embodiments, the muffler will operate at least partially using destructive interference within the tubular body of the muffler to reduce the overall transmitted noise.
(44) In an embodiment, the muffler may have a length of about 125-195 mm, e.g., 150 mm or 180 mm, and a diameter of about 50-80 mm, e.g., 60 mm or 65 mm. In an embodiment, the muffler includes a volume of about 300 cm.sup.3. However, other suitable sizes are possible, e.g., depending on application, sound requirements, etc. In an embodiment, lengths less than about 40 cm may be more practical and suitable for patient use and comfort.
(45) In an embodiment, the muffler may be constructed of a plastic material (e.g., molded in one-piece, molded of two or more pieces and then assembled to one another, etc.) or textile material (e.g., collapsible, inflatable, etc.). Exemplary materials include but are not limited to polypropylene or polyethylene. In an embodiment, one or more portions of the muffler may be constructed of a transparent material to allow users to visually check the cleanliness of the muffler, which is generally beneficial for use with medical applications. Also, the muffler 100 may include a high gloss surface finish and/or a casing, e.g., for aesthetics.
(46) For example,
(47) In the illustrated embodiment, the casing includes one or more openings or cut outs to receive complimentary shaped protrusions on the main body, e.g., to axially retain the casing on the main body. For example, the casing 750 includes elongated, oval shaped openings 752 (e.g., three openings spaced around its perimeter) that receive complimentary, oval shaped protrusions 720 spaced around the perimeter of the main body 703. In addition, the openings 754, 756 at respective ends of the casing 750 are contoured along its perimeter so as to engage against complimentary shaped protrusions 724, 726 along respective ends of the main body 703.
(48) The casing 750 may be formed separately from the main body 703 and attached thereto, or the casing 750 may be overmolded to the main body 703.
(49) As shown in
(50) Additionally, the casing 750 may be constructed of a relatively slip resistant material to prevent the muffler from shaking or vibrating when placed on a hard surface or to prevent or limit additional noise. Furthermore, one or more projections may be provided on the outer surface of the casing 750 to prevent the muffler from accidentally rolling.
(51) 2.2 Sculpture-shaped Muffler
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(53) Similar to the above, the main body 203 of the muffler 200 provides a volume or chamber structured to reduce or cancel out at least a portion of the noise produced by the CPAP system in use.
(54) For purposes of this specification, sculpture-shaped may include the shape and appearance of the muffler as depicted in
(55) 2.3 Biscuit-shaped Muffler
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(58) Similar to the above, the main body 303 of the muffler 300 provides a volume or chamber structured to reduce or cancel out at least a portion of the noise produced by the CPAP system in use. In addition, the main body 303 provides a filter 308 to filter the air passing therethrough.
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(60) In addition, the muffler 400 includes an in-line tube connection or management portion 409. In the illustrated embodiment, the connection portion 409 includes a groove provided to the side of the muffler into which the tube 104 can be removably attached. Additional connective pieces, such as rings, clasps, etc., might also be used to removably attach the tube to the muffler.
(61) Once the tube is attached, the tubing 104 may form a loop 408. The loop 408 can be hooked around a bed post or other suitable object in order to keep the tubing in a desired position/location and reduce tube drag.
(62) 2.4 Half-biscuit-shaped Muffler
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(64) However, the muffler may include other attachment mechanisms, e.g., hook provided to rear portion. In addition, the muffler may provide tube management options such as the muffler described above. Also, the muffler may be structured to accommodate heated tubing.
(65) 2.5 Patient Interface with Muffler
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(67) The muffler 600 includes a main body 603, a first connecting portion 606 (inlet portion) adapted to connect to the air delivery conduit 601, and a pair of second connecting portions 607 (outlet portions) adapted to connect to the tubes 602, 604. The muffler 600 helps to reduce the amount of noise that is transferred or conducted through the system, especially since the tubes 602, 604 extend near the patient's ears in use. In addition, such muffler may also reduce cyclic noise (e.g., noise due to inhalation/exhalation).
(68) 2.6 Low Pass/Band Pass Noise Filter
(69) In an embodiment, the mufflers of the previously described embodiments may function, in effect, as a low pass and/or band pass noise filter. For example, the mufflers may be adapted to allow the transmission of low frequency noises (such as snoring) while filtering noises of high frequency (such as noise of the motor of the PAP device). This may allow the control systems of PAP and CPAP to still detect audible snoring of a patient connected to the machine and/or use mask recognition algorithms, e.g., to maintain proper control. Removing or at least ameliorating higher frequency noise generated by the motor of the PAP device may make the general system for the patient less noisy.
(70) In an embodiment, the mufflers generally do not include a tortuous path for the air to follow inside the muffler, which may be different to general muffler design. Additionally, an exemplary configuration may include a straight flow configuration as shown in
(71) Additionally, an exemplary configuration may include soft walls, intermediate noise baffles, or filters, which may be positioned to filter either high or low frequencies.
(72) In an embodiment, the shape of the muffler may have a shape and configuration resulting in an inherently low impedance relative to the air passing through it. Increases in impedance may significantly reduce low frequency noise which may not be preferred for applications for use with CPAP or PAP equipment. The overall diameter of the main body of the muffler affects the overall impedance, e.g., larger diameters have greater impedance.
(73) 2.7 Expandable/Retractable Muffler
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(75) In use, the muffler 800 may slide along the protruding portion 894 and may be selectively fixed in one or more predetermined positions. The predetermined positions may vary the size of the chamber 805 and hence the muffling function. The sliding arrangement of the embodiment allows the PAP device and muffler to be compacted for moving or transporting.
(76) The chamber 805 of the muffler allows for destructive interference to interfere with or cancel out the noise generated by the motor. Air enters the chamber via the outlet 898 of the PAP device 890 and exits the chamber via the outlet 807 of the muffler 800.
(77) As shown in
(78) 2.8 Further Alternatives and Specifications
(79) In an embodiment, a music playing device may be provided along the air delivery system, such as in the PAP device. Music played at a suitable volume may be transferred along the tubing and delivered, for example, past the patient's ears. Such a system can help mask the noise inherent in the CPAP system, and prevent the patient from having to either wear headphones, having a cord that could lead to problems during sleep, or play music from an external source, which could disturb another sleeper in the room.
(80) In an embodiment, the main body of the muffler may provide a volume or chamber having a volume of about 300-500 mL, which may be suitable for application in a wide range of CPAP systems. In a system producing noise without a muffler, a muffler according to an embodiment of the present invention applied to the system and including a chamber of the above volume may remove 10 dBs or more of noise.
(81) In an embodiment, the muffler may be collapsible for easy transportation when a patient is traveling with a CPAP system. For example, if the muffler was conically shaped, the cylinder could collapse using a series of concentric cylinders (e.g., concertina or telescoping arrangement). In another embodiment, the muffler may be inflatable, e.g., inflates when pressurized to define volume or chamber.
(82) Another option would be to include active noise cancellation technology in the muffler. Active noise cancellation uses a microphone to detect the frequency of present sounds and then uses a speaker to output polarized cancellation sounds designed to counteract the detected sound waves by interference.
(83) Further alternative embodiments may also include additional vent holes (not shown). These vent holes are adapted to be sealed when the device is in use. However, when the muffler is not in use, the vent holes may be opened to allow draining of the internal areas or chamber of the muffler. This may be particularly useful when the system is being used in conjunction with a humidifier (not shown). When a humidifier is connected into the air path, the air increased in humidity often precipitates water along the length of the tubing. The precipitated water may build up and drain into the muffler and the vent holes permit the user to easily drain the system.
(84) While the invention has been described in connection with what are presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention. Also, the various embodiments described above may be implemented in conjunction with other embodiments, e.g., aspects of one embodiment may be combined with aspects of another embodiment to realize yet other embodiments. Further, each independent feature or component of any given assembly may constitute an additional embodiment. In addition, while the invention has particular application to patients who suffer from OSA, it is to be appreciated that patients who suffer from other illnesses (e.g., congestive heart failure, diabetes, morbid obesity, stroke, bariatric surgery, etc.) can derive benefit from the above teachings. Moreover, the above teachings have applicability with patients and non-patients alike in non-medical applications.