Travel end expansion valve for piston type pressure converter
09856891 ยท 2018-01-02
Inventors
Cpc classification
F15B15/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/1076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The travel end expansion valve (1) for a piston type pressure converter (2) whose master cylinder (3) and slave cylinder (4) define a master chamber (9) and a slave chamber (10), respectively, includes an expansion master cylinder (12) which communicates with the slave chamber (10) and in which there can move an expansion main master piston (14) which is mechanically connected by a lever type transmission (11) with progressive effect to an expansion slave pump piston (15) which can move in an expansion slave cylinder (13), the transmission (11) being provided in such a manner that, when the expansion main master piston (14) is at the top dead center, the expansion slave pump piston (15) is at the bottom dead center, and vice versa, while an expansion release actuator (30) can cause the transmission (11) to move.
Claims
1. Travel end expansion valve (1) which is provided for a piston type pressure converter (2) which comprises at least one master cylinder (3) in which a main master piston (7) can move so as to define a master chamber (9) which has a variable volume and which can be placed in a relationship with a master intake conduit (22) by a master intake valve (18) or with a master discharge conduit (23) by a master discharge valve (19), the pressure converter (2) also comprising at least one slave cylinder (4), in which a slave pump piston (8) can move so as to define a slave chamber (10) which also has a variable volume, the chamber (10) being able to admit a hydraulic fluid from a slave intake conduit (24) via a slave intake valve member (20) or to discharge the fluid into a slave discharge conduit (25) via a slave discharge valve member (21), the master chamber (9) and the slave chamber (10) each being filled with a hydraulic fluid, characterized in that it comprises: at least one expansion master cylinder (12) which is filled with a hydraulic fluid and in which an expansion main master piston (14) can move so as to define an expansion master chamber (16) which has a variable volume and which communicates with the master chamber (9) and/or at least one expansion master cylinder (12) which is filled with a hydraulic fluid and in which an expansion main master piston (14) can move so as to define an expansion master chamber (16) which has a variable volume and which communicates with the slave chamber (10); at least one expansion slave cylinder (13) which cooperates with the expansion master cylinder (12) and in which an expansion slave pump piston (15) can move so as to define with the slave cylinder (13) an expansion slave chamber (17) which has a variable volume and which is filled with a hydraulic fluid, the slave pump piston (15) being mechanically connected to the expansion main master piston (14) by a lever type transmission (11) which has a progressive effect and which is arranged in such a manner that, when the expansion main master piston (14) is at the top dead center, the expansion slave pump piston (15) is at the bottom dead center, and vice versa; at least one expansion slave intake valve member (26) which opens in the expansion slave chamber (17) and which allows a hydraulic fluid which is contained in an expansion slave intake conduit (28) to be introduced into the slave chamber (17) but not to be discharged therefrom; at least one expansion slave discharge valve member (27) which opens in the expansion slave chamber (17) and which allows a hydraulic fluid which is contained in an expansion slave discharge conduit (29) to be discharged from the slave chamber (17) but not to be introduced therein; at least one expansion release actuator (30) which can, by means of contact or mechanical connection, cause to move or release the lever type transmission (11) with progressive effect.
2. Travel end expansion valve (1) according to claim 1, characterized in that the expansion slave intake conduit (28) which is connected via the expansion slave intake valve member (26) to the expansion slave chamber (17) which cooperates with the expansion master chamber (16) which has a variable volume and which communicates with the slave chamber (10) is connected to the slave intake conduit (24) while the expansion slave discharge conduit (29) which is connected to the same expansion slave chamber (17) is connected to the slave discharge conduit (25).
3. Travel end expansion valve (1) according to claim 1, characterized in that the expansion slave intake conduit (28) which is connected via the expansion slave intake valve member (26) to the expansion slave chamber (17) which cooperates with the expansion master chamber (16) which has a variable volume and which communicates with the master chamber (9) is connected to the master discharge conduit (23) while the expansion slave discharge conduit (29) which is connected to the same expansion slave chamber (17) is connectedupstream of the master intake valve (18)to the master intake conduit (22).
4. Travel end expansion valve (1) according to claim 1, characterized in that the lever type transmission (11) with progressive effect comprises an expansion piston return spring (33) which tends to maintain the expansion main master piston (14) in the region of the position thereof in which the expansion master chamber (16) has the smallest volume while, simultaneously, the spring (33) allows the expansion slave pump piston (15) to be maintained in the region of the position thereof in which the expansion slave chamber (17) has the largest volume.
5. Travel end expansion valve (1) according to claim 1, characterized in that the lever type transmission (11) with progressive effect is constituted by a crankshaft (46) which can rotate in a crankshaft bearing (47) and which comprises an expansion master piston crank (35) whose cranked crankpin (48) is connected to an expansion main master piston axle (49) which is fitted in the expansion main master piston (14) by an expansion master piston connecting rod (34), the first end of which is articulated about the crankpin (48) and the second end of which is articulated about the axle (49), the crankshaft (46) cooperating with secondary expansion transmission means (51) which mechanically connect the shaft (46) to the expansion slave pump piston (15).
6. Travel end expansion valve (1) according to claim 5, characterized in that the secondary expansion transmission means (51) are constituted by an expansion transmission toothed wheel (36) which is fixedly joined in terms of rotation to the crankshaft (46) and which, when it rotates, drives in terms of linear translation an expansion transmission rack (37) which is connected to the expansion slave pump piston (15).
7. Travel end expansion valve (1) according to claim 6, characterized in that the crankshaft (46) or the expansion master piston crank (35) or the expansion master piston connecting rod (34) or the expansion transmission toothed wheel (36) or the expansion transmission rack (37) or the expansion slave piston crank (40) or the expansion slave piston connecting rod (41) or the camshaft (52) or the expansion master piston cam (42) or the expansion slave piston cam (43) has an expansion release push stop (32) to which the expansion release actuator (30) can apply an effort by means of an expansion release touch needle (31).
8. Travel end expansion valve (1) according to claim 5, characterized in that the secondary expansion transmission means (51) are constituted by an expansion slave piston crank (40) which is fixedly joined in terms of rotation to the crankshaft (46) and the cranked crankpin (48) of which is connected to an expansion slave pump piston axle (50) which is fitted in the expansion slave pump piston (15) by an expansion slave piston connecting rod (41), the first end of which is articulated about the crankpin (48) and the second end of which is articulated about the axle (50).
9. Travel end expansion valve (1) according to claim 8, characterized in that the crankshaft (46) or the expansion master piston crank (35) or the expansion master piston connecting rod (34) or the expansion transmission toothed wheel (36) or the expansion transmission rack (37) or the expansion slave piston crank (40) or the expansion slave piston connecting rod (41) or the camshaft (52) or the expansion master piston cam (42) or the expansion slave piston cam (43) has an expansion release push stop (32) to which the expansion release actuator (30) can apply an effort by means of an expansion release touch needle (31).
10. Travel end expansion valve (1) according to claim 1, characterized in that the lever type transmission (11) with progressive effect is constituted by a camshaft (52) which can rotate in a camshaft bearing (53) and which comprises an expansion master piston cam (42) which can be maintained in contact with the expansion main master piston (14) and an expansion slave piston cam (43) which can be maintained in contact with the expansion slave pump piston (15).
11. Travel end expansion valve (1) according to claim 5, characterized in that the crankshaft (46) or the expansion master piston crank (35) or the expansion master piston connecting rod (34) or the expansion transmission toothed wheel (36) or the expansion transmission rack (37) or the expansion slave piston crank (40) or the expansion slave piston connecting rod (41) or the camshaft (52) or the expansion master piston cam (42) or the expansion slave piston cam (43) has an expansion release push stop (32) to which the expansion release actuator (30) can apply an effort by means of an expansion release touch needle (31).
12. Travel end expansion valve (1) according to claim 10, characterized in that the crankshaft (46) or the expansion master piston crank (35) or the expansion master piston connecting rod (34) or the expansion transmission toothed wheel (36) or the expansion transmission rack (37) or the expansion slave piston crank (40) or the expansion slave piston connecting rod (41) or the camshaft (52) or the expansion master piston cam (42) or the expansion slave piston cam (43) has an expansion release push stop (32) to which the expansion release actuator (30) can apply an effort by means of an expansion release touch needle (31).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following description with regard to the appended drawings, which are given by way of non-limiting example, will allow a better understanding of the invention, the features which it has and the advantages which it is capable of bringing about.
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE INVENTION
(7)
(8)
(9) By way of a variant which is not illustrated and which may replace or supplement the preceding one, the travel end expansion valve 1 comprises at least one expansion master cylinder 12 which is filled with a hydraulic fluid and in which an expansion main master piston 14 can move so as to define an expansion master chamber 16 which has a variable volume and which communicates with the master chamber 9.
(10) It should be noted that the expansion master chamber 16 may communicatedepending on the situationeither with the master chamber 9 or with the slave chamber 10 by means of a conduit which is fitted in an expansion master cylinder head 44 which covers the expansion master cylinder 12, or simply because the expansion master cylinder 12 opens directly either in the master chamber 9 or in the slave chamber 10. In the last case, the master cylinder 12 does not comprise an expansion master cylinder head 44 and may open at the internal surface of a master cylinder head 5 which covers the master cylinder 3 or at the internal surface of a slave cylinder head 6 which covers the slave cylinder 4, respectively.
(11) It may also be noted in
(12) It should be noted that the lever type transmission 11 with progressive effect defines between the expansion main master piston 14 and the expansion slave pump piston 15 such a transmission relationship that, when the main master piston 14 is placed at its top dead center position and consequently the volume of the expansion master chamber 16 is at a minimum, the main master piston 14 cannot movein spite of the pressure of the hydraulic fluid to which it is exposedand consequently drive the expansion slave pump piston 15, while the further the expansion main master piston 14 is away from the top dead center position, the greater is the effort which it is capable of transmitting to the expansion slave pump piston 15, as is its capacity to move the slave pump piston 15. It should further be noted that the expansion main master piston 14 and/or the expansion slave pump piston 15 may comprise at least one joint and/or at least one sealing segment.
(13)
(14)
(15) It should further be noted that the expansion slave intake valve member 26 and/or the expansion slave discharge valve member 27 can be fitted in an expansion slave cylinder head 45 which blocks an end of the expansion slave cylinder 13 or in the closed end of the cylinder 13 if it is a closed cylinder.
(16) It may be noted in
(17) It should be set out specifically that the expansion release actuator 30 may be hydraulic, electro-hydraulic, electric, pneumatic or, generally, of any type known to the person skilled in the art. Furthermore, the expansion release actuator 30 may be controlled by a control processor of the pressure converter 55 which controls or cooperates in order to control the operation of the piston type pressure converter 2.
(18) As
(19) According to a configuration which is not illustrated in the Figures, the expansion slave intake conduit 28 which is connected via the expansion slave intake valve member 26 to the expansion slave chamber 17 which cooperates with the expansion master chamber 16 which has a variable volume and which communicates with the master chamber 9 may be connected to the master discharge conduit 23 while the expansion slave discharge conduit 29 which is connected to the same expansion slave chamber 17 may be connectedupstream of the master intake valve 18to the master intake conduit 22.
(20)
(21)
(22)
(23) It may be noted that the expansion transmission rack 37 may be guided, in particular by at least one expansion rack guiding roller 38.
(24) According to the specific configuration set out in
(25) It will readily be understood that, according to a variant which is not illustrated, the secondary expansion transmission means 51 may also be constituted by a cam which is fixedly joined in terms of rotation to the crankshaft 46 and which can be maintained in contact with the expansion slave pump piston 15.
(26) By way of a variant as set out in
(27) As an alternative which is not illustrated, the expansion slave piston cam 43 may be replaced by a crank which is fixedly joined in terms of rotation to the camshaft 52, the crank comprising a crankpin which is connected to an axle which is fitted in the expansion slave pump piston 15 by a connecting rod, the first end of which is articulated about the crankpin and the second end of which is articulated about the axle.
(28) It may be noted that the crankshaft 46 or the expansion master piston crank 35 or the expansion master piston connecting rod 34 or the expansion transmission toothed wheel 36 or the expansion transmission rack 37 or the expansion slave piston crank 40 or the expansion slave piston connecting rod 41 or the camshaft 52 or the expansion master piston cam 42 or the expansion slave piston cam 43 may have an expansion release push stop 32, to which the expansion release actuator 30 may apply an effort by means of an expansion release touch needle 31 in order to cause the expansion main master piston 14 and the expansion slave pump piston 15 to move at the suitable time when the expansion main master piston 14 is placed at or in the region of the top dead center position.
(29) It may be noted that
(30) Operation of the Invention
(31) On the basis of the above description and in relation to the
(32) It has been chosen here to illustrate the operation of the expansion valve 1 using it to recover the compression energy from a hydraulic fluid used in a piston type pressure converter 2 which is used as a pressure reducer and of which two configurations are schematically illustrated in
(33) The application illustrated in
(34) In order to achieve the objective defined, therefore, there has been interposed between the high-pressure fluid reservoir 58 and the medium-pressure hydraulic motor 59 a piston type pressure converter 2 which converts a high-pressure flow of hydraulic fluid which is discharged from the reservoir 58 into a medium-pressure flow of hydraulic fluid, that flow being introduced into the medium-pressure hydraulic motor 59 via an inlet conduit of the hydraulic motor 60. In order to filter the pulses generated by the operation of the piston type pressure converter 2, it may be noted that the inlet conduit of the hydraulic motor 60 comprisesaccording to this examplea medium-pressure fluid reservoir 57.
(35) It will be understood from consideration of
(36) During movement in the direction d2, the slave pump piston 8 compresses the hydraulic fluid which the slave chamber 10 contains, which has the effect of discharging the fluid into the slave discharge conduit 25 via the slave discharge valve member 21. The fluid is then conveyed via a conduit 64 as far as the inlet conduit of the hydraulic motor 60 which has the effect of causing to rotate the medium-pressure hydraulic motor 59 and consequently the electricity generator 62, which produces electricity.
(37) The position sensor of the pressure converter pistons 54 permanently returns the position of the slave pump piston 8 to the control processor of the pressure converter 55. When the slave pump piston 8 reaches a location near the slave cylinder head 6, the processor 55 closes the master intake valve 18 so as to stop the movement of the slave pump piston 8 in the direction d2 before it touches the cylinder head 6, and so that the piston 8 remains at a given distance from the cylinder head 6.
(38) Before the main master piston 7 and the slave pump piston 8 can move away again in the opposite direction in the direction d1, it is advantageous to decompress the master chamber 9. If the situation remains as allowed in the prior art, the control processor of the pressure converter 55 would at this stage have to open the master discharge valve 19 in order to decompress the chamber 9 in the master outlet low-pressure fluid reservoir 56, which would have the effect of dissipating the compression energy of the hydraulic fluid which is contained in the master chamber 9, the energy no longer being able to be definitively converted into an additional flow of hydraulic fluid being discharged from the slave discharge conduit 25.
(39) In order to prevent this energy loss, at this stage the travel end expansion valve 1 for a piston type pressure converter 2 according to the present invention provides for the control processor of the pressure converter 55 not to open the master discharge valve 19 yet so that the expansion valve 1 can produce the effects thereof and recover the compression energy of the hydraulic fluid which is contained in the master chamber 9.
(40) To that end, immediately after the master intake valve 18 has been closed, the control processor of the pressure converter 55 supplies the expansion release actuator 30 with electric current, which has the effect of causing to move the lever type transmission 11 with progressive effect and, consequently, causing to move the expansion main master piston 14 and the expansion slave pump piston 15, the expansion main master piston 14 being positioned at the top dead center thereof until that time.
(41) In order to set out in detail the operation of the travel end expansion valve 1 according to the invention, there has been selected here the embodiment of the lever type transmission 11 with progressive effect which is illustrated in
(42)
(43) It may be notedstill in
(44) It may also be notedin addition to what has been set out abovethat the expansion piston return spring 33 tends to rotate the crankshaft 46 in the counter-clockwise direction and, therefore, to maintain the expansion release push stop 32 in contact with the expansion release touch needle 31.
(45) It will be understood with consideration of
(46) As a result, the thrust which the expansion main master piston 14 produces under the effect of the pressure of the hydraulic fluid which the slave chamber 10 containsthe pressure being passed on to the expansion master chamber 16, those two chambers 10 and 16 being communicatingtends from that time to rotate the crankshaft 46 in the clockwise direction, which becomes possible because only the expansion slave pump piston 15 and the expansion piston return spring 33 tend to act from that time counter to that rotation without, however, being able to prevent it.
(47) Bearing in mind that the master intake valve 18 and the master discharge valve 19 are both closed, the main master piston 7 and the slave pump piston 8 are temporarily in the stopped state. Correlatively, as long as the expansion main master piston 14 is in the region of the top dead center thereof, the pressure prevailing in the master chamber 9 corresponds approximately to the pressure prevailing in the high-pressure fluid reservoir 58; however, the pressure prevailing in the slave chamber 10 is equivalent to the pressure which previously prevailed in the intake conduit of the hydraulic motor 60.
(48) This is the stage at which the function of the travel end expansion valve 1 for a piston type pressure converter 2 according to the present invention becomes decisive because the expansion valve 1 will decompress the master chamber 9 and the slave chamber 10 and use this decompression in order to generate an additional flow of hydraulic fluid available in the region of the intake conduit of the hydraulic motor 60, the pressure of the fluid being substantially equivalent to that which prevailed in the conduit 60 when the main master piston 7 and the slave pump piston 8 moved to this location in the direction d2.
(49) It may be noted in
(50) It may be notedstill in the same Figuresthat the transmission relationship between the expansion main master piston 14 and the expansion slave pump piston 15 is great or infinitely large when the main master piston 14 is positioned on or in the region of the top dead center thereof, and small when the main master piston 14 is positioned at the bottom dead center. It may also be noted that, advantageously, the complete travel of the expansion main master piston 14 is brought about over only quarter of a revolution of the crankshaft 46.
(51) That decreasing transmission relationship resultsfirstlyfrom the system which the expansion master piston connecting rod 34 and the expansion master piston crank 35 constitute, the system providing a lever arm which is short or infinitely short for the expansion main master piston 14 in order to rotate the crankshaft 46 when the piston 14 is at or in the region of the top dead center thereof, the lever arm being at a maximum when the piston 14 is at the bottom dead center thereof. That decreasing transmission relationship resultssecondlyfrom the fact that, unlike the expansion main master piston 14, the driving in terms of linear translation of the expansion slave pump piston 15 by the crankshaft 46 is brought about with a constant lever since the secondary expansion transmission means 51 in question are constitutedaccording to this non-limiting embodimentby an expansion transmission toothed wheel 36 which drives an expansion transmission rack 37.
(52) The difference in cross-section and the variable transmission relationship between the expansion main master piston 14 and the expansion slave pump piston 15 allow expansion of the hydraulic fluid which is contained in the master chamber 9 and the slave chamber 10 under the desired conditions, that is to say, using that expansion in order to generate an additional flow of medium-pressure hydraulic fluid which is available in the region of the intake conduit of the hydraulic motor 60.
(53) At the start of expansionthat is to say, when the expansion main master piston 14 is in the region of the top dead center thereofthe pressure prevailing in the slave chamber 10 is substantially equal to the desired pressure in the region of the intake conduit of the hydraulic motor 60. The effort which the pressure prevailing in the slave chamber 10 applies to the expansion main master piston 14 isfor exampleten times greater than the pressure which it is necessary to apply to the expansion slave pump piston 15 so that it produces the desired pressure in the expansion slave chamber 17. However, the instantaneous transmission relationship between the expansion main master piston 14 and the expansion slave pump piston 15 isfor exampleone to ten. In that case, the expansion slave pump piston 15 correctly pressurizes the expansion slave chamber 17 with which it cooperates to the desired pressure, in such a manner that it begins to discharge the hydraulic fluid which it contains from the slave chamber 17 into the expansion slave discharge conduit 29 via the expansion slave discharge valve member 27.
(54) At this stage, the main master piston 7 and the slave pump piston 8 begin to move substantially in the direction d2 under the effect of the expansion of the master chamber 9.
(55) In the course of the expansion of the master chamber 9, the expansion main master piston 14 moves in the direction of the bottom dead center thereof while the pressure which it receives from the hydraulic fluid from the slave chamber 10 decreases. In so doing, the transmission relationship between the piston 14 and the expansion slave pump piston 15 increases in order to reach approximately one when the expansion main master piston 14 reaches the bottom dead center thereof.
(56) In this manner, while the pressure prevailing in the master chamber 9 and the slave chamber 10 was falling, the pressure of the hydraulic fluid discharged from the expansion slave chamber 17 by the expansion slave pump piston 15 via the expansion slave discharge valve member 27 remained relatively constant. Since the flow being introduced into the medium-pressure hydraulic motor 59 remained constant during this sequence, the rotation speed of the crankshaft 46 increased correlatively to the decompression of the master chamber 9 and slave chamber 10, the decompression also having brought about a movement in the direction d2 and over a short distance from the main master piston 7 and the slave pump piston 8.
(57) Once the master chamber 9 and the slave chamber 10 are decompressed, the control processor of the pressure converter 55 may open the master discharge valve 19. As a result, the main master piston 7 and the slave pump piston 8 move rapidly in the direction d1 under the effect of the pressure which the hydraulic fluid which is contained in the low-pressure slave inlet fluid reservoir 63 applies to the entire cross-section of the slave pump piston 8, via the slave intake valve member 20. When the main master piston 7 reaches a location near the master cylinder head 5, the control processor of the pressure converter 55 closes the master discharge valve 19, and the main master piston 7 and the slave pump piston 8 stop moving in the direction d1.
(58) In so doing, the expansion piston return spring 33 moves the expansion main master piston 14 to the top dead center and moves the expansion release push stop 32 into contact with the expansion release touch needle 31. Simultaneously, the expansion slave pump piston 15 moves back to the bottom dead center thereof and draws invia the expansion slave intake valve member 26hydraulic fluid from the low-pressure slave inlet fluid reservoir 63 so as to fill the expansion slave chamber 17.
(59) In this manner, the main master piston 7 and the slave pump piston 8 of the piston type pressure converter 2 are ready to carry out new travel in the direction d2 in order to convert the high-pressure flow of hydraulic fluid being discharged from the high-pressure fluid reservoir 58 into a medium-pressure flow of hydraulic fluid being introduced into the medium-pressure hydraulic motor 59 before leaving it again via the outlet conduit of the hydraulic motor 61 in order finally to open in a hydraulic fluid tank 65.
(60) Furthermore, the travel end expansion valve 1 according to the invention is again ready to decompress the master chamber 9 and to recover the compression energy of the hydraulic fluid which is contained in the chamber 9 when the slave pump piston 8 again reaches a position near the slave cylinder head 6.
(61) The related operation of the variants of the travel end expansion valve 1 for a piston type pressure converter 2 according to the invention as illustrated in FIGS. 5 to 8 will readily be understood. Any possible application of the expansion valve 1 will also readily be understood, whether this involves the one set out in
(62) It must be understood that the description above has been given only by way of example and that it does not limit in any manner the scope of the invention, which will not be exceeded by replacing the implementation details described with any other equivalent feature.