Remote operated circuit breaker with manual reset
09859084 ยท 2018-01-02
Assignee
Inventors
Cpc classification
International classification
H01H75/00
ELECTRICITY
Abstract
A circuit breaker having a movable contact arm for opening and closing the circuit which is controlled separately by a circuit breaker mechanism for circuit protection and by a switch lever mechanism which does not require actuation of the circuit breaker mechanism to function. The switch lever may also be activated remotely by a remote actuator, for example, a solenoid. A manual reset mechanism is provided so that, actuation of which, when power has been lost to the remote actuator when the remote actuator is in the off position, moves the remote actuator to the on position, thereby resetting the circuit to the closed state.
Claims
1. A circuit breaker comprising: first and second contacts moveable with respect to each other between a closed state in which electrical current flows through said circuit breaker and an open state in which electrical current is prevented from flowing through said circuit breaker; a linkage assembly moveable between an engaged position and a disengaged position, wherein when in the disengaged position, said first and second contacts are in the open state; a remote actuator moveable between an on position and an off position, wherein when said linkage assembly is in the engaged position and when said remote actuator is in the on position, said first and second contacts are in the closed state, and wherein when said linkage assembly is in the engaged position and when said remote actuator is moved to the off position, said first and second contacts are moved with respect to each other to the open state; and a manual reset mechanism that, upon actuation when power has been lost to the remote actuator when the remote actuator is in the off position, physically moves the remote actuator to the on position in the absence of power to the remote actuator, thereby resetting said first and second contacts to the closed state.
2. The circuit breaker of claim 1 wherein said remote actuator comprises a solenoid comprising a plunger and wherein the plunger is moveable between an extended position and a retracted position.
3. The circuit breaker of claim 2 wherein said remote actuator is in the on position when the plunger is in the retracted position and wherein the remote actuator is in the off position when the plunger is in the extended position.
4. The circuit breaker of claim 3 wherein said solenoid comprises at least one permanent magnet biasing the plunger to maintain the extended position when power to the solenoid has been lost.
5. The circuit breaker of claim 4 wherein upon actuation of said manual reset mechanism when power to the solenoid has been lost when the remote actuator is in the off position, the plunger is moved against the bias of the at least one permanent magnet from the extended position to the retracted position.
6. The circuit breaker of claim 1 further comprising a handle manually actuable between an on position and an off position, wherein when the handle is in the on position, the linkage assembly is in the engaged position and wherein when the handle is in the off position the linkage assembly is in the disengaged position.
7. The circuit breaker of claim 6 wherein said manual reset mechanism is actuated, when power has been lost to the remote actuator when the remote actuator is in the off position, by moving the handle from the on position, to the off position and then back to the on position.
8. The circuit breaker of claim 1 further comprising a tripping mechanism that causes the linkage assembly to move from the engaged position to the disengaged position in response to an electrical current passing through the circuit breaker that exceeds a threshold.
9. The circuit breaker of claim 1 wherein one of said first and second contacts is stationary with respect to a housing of the circuit breaker and the other of said first and second contacts is moveable with respect to the housing.
10. The circuit breaker of claim 9 wherein the moveable contact is disposed on a lever assembly that is pivotably mounted with respect to the stationary contact.
11. The circuit breaker of claim 10 wherein the lever assembly is biased toward a position where in the first and second contacts are in the closed state.
12. The circuit breaker of claim 10 wherein the lever assembly comprises a contact portion and a camming member, the moveable contact being carried on the contact portion.
13. The circuit breaker of claim 12 wherein the contact portion and the camming member are connected to one another such that there is limited pivotablity therebetween.
14. The circuit breaker of claim 12 wherein the camming member comprises an outer camming surface facing said remote actuator, said outer camming surface comprising two pockets separated by a protuberance, said pockets adapted to be engaged by a portion of said remote actuator when said remote actuator is in the off position.
15. The circuit breaker of claim 14 wherein the camming member comprises an inner opening with a pin disposed therein, the pin being stationary with respect to a housing of the circuit breaker.
16. The circuit breaker of claim 15 wherein the inner opening is generally triangular in shape with one side thereof being generally parallel to the outer camming surface including the pockets, and with a detent being formed in the side thereof that is generally parallel to the outer camming surface including the pockets, the detent being sided and shaped to engage the pin disposed within the inner opening.
17. The circuit breaker of claim 10 further comprising a sensor assembly for sensing a position of the lever assembly and outputting a position indicative signal.
18. The circuit breaker of claim 17 wherein the sensor assembly comprises a magnet and at least one Hall effect sensor.
19. The circuit breaker of claim 18 wherein the magnet is carried on the lever assembly.
20. The circuit breaker of claim 17 further comprising at least one LED, illumination of which is responsive to the position indicative signal.
21. A circuit breaker comprising: a housing; first and second contacts moveable with respect to each other between a closed state in which electrical current flows through said circuit breaker and an open state in which electrical current is prevented from flowing through said circuit breaker, one of said first and second contacts being stationary with respect to the housing and the other of said first and second contacts being moveable with respect to the housing; a lever assembly pivotably mounted with respect to the housing, the moveable contact being disposed on said lever assembly, the lever assembly being biased toward a position where in the first and second contacts are in the closed state; a linkage assembly moveable between an engaged position and a disengaged position, wherein when in the disengaged position, said first and second contacts are in the open state; a handle manually actuable between an on position and an off position, wherein when the handle is in the on position, the linkage assembly is in the engaged position and wherein when the handle is in the off position the linkage assembly is in the disengaged position; a tripping mechanism that causes the linkage assembly to move from the engaged position to the disengaged position in response to an electrical current passing through the circuit breaker that exceeds a threshold; a solenoid comprising a plunger moveable between an extended position and a retracted position, wherein when said linkage assembly is in the engaged position and when the plunger of said solenoid is in the retracted position, said first and second contacts are in the closed state, and wherein when said linkage assembly is in the engaged position and when the plunger of said solenoid is moved to the extended position, said first and second contacts are moved with respect to each other to the open state; and a manual reset mechanism that, upon actuation when power has been lost to the solenoid when the plunger is in the extended position, physically moves the plunger of the solenoid to the retracted position in the absence of power to the remote actuator, thereby resetting said first and second contacts to the closed state, wherein said manual reset mechanism is actuated by moving the handle from the on position, to the off position and then back to the on position.
22. The circuit breaker of claim 21 wherein said solenoid comprises at least one permanent magnet biasing the plunger to maintain the extended position when power to the solenoid has been lost.
23. The circuit breaker of claim 22 wherein upon actuation of said manual reset mechanism when power to the solenoid has been lost when the solenoid is in the extended position, the plunger is moved against the bias of the at least one permanent magnet from the extended position to the retracted position.
24. The circuit breaker of claim 21 wherein the lever assembly comprises a contact portion and the camming member, the moveable contact being carried on the contact portion.
25. The circuit breaker of claim 24 wherein the contact portion and the camming member are connected to one another such that there is limited pivotablity therebetween.
26. The circuit breaker of claim 24 wherein the camming member comprises an outer camming surface facing said solenoid, said outer camming surface comprising two pockets separated by a protuberance, said pockets adapted to be engaged by the plunger of said solenoid when the plunger is in the extended position.
27. The circuit breaker of claim 26 wherein the camming member comprises an inner opening with a pin disposed therein, the pin being stationary with respect to the housing.
28. The circuit breaker of claim 27 wherein the inner opening is generally triangular in shape with one side thereof being generally parallel to the outer camming surface including the pockets, and with a detent being formed in the side thereof that is generally parallel to the outer camming surface including the pockets, the detent being sided and shaped to engage the pin disposed within the inner opening.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(10)
(11) Circuit breaker 100 includes a stationary contact 105 connected to a line terminal 110. The line terminal receives electricity from a power source such as a generator (not shown), which in some applications is supplied by a power company.
(12) A movable contact 115 is disposed on a movable contact arm 120 which can be moved between a closed position 125 and open positions 200 and 300 (
(13) The movable contact arm 120 is connected to a tripping mechanism 140 by a linkage 145. As shown, tripping mechanism 140 is in an untripped state. The linkage may include a spring mechanism (not shown), which is biased to move the movable contact arm from the closed position to the open position when tripping mechanism 140 is tripped.
(14) A fault detector 150 is connected to the movable terminal and is configured to activate the tripping mechanism 140 when a fault condition occurs, such as excess current. In some applications, the fault detector is a solenoid which is disposed inline with the circuit. If the current through the solenoid exceeds a certain level, the solenoid generates an electromagnetic field sufficient to activate the tripping mechanism. The solenoid may also optionally incorporate a plunger or other armature which activates the tripping mechanism when the current exceeds a certain level.
(15) It is understood that other fault detection methods may also be employed, which trip the tripping mechanism upon the occurrence of a specific condition.
(16) Movable contact 115 is connected to load terminal 199 through fault detector 150 and connector 116. When movable contact 115 is in a closed position, as shown in
(17) A handle 160 is also provided for resetting the tripping mechanism 140, or for manually tripping the tripping mechanism 140.
(18) The moveable contact arm 120 includes a guide channel 165 which allows moveable contact arm 120 to slide and/or pivot around second pivot point 170. Moveable contact arm 120 also includes a lever 175. The lever may be formed in one piece with the movable contact arm 120, or may be a separate piece that is attached to the movable contact arm 120.
(19) Actuator solenoid 180 has a plunger 185 which is connected to lever 175. The lever 175, movable contact arm 120, and guide channel 165 are disposed such that when tripping mechanism 140 is in an untripped condition, as shown, and actuator solenoid 180 is activated, plunger 185 moves in the direction of arrow 190, moving movable contact arm 120 from closed position 125 to a second open position (200,
(20) Incorporating an actuator such as actuator solenoid 180 to open and close contacts 105 and 115 in this way can have the advantage of allowing the number of manual operational cycles of the circuit breaker to be increased without incurring the additional costs associated with increasing the robustness of trip mechanism 140 and its associated components, as they are not actuated when the contacts are opened via the actuator solenoid. In this way, operational life can be increased to approximately 200,000 cycles in a typical application.
(21) Actuator solenoid 180 may be activated using a remote signal. Actuator solenoid 180 may be a bistable or latching solenoid, incorporating a permanent magnet 192. In this case, plunger 185 will hold its position unless actuator solenoid 180 is energized with the correct polarity.
(22) A polarity switch 194 may be connected to actuator solenoid 180 using connector 196. Polarity switch 194 can provide a pulse signal of either polarity to actuator solenoid 180 in order to extend or retract plunger 185. When no signal is present, plunger 185 is held in place by solenoid 180.
(23) Permanent magnet 192 may also be disposed such that when actuator solenoid 180 is de-energized, plunger 185 is drawn in the direction of arrow 190, opening the circuit by moving movable contact 115 from closed position 125 to second open position (200,
(24) A biasing spring 198 may optionally be disposed to bias lever 175 such that plunger 185 only needs to provide force in one direction.
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(27) When the tripping mechanism 140 is in an untripped state as shown in
(28) Similarly, if power to polarity switch 194 is lost preventing actuation of actuation solenoid 180 while it is in the extended position, it remains possible to open contacts 115 and 105 using tripping mechanism 140 or handle 160, and to close contacts 115 and 105 using handle 160. However, if power to polarity switch 194 is lost preventing actuation of actuation solenoid 180 while it is in the retracted position, it is impossible to re-close the contacts using handle 160. This can have the advantage of increasing safety by preventing any attempts to re-close the breaker by operating handle 160 that would result in a hazardous condition. In some applications, an additional mechanism (not shown) may be incorporated to allow plunger 185 of actuation solenoid 180 to be moved to the extended position without requiring power to polarity switch 194. In other embodiments (discussed below in connection with
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(30) When both the circuit breaker mechanism 140 and the lever 175 are in the on position (State A), the movable contact arm is in the closed position, and current can flow through the circuit breaker 100.
(31) From State A, if the circuit breaker mechanism 140 is toggled, e.g. by tripping the circuit breaker mechanism 140 manually or via an overcurrent condition, the moveable contact arm 120 moves to the first open position 300, and current can no longer flow through the circuit breaker 100.
(32) From State A, if the lever 175 is toggled, e.g. by remotely activating an actuation solenoid, the moveable contact arm 120 moves to the second open position, and current can no longer flow through the circuit breaker 100.
(33) When both the circuit breaker mechanism 140 and the lever 175 are in the off position (State B), the contact arm is in the first open position 300, and current cannot flow through the circuit breaker 100.
(34) From State B, if the circuit breaker mechanism 140 is toggled, e.g. by resetting the circuit breaker mechanism, the movable contact arm 120 moves to the second open position, and current still cannot flow through the circuit breaker 100. This can have the advantage of enabling a remote operator to prevent current flow even if a local operator were to reset the circuit breaker, for example, when a safety hazard is known to the remote operator.
(35) From State B, if the lever 175 is toggled, e.g. by remotely activating an actuation solenoid, the moveable contact arm 120 moves to the first open position 300, and current still cannot flow through the circuit breaker 100. This can have the advantage of enabling a local operator to prevent current flow even if a remote operator attempts to switch on the breaker, for example, when a safety hazard is known to the local operator.
(36) When the circuit breaker mechanism 140 is in the on position and the lever 175 is in the off position (State C), the movable contact arm is in the second open position, and current cannot flow through the circuit breaker.
(37) From State C, if the circuit breaker mechanism 140 is toggled, e.g. by tripping the circuit breaker mechanism 140 manually or via an overcurrent condition, the moveable contact arm 120 moves to the first open position 300, and current still cannot flow through the circuit breaker 100.
(38) From State C, if the lever 175 is toggled, e.g. by remotely activating an actuation solenoid, the movable contact arm moves to the closed position, and current can flow through the circuit breaker 100.
(39) When the circuit breaker mechanism 140 is in the off position and the lever 175 is in the on position (State D), the movable contact lever 175 is in the first open position 300, and current cannot flow through the circuit breaker 100.
(40) From State D, if the circuit breaker mechanism 140 is toggled, e.g. by resetting the circuit breaker mechanism, the movable contact lever 175 moves to the closed position, and current can flow through the circuit breaker 100.
(41) From State D, if the lever 175 is toggled, e.g. by remotely activating an actuation solenoid, the movable contact arm moves to the first open position 300, and current still cannot flow through the circuit breaker 100.
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(43) A transition to State A from State D is controlled by the circuit breaker mechanism 140, e.g., the local operator who can reset the mechanism. A remote operator can initiate a transition from State B to State A only by encountering State D, which is controlled by the local operator.
(44) Similarly, a transition to State A from State C is controlled by a lever operator, e.g., a remote operator actuating the lever 175 using solenoid 180. A local operator can initiate a transition from State B to State A only by encountering State C, which is controlled by the remote operator.
(45) In this way, the circuit breaker 100 can be configured to provide an added layer of safety by requiring logical agreement between the operators of the circuit breaker 100 before energizing a protected circuit.
(46) Referring now to
(47) In many respects, the circuit breaker 600 operates in substantially the same way as does the circuit breaker 100 described above in connection with
(48) One of the most obvious differences relates to the position of the solenoid. In the embodiment of the circuit breaker 100 shown in
(49) Another obvious difference is that the relatively simple lever 175 of the circuit breaker 100 has been replaced with a much more complex lever assembly 675 that provides significantly different functionality.
(50) Like lever 175 of circuit breaker 100, lever assembly 675 includes a contact portion 676 on which moveable contact 615 is disposed, the contact portion 676 being pivotally mounted on a linkage 645 about a pivot point 635 and having a pin 670 slideably disposed within a channel 665. As operation of these elements is similar to operation of the circuit breaker 100 described above, further detail is not provided.
(51) However, unlike circuit breaker 100, wherein the lever 175 includes a simple extension engaged by the plunger 185 of the solenoid 180, lever assembly 675 includes a camming member 677 having a much more complex shape. The camming member 677 is attached to the contact portion 676 with limited pivotability about a pivot point 678. What is meant by limited pivotability is described in more detail below.
(52) An outer surface of the camming member 677 facing the solenoid includes two pockets 679 separated by a protuberance therebetween, the pockets 679 adapted to be engaged by a terminal end of the plunger 685 of the solenoid 680 when the plunger 685 is extended. The purpose of these pockets 679 is explained in more detail below.
(53) The camming member 677 also includes an inner opening 681 provided therein. The inner opening 681 is generally triangular in shape with one of its sides 683 being generally parallel to the external surface of the camming member 677 including the pockets 679. A detent 682 is provided toward the upper end of the aforementioned side 683, the detent being sized to accommodate a pin 684 disposed within the opening 681 and mounted in stationary fashion with respect to the housing. Again, the purpose of the opening 681, the detent 682 and the pin 684 is described in more detail below.
(54) The camming member 677 may be provided with a magnet 690 that may be employed to trigger one or more (two are shown in
(55) Referring now to
(56) Referring first to
(57) Referring now to
(58) It should be noted that the gap between the contacts 605, 615 in this remote open position is smaller than the gap that exists when the circuit breaker is in the tripped or manual off positions (shown in
(59) As mentioned above, suppose now that the solenoid 680 loses power (usually DC power) thereto while in the remote open position shown in
(60) More specifically, as shown in
(61) First, the stationary pin 684 is moved out of the detent 682 in the side 683 of the inner opening 681, and as the camming member 677 moves upward, the pin 684 slides down the side 683 until it reaches the bottom of the generally triangular opening 681. Additionally, the camming member 677 pivots with respect to the contact portion 676 of the lever assembly 675 about the pivot point 678 (i.e., as can be seen in
(62) As a result of this upward movement and pivoting of the camming member 677, outer surface of the camming member 677 slides upwardly with respect to the plunger 685 of the solenoid 680, so that the terminal end of the plunger 685 is now disposed in and engaging the lower pocket 679.
(63) From the position shown in
(64) It should be noted that it is not required for movement of the camming member 677 to move the plunger 685 all the way back to its retracted position. Instead, the plunger is 685 is generally held in the extended position by the permanent magnets, but is biased toward its retracted position, such that all that is required is for the camming member 677 to move the plunger 685 far enough (such as to the position shown in
(65) This can be accomplished, for example, as follows. As the handle is moved toward its on/closed position, camming member 677 of the lever assembly 675 is moved downward. As this occurs, the stationary pin 684 slides up the side 683 of the inner opening 681, while at the same time, the terminal end of the plunger 685 slides up the outer surface of the camming member 677 and out of the lower pocket 679. Consequently, the horizontal thickness of the portion of the camming member 677 between the stationary pin 684 and the terminal end of the plunger 685 increases (due in part to the raised portion between the pockets 679 of the outer surface of the camming member 677), such that generally opposing outward forces are created on both the stationary pin 684 and the terminal end of the plunger 685. The stationary pin 684, being stationary, the forces cause the plunger 685 to move to the left, as shown in
(66) Although the invention has been described with reference to a particular arrangement of parts, features and the like, these are not intended to exhaust all possible arrangements or features, and indeed many modifications and variations will be ascertainable to those of skill in the art.