Polymer “cane” extruder

Abstract

A polymer cane extruder is a hand held polymer clay extruder tool made to extrude polymer clay canes with ease. It is designed for home use and comprises of a solid rod and a hollow tube that is made of clear acrylic with marked guidelines. It is an extruder tool that not only extrudes clay but is mainly used for cutting polymer clay cane slices of various uniform and consistent shapes, which includes cylindrical, square, and triangular shapes. This tool aids in holding the polymer canes unique shape and size when compressed and extruded while maintaining the shape of the pieces of polymer cane that are to be sliced off without distorting their original shape. A polymer clay cane extruder is very useful for making multi-patterned sheets from pieces of polymer clay canes that are combined into one continuous piece. These sheets are used in jewelry articles, such as beads, pendants, bracelets, and neckpieces and/or other arts and crafts related projects.

Claims

1. A process of producing patterned polymer cane sheets using a handheld polymer clay extruder: wherein the handheld polymer clay extruder includes: an hollow outer tube and an inner solid rod, the inner solid rod configured to be seated inside said hollow tube and is manually rotatable and movable within the hollow outer tube and is configured to hold a solid polymer clay cane that is pre-shaped into a shape of log, which is of at least one of a square, round, and triangular shapes; wherein the solid inner rod is sized six inches in length and has marked or etched measuring lines; wherein the hollow outer tube sized four inch in length and from one sixteenth of an inch to one eighth of an inch thick and has marked or etched measuring lines; wherein the hollow outer tube and solid inner rod is made of clear acrylic polymer; wherein the said configuration of the hollow outer tube and inner solid rod are variable such as each maybe dimensioned to have each accompanying inner solid rods to match their shape and size to fit the inner diameter of said hollow outer tubes and the easy fit dimension of the hollow outer tube and inner solid rod provide easy sliding movement of the solid polymer clay cane, while allowing for the solid polymer clay cane to be pushed outas solid extruded log without damaging the log during the cutting process of the log into thin smaller slices; the process comprising: first step of lightly spraying inside the hollow outer tube with water as a release agent; and second step, while holding the said hollow outer tube vertically, insert the solid polymer clay cane into the hollow tube and then add the solid inner rod, and thereafter with a tapping down motion, push down the polymer clay cane inside of said hollow outer tube using the solid inner rod on a cutting surface so as to compress the cane slightly and to fill the hollow outer tube snugly while still allowing the solid polymer clay cane to move freely along with ease within the hollow outer tube; and firmly holding down on the hollow outer tube and solid inner rod horizontally on the work surface with the less dominate hand, and using a thin cutting blade with the dominant hand, use the edge of the hollow outer tube as a cutting guide, slide a cutting blade across the edge of hollow outer tube and cut off a thin slice of the solid polymer cane.

2. The process of producing patterned polymer cane sheets using the handheld polymer clay extruder as claimed in claim 1, further comprising third step, right before the cutting, including holding the said hollow outer tube and solid inner rod firmly down horizontally on the cutting surface using the less dominate hand while simultaneously and gently pushing the inner solid rod slightly to extrude-push out the solid polymer cane to a desired length; wherein the marked or etched measuring lines on said hollow outer tube and solid inner tube are used as a visual aid while extruding desired amount of the solid polymer cane, when extruded desired amount of the solid polymer cane is reached, pushing is stopped on the inner solid rod.

3. The process of producing patterned polymer cane sheets using the handheld polymer clay extruder as claimed in claim 2, further comprising: repeating the process cutting off a plurality of pieces of thin slices of the solid polymer cane equally and uniformly in size and placing them side by side, such that arranging them up against one another; and thereafter a step of placing them on a dry and clean work surface and squaring them up with the edge of a blade.

4. The process of producing patterned polymer cane sheets using the handheld polymer clay extruder as claimed in claim 3, further comprising: after a desired quantity or pieces are cut off the solid polymer cane arranged side by side on the work surface, a step smoothing the plurality of pieces using the inner solid rod and making the pieces of thin slices unite into one continuous multi-patterned sheet of polymer clay.

5. The process of producing patterned polymer cane sheet using the handheld polymer clay extruder as claimed in claim 4, after the smoothing step, the newly formed multi-patterned sheet of polymer optionally being sandwiched or overlay by adding it on top of a separate rolled out sheet of polymer clay; and a step of using the inner solid rod, for second time smooth-rolling over the surface of the multi-patterned sheet that is on the separate rolled out sheet of the polymer clay to adhere them together to form a final sandwiched piece; and after the sandwiched piece is smoothed out, optionally a second cutting step using a separate cutting tool to any desired length or shape in which an artist or novice prefer; and then final step of a curing the final sandwiched piece.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The invention will be better understood and objectives other than those set forth above will become apparent when consideration is given to the following detailed description thereof. Such description makes reference to the annexed drawings wherein:

(2) FIG. 1 illustrates the partial prospective top view of a polymer cane extruder tube in the invention with a circular head.

(3) FIG. 2 illustrates the partial prospective top view of polymer cane extruder rod in the invention with a circular head.

(4) FIG. 3 illustrates the prospective view of measurements of the hollow tube and rod of a polymer cane extruder in the invention in circular shape.

(5) FIG. 4 illustrates the partial prospective top view of a polymer cane extruder tube in the invention with a square head.

(6) FIG. 5 illustrates the partial prospective top view of a square polymer cane extruder rod in the invention with a square head.

(7) FIG. 6 illustrates the prospective view of measurements of hollow tube and rod of a polymer cane extruder in the invention with a square head.

(8) FIG. 7 illustrates the partial prospective top view of tube of a polymer cane extruder in the invention with a triangular head.

(9) FIG. 8 illustrates the partial prospective top view of a triangular polymer cane extruder in the invention with a triangular head.

(10) FIG. 9 illustrates the prospective view of measurements of hollow tube and rod of a polymer cane extruder in the invention in triangular shape.

(11) FIG. 10 illustrates the prospective view of various sizes and shapes of polymer cane extruders in the invention.

(12) The picture in FIG. 11 shows Polymer Cane Extruder in five different sizes: Large round Polymer Cane Extruder comprises of the tube 101A and rod 101 B together in assembly; medium round Polymer Cane Extruder tube 102 A and rod 102 B together in assembly; small round Polymer Cane Extruder tube 103 A and rod 103 B together in assembly; large square Polymer Cane Extruder tube 105 A and rod 105 B together in assembly; and small square Polymer Cane Extruder tube 106 A and rod 106 B together in assembly

DETAILED DESCRIPTION OF THE INVENTION

(13) Various aspects of the illustrative embodiments will be described using the terms commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art. However, it will be apparent to those skilled in the art that the present invention may be practiced with only some of the described aspects. For purposes of explanation, specific numbers, materials, and configurations are set forth in order to provide a thorough understanding of the illustrative embodiments. However, it will be apparent to one skilled in the art that the present invention may be practiced without the specific details. In other instances, well-known features are omitted or simplified in order to not obscure the illustrative embodiments.

(14) Referring to the drawings, specifically to FIG. 1 of the drawings thereto is showing a hollow polymer cane extruder tube with a circular shape head 1 made of clear acrylic for providing a structure for cutting polymer cane slices of various uniform and circular shapes.

(15) Referring to the drawings, specifically to FIG. 2 of the drawings (thereto) is showing a circular shape polymer cane extruder rod top view 2 with a circular shape.

(16) Referring to the drawings, specifically to FIG. 3 of the drawings thereto is showing the measurements on tube and rod of the polymer cane extruder with a circular shape head 1 and 2 made of clear acrylic for providing a structure for cutting polymer cane slices of various uniform and circular shapes. The hollow tubing measuring 4 in length and solid acrylic rods measuring 6 in length. The thickness of the tube wall is 1/16.

(17) Referring to the drawings, specifically to FIG. 4 of the drawings thereto is showing the hollow polymer tube top view cane extruder with a square shape head 3 made of clear acrylic for providing a structure for cutting polymer cane slices of various uniform square shapes.

(18) Referring to the drawings, specifically to FIG. 5 of the drawings thereto is showing a square shape polymer cane extruder rod top view 4 with a square shape head.

(19) Referring to the drawings, specifically to FIG. 6 of the drawings thereto is showing the measurements on the hollow tube and rod of the polymer cane extruder with a square shape head 3 and 4 made of clear acrylic for providing a structure for cutting polymer clay slices of various uniform and square shapes. The hollow tubing measuring 4 in length and solid acrylic rod measuring 6 in length. The thickness of the tube wall is .

(20) Referring to the drawings, specifically to FIG. 7 of the drawings thereto is showing a hollow polymer cane extruder with a triangular shape head 5 from the top view made of clear acrylic for providing a structure for cutting polymer clay slices of various uniform and triangular shapes.

(21) Referring to the drawings, specifically to FIG. 8 of the drawings thereto is showing a triangular shape polymer cane extruder rod top view 6 with a triangular shape head.

(22) Referring to the drawings, specifically to FIG. 9 of the drawings thereto is showing the measurements on the hollow tube and rod of the polymer cane extruder with a triangular shape head 5 and 6 made of clear acrylic for providing a structure for cutting polymer clay slices of various uniform and triangular shapes. The hollow tube measures 4 in length and solid acrylic rod measures 6 in length. The thickness of the tube wall is 1/16

(23) Referring to the drawings, specifically to FIG. 10 of the drawing thereto is showing the polymer cane extruders together with acrylic rod 7 for pushing the polymer canes to be cut in various several shapes and sizes like small, medium and large.

(24) The polymer cane extruder 1 and 2 in cylinder style is comprised of a hollow tube and a solid rod, which are represented side by side in FIG. 3. The cylindrical shaped solid rod shown to the right in FIG. 3 is 6 inches in length with etched or marked measuring lines in the 4 inch area. The clear hollow tube is made up of acrylic. It measures 4 inches in length and 1/16 inches in wall thickness and is shown to the left in FIG. 3. Shown below are Tables I, II and III illustrating the different dimensions of the polymer clay cane extruder that embodies the principles and concepts of the present invention are described.

(25) In some preferred embodiments, the present invention provides a useful polymer cane extruder tool 1 that specifically designed for polymer clay artists to cut uniform slices of their polymer canes. These polymer cane slices can be combined to create sheets to make jewelry and/or other arts and crafts related projects. This tool gives uniform shape and size to each slice of polymer cane, which also holds the canes shape and aids in cutting uniform slices of the clay canes with little to no distortion. The purpose of the invention is to provide a comfortable usage of the tool by extruding the clay with ease.

(26) The table lists the dimensions of the different polymer cane extruders and the various sizes and shapes. The tables below are Tables 1, 2 and 3 illustrating the different dimensions of the polymer cane extruders that embodies the principles and concepts of the present invention is described herein:

(27) TABLE-US-00001 TABLE 1 ITEM ITEM# ITEM DESCRIPTION ITEM# DESCRIPTION OD ID OD ID 101A 1.0 TUBE 1/16, wall 1.125 1 101B Rod, tol = +.005 0.937 thickness, tol = +/ (.010) 102A 0.75 TUBE 1/16, wall .875 0.75 101B Rod, tol = +.005 0.6875 thickness, tol = +/.010 103A 0.50 TUBE 1/16, wall .625 0.5 101B Rod, tol = +.005 0.4375 thickness, tol = +/.010 104A 0.375 TUBE 1/16, wall .500 0.375 101B Rod, tol = +.005 0.25 thickness, tol = +/.010 OUTSIDE INSIDE 105A 1.5 SQ TUBE 1/8, wall 1.75 1.5 101B solid, tol = +.005 thickness, tol = +/.030 106A 0.87 SQ TUBE 1/8, wall 1.125 0.875 101B solid, tol = +.005 thickness, tol = +/.031 107A 0.62 SQ TUBE 1/8, wall 0.875 0.625 101B solid, tol = +.005 thickness, tol = +/.031 108A 0.37 SQ TUBE 1/8, wall 0.625 0.375 101B solid, tol = +.005 thickness, tol = +/.030 109A 1.0 Triangular 1/8, wall 1.25 1 101B Solid triangle, thickness, tol = +/.030 tol = +.005

(28) TABLE-US-00002 TABLE 2 ITEM ITEM# ITEM DESCRIPTION OD ID ITEM# DESCRIPTION OD ID 109A 1.0 Triangular 1/16, wall 1.25 1 101B Solid triangle, tol = thickness, tol = +/.030 +.005

(29) TABLE-US-00003 ASSEMBLY # DETAILED ITEMS #S 101C= 101A + 101.sup. 102C= 102 A + 102B 103C= 103 A + 103B 104C= 104 A + 104B 105C= 105 A + 105B 106C= 106 A + 106B 107C= 107 A + 107B 108C= 108 A + 108B 109C= 109 A + 109B

(30) The invention also discloses the process for making polymer, cane (sheets) which is elaborated as:

(31) Preparation: First of all, the process begins by reducing the cane to fit easily in the polymer cane extruder. The cane should be pliable from resizing to provide the best result. Once the preparation of polymer clay is done, the process is further preceded by the cutting of canes.

(32) Instruction for Cutting Polymer Clay Canes:

(33) 1. Mark the cane evenly with the cut marksthis step is optional.

(34) 2. Spray the inside of the cane extruder with a water mist.

(35) 3. Insert the reduced polymer clay into cane extruder. The acrylic rod 7 is used to tap the cane evenly so that it fits snugly in the extruder. The same rod is also used to pushextrude the clay out of the cane extruder to the desired thickness.

(36) 4. With the end of the cane extruder, a sharp blade is used to cut the polymer clay in to cane slices. Furthermore, the cane should fit snugly when tapped down so that the clay holds its shape in the extruder.

(37) Clean Up: Remove the unused cane to prevent it from sticking inside of the extruder. Clean the tool with a baby wipe or soft cloth with rubbing alcohol. The polymer clay cane extruder is water resistant and cleans up with mild soap and water without causing any damage to the product.

(38) Another embodiment discloses the usage of polymer clay canes in jewelry articles, such as beads, pendants, bracelets, and neckpieces. With some particular treatments, polymer-clay composites can also be used to make items with similar appearance of granite, jade, amber, coral, turquoise, and ivory. The polymer-clay composite is also useful in craftsmanship for the manufacturing of wooden boxes, picture frames, mirrors, tableware, small sculptures, and buttons.

(39) With respect to the above description, it is to be understood that the optimum dimensional relationships for the parts of the invention, to include variations in size, materials, shape, form, function and manner of operation, assembly, and use, are deemed readily apparent and obvious to one skilled in the art, and that all equivalent relationships to those illustrated in the drawings and described in the specification are intended to be encompassed by the present invention.

(40) Therefore, the foregoing is considered as illustrative only of the principles of the invention. Furthermore, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described. Accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.