Mechanical locking of floor panels with a glued tongue

Abstract

A tongue with edge sections that are used to glue the tongue into a groove of panel. A tongue for connection of a building panel, said tongue is of an elongated shape and made of molded plastic, the tongue including at least two protrusions at a first long edge of the tongue, wherein the protrusions are bendable in a plane parallel to the upper surface of the tongue and extending essentially in the parallel plane and, wherein the tongue has a second long edge, which is essentially straight over substantially the whole length of the tongue and the tongue includes a gluing part configured to be glued into a groove at an edge of the building panel.

Claims

1. A tongue for connection of a building panel, said tongue is of an elongated shape and made of moulded plastic, the tongue comprising: an elongate main body of the tongue, an edge section connected to at least one end of the elongate main body, a gluing part configured to be glued into a groove at an edge of the building panel, a first long edge including at least two protrusions, and the tongue is configured so that the protrusions face toward an inside the groove when the tongue is inserted into the groove, and a second long edge, opposite the first long edge, which second long edge is straight over substantially a whole length of the elongate main body of the tongue, and the tongue is configured so that the second long edge protrudes out of the groove when the tongue is inserted into the groove, wherein the gluing part is in the edge section of the tongue, wherein the gluing part comprises a recess in the edge section forming a glue pocket having an opening which faces a wall of the groove when the tongue is inserted into the groove, and the glue pocket does not penetrate all the way through the edge section.

2. The tongue as claimed in claim 1, wherein the tongue is provided with a flexible link that connects the edge section to the elongate main body of the tongue, the flexible link including a section that is more flexible than the elongate main body of the tongue.

3. The tongue as claimed in claim 2, wherein the protrusions are bendable in a plane parallel to an upper surface of the tongue and extending essentially in the plane, and wherein the edge section is spaced in a length direction along the first long edge of the tongue from the protrusions.

4. The tongue as claimed in claim 3, wherein at least one of the protrusions is provided with a protruding friction connection, configured to hold the tongue in position until a glue in the glue pocket is cured.

5. The tongue as claimed in claim 3, wherein the protrusions are bow shaped.

6. The tongue as claimed in claim 3, wherein there is an angle between the protrusions and a longitudinal direction of the tongue.

7. The tongue as claimed in claim 2, wherein the tongue is a monolithic construction made as one unitary piece.

8. The tongue as claimed in claim 2, wherein: the elongate main body defines a main plane wherein the first long edge extends along a first side of the elongate main body facing in a first direction and the second long edge extends along a second side of the elongate main body facing in a second direction, the at least two protrusions project in the main plane in the first direction from the first side of the elongate main body of the tongue, the gluing part includes a surface that extends parallel to the main plane, the recess being formed in the parallel surface, and when in a relaxed state, the second long edge extends further in the second direction than the edge section and the gluing part.

9. The tongue as claimed in claim 1, further comprising a second edge section at an opposite end of the elongate main body.

10. The tongue as claimed in claim 1, wherein the at least two protrusions protrude in the same direction at the first long edge of the tongue.

11. The tongue as claimed in claim 10, wherein the at least two protrusions are bendable in a plane parallel to an upper surface of the tongue and extend substantially in the plane.

12. The tongue as claimed in claim 1, wherein the tongue is a monolithic construction made as one unitary piece.

13. The tongue as claimed in claim 1, wherein: the elongate main body defines a main plane wherein the first long edge extends along a first side of the elongate main body facing in a first direction and the second long edge extends along a second side of the elongate main body facing in a second direction, the at least two protrusions project in the main plane in the first direction from the first side of the elongate main body of the tongue, the gluing part includes a surface that extends parallel to the main plane, the recess being formed in the parallel surface, and when in a relaxed state, the second long edge extends further in the second direction than the edge section and the gluing part.

14. A building panel provided with a tongue, according to claim 1, wherein said tongue is displaceable in a groove at an edge of the building panel.

15. A tongue for connection of a building panel, said tongue is of an elongated shape and made of moulded plastic, the tongue comprising: an elongate main body of the tongue, an edge section connected to at least one end of the elongate main body, a gluing part configured to be glued into a groove at an edge of the building panel, a first long edge including at least two protrusions, and the tongue is configured so that the protrusions face toward an inside the groove when the tongue is inserted into the groove, and a second long edge, opposite the first long edge, which second long edge is straight over substantially a whole length of the elongate main body of the tongue, and the tongue is configured so that the second long edge protrudes out of the groove when the tongue is inserted into the groove, wherein the elongate main body defines a main plane wherein the first long edge extends along a first side of the elongate main body facing in a first direction and the second long edge extends along a second side of the elongate main body facing in a second direction, wherein the gluing part is in the edge section of the tongue, wherein the gluing part comprises a glue pocket having an opening which faces a wall of the groove when the tongue is inserted into the groove, wherein the first long edge extends along a first side of the elongate main body facing in a first direction and the second long edge extends along a second side of the elongate main body facing in a second direction, the at least two protrusions project in the main plane in the first direction from the first side of the elongate main body of the tongue, the gluing part includes a surface that extends parallel to the main plane, the glue pocket being formed in the parallel surface, and when in a relaxed state, the second long edge extends further in the second direction than the edge section and the gluing part.

16. A method for fixing a tongue to a building panel, said tongue comprising: an elongate main body, a first long edge including at least two protrusions, the first long edge extending along a first side of the elongate main body, and a second long edge, opposite the first long edge, which second long edge is straight over substantially a whole length of the elongate main body of the tongue and extends along a second side of the elongate main body, an edge section connected to at least one end of the elongate main body, wherein the edge section includes a recess in the edge section forming a glue pocket, which glue pocket does not penetrate all the way through the edge section, the method comprising: putting glue into the glue pocket, inserting the tongue into a groove formed at an edge of the building panel so that the protrusions are inserted all of the way into the groove, the second long edge protrudes from the groove, and the edge section is within the groove, and securing the edge section to the building panel with the glue.

17. The method as claimed in claim 16, wherein a second edge section is connected to a second end of the elongate main body opposite the at least one end, the second edge section includes a second recess in the second edge section forming a second glue pocket, which second glue pocket does not penetrate all the way through the edge section, and when inserting the tongue into the groove, the second edge section is within the groove and is secured to the groove with glue.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The disclosure will in the following be described in connection to exemplary embodiments and in greater detail with reference to the appended exemplary drawings, wherein:

(2) FIG. 1 illustrates a known locking system comprising a displaceable tongue;

(3) FIG. 2 shows a first embodiment of the tongue according to the invention;

(4) FIGS. 3a and 3b shows an edge section of the first embodiment of the tongue

(5) FIG. 4 shows a second embodiment of the tongue;

(6) FIG. 5 shows first edge section of the second embodiment;

(7) FIG. 6 shows second edge section of the second embodiment;

(8) FIG. 7 shows a third embodiment of the tongue;

(9) FIG. 8 shows first edge section of the third embodiment; and

(10) FIG. 9 shows second edge section of the third embodiment.

DESCRIPTION OF EMBODIMENTS OF THE INVENTION

(11) FIG. 1 shows a vertical locking of two panels where a flexible and displaceable tongue 1 is displaced in a fixing groove 2.

(12) FIG. 2 shows a first embodiment of a flexible tongue 1, made of moulded plastic material, which comprises two edge sections 3, which are intended to be used to glue the tongue into a groove 2.

(13) The tongue is of an elongated shape and comprising in this preferred embodiment at least two protrusions 6 at a first long edge L1.

(14) The protrusions are bendable in a plane parallel to the upper surface of the tongue and extending essentially in the parallel plane.

(15) The tongue has a second long edge L2, which is essentially straight over substantially the whole length of the tongue.

(16) The edge section 3 comprises a glue pocket 4 where glue is applied, preferably by an inserting equipment, which also positions the tongue into a groove of a panel. Friction connections 7 may be used to hold the tongue in the groove until the glue cures.

(17) FIG. 3a shows the edge section from above. FIG. 3b shows a cross section of the edge section. A glue pocket 4 is preferably formed as a local cavity.

(18) The edge section is connected to the main tongue body with a flexible link 5 that allow the tongue to move in the groove 2 and in relation to the edge section 3 that is glued into a groove 2. A wide variety of glues may be used, preferably hot melt based glues.

(19) FIG. 4 shows a second embodiment of a flexible tongue 1, made of moulded plastic material, which is provided with a gluing strip 8 configured to be used to glue the tongue into a groove 2. Parts 11, 12 formed by moulding inlets from a moulding tool are shown at the first 9 and the second edge 10 of the tongue 1. These parts are used to facilitate the insertion of the tongue into a groove 2 of a building panel, preferably a floor panel.

(20) The tongue is of an elongated shape and comprising in the second embodiment at least two protrusions 6 at a first long edge L1.

(21) The protrusions are bendable in a plane parallel to the upper surface of the tongue and extending essentially in the parallel plane.

(22) The tongue has a second long edge L2, which is essentially straight over substantially the whole length of the tongue.

(23) FIG. 5 shows the first edge 9 of second embodiment of the tongue. The outer ends 17 of the protrusions 6 at the first edge are free from the gluing strip 8 to facilitate a movement of the second long edge L2 along the groove 2 of the building panel. The outer part of the gluing strip is bow shaped 16 to facilitate insertion of the tongue into the groove 2 of the building panel.

(24) FIG. 6 shows the second edge 10 of second embodiment of the tongue 1. The outer ends 18 of the protrusions 6 at the second edge are attached to the gluing strip 8. The outer part 16 of the gluing strip is bow shaped to facilitate insertion of the tongue into the groove 2 of the building panel.

(25) The outer ends of the protrusions are provided with a thinner section 15 to improve the bending of the tongue.

(26) The gluing strip is provided with a protrusion 13, which makes it easier to remove the tongue from the moulding tool. The tongue body is provided with an aperture 14 adapted to the size of the gluing strip protrusion 13, which make it possible to push the second long edge L2 of the tongue 1 further into the groove 2 of the building panel.

(27) FIG. 7 shows a third embodiment of a flexible tongue 1, made of moulded plastic material, which is provided with an edge sections 3 configured to be used to glue the tongue into a groove 2. The tongue has a second long edge L2, which is essentially straight over substantially the whole length of the tongue. The tongue is of an elongated shape and comprising in the second embodiment at least two protrusions 6 at a first long edge L1.

(28) Parts 11, 12 formed by moulding inlets from a moulding tool are shown at the first 9 and the second edge 10 of the tongue 1. These parts are used to facilitate the insertion of the tongue into a groove 2 of a building panel, preferably a floor panel.

(29) The protrusions are bendable in a plane parallel to the upper surface of the tongue and extending essentially in the parallel plane.

(30) FIG. 8 shows the first edge 9 of the third embodiment of the tongue.

(31) FIG. 9 shows the second edge 10 of the third embodiment of the tongue 1.

(32) The third embodiment of the tongue is provided with said edge sections 3 on each edge of the tongue. Said edge section is provided with a protruding friction connection, configured to hold the tongue in the correct position until the glue is cured. A flexible link 5 connects the edge section 3 to the main tongue body.

(33) The edge sections are each provided with an outer protruding stop part 22, which overlap an inner stop part 21, which protrudes from each edge 9, 10 of the tongue, wherein said inner and outer stop part cooperates to limit the displacement of the tongue 1 in the groove 2.

(34) The edge sections are further provided with a breaking part 20, configured to be broken when the tongue 1 is inserted into the groove 2.

(35) Glue may be used that glues to a wood based material and cures such that a part of the glue will form a small protrusion in the glue pocket and will connect the tongue mechanically even if the glue as such cannot glue the plastic material that is used to form the tongue.

(36) The principles shown above may be used to connect all types of tongues that are intended to be displaceable in a groove. Even tongues that are not flexible and displaceable may be connected according to the described principles.