Image forming apparatus that adjusts relative positions of images by detecting test pattern
09846380 ยท 2017-12-19
Assignee
Inventors
Cpc classification
G03G15/6591
PHYSICS
International classification
Abstract
An image forming apparatus includes a detection unit configured to detect a test pattern formed on an image carrier by image forming units; and an adjustment unit configured to control the image forming units to form the test pattern, and adjust relative positions of images based on a detection result of the test pattern. The adjustment unit is further configured to control the image forming units to form the test pattern after the image forming units have formed on the image carrier an image to be transferred to a sheet with a basis weight less than a threshold, and before the image forming units form on the image carrier an image to be transferred to a sheet with a basis weight greater than the threshold.
Claims
1. An image forming apparatus, comprising: a plurality of image forming units configured to form images, each having a different color; an intermediate transfer member to which the images formed by the plurality of image forming units are transferred, the intermediate transfer member being configured to convey the images; a detection unit configured to detect a color pattern formed on the intermediate transfer member, the color pattern being used for detecting color misregistration; a controller configured to: control the plurality of image forming units to form a first plurality of color patterns, each having a difference color, on the intermediate transfer member, control the detection unit to detect a first amount of color misregistration, related to a relative position of a color pattern having a reference color among the first plurality of color patterns and a color pattern having another color among the first plurality of color patterns, and determine a correction value for adjusting an image write start timing of the other color different from the reference color based on the first amount of color misregistration detected by the detection unit; and an obtaining unit configured to obtain information related to a sheet, wherein the controller is further configured to, in a case where the plurality of image forming units continuously form a first image and a second image that are to be transferred, respectively, to a first sheet and a second sheet based on a print job, control the plurality of image forming units to form a second plurality of color patterns, each having a different color, wherein the second plurality of color patterns are formed in between the first image and the second image on the intermediate transfer member, wherein the controller is further configured to control the detection unit to detect a second amount of color misregistration, related to a relative position of a color pattern having a reference color among the second plurality of color patterns and a color pattern having another color among the second plurality of color patterns, and determine the correction value based on the second amount of color misregistration detected by the detection unit, wherein a basis weight of the first sheet is less than a predetermined basis weight, wherein a basis weight of the second sheet is greater than the predetermined basis weight, and wherein a length of the second plurality of color patterns formed on the intermediate transfer member in a conveyance direction of the images by the intermediate transfer member is longer than a length of the first plurality of color patterns formed on the intermediate transfer member in the conveyance direction.
2. The image forming apparatus according to claim 1, wherein the controller is further configured to control the plurality of image forming units to form the first plurality of color patterns in a case where an amount of change in an internal temperature of the image forming apparatus reaches a predetermined amount.
3. The image forming apparatus according to claim 1, wherein the controller is further configured to control the plurality of image forming units to form the first plurality of color patterns in a case where a number of printed sheets reaches a predetermined number while the plurality of image forming units are continuously forming images on a plurality of sheets.
4. The image forming apparatus according to claim 1, wherein the controller is further configured to control the plurality of image forming units to form the first plurality of color patterns in a case where an elapsed period reaches a predetermined period while the plurality of image forming units are continuously forming images on a plurality of sheets.
5. The image forming apparatus according to claim 1, wherein the controller is further configured to control the plurality of image forming units to form the first plurality of color patterns in a case where an elapsed period since power ON of the image forming apparatus reaches a predetermined period.
6. The image forming apparatus according to claim 1, wherein the controller is further configured to control the plurality of image forming units to form the first plurality of color patterns in a case where a number of printed sheets since power ON of the image forming apparatus reaches a predetermined number.
7. An image forming apparatus, comprising: a plurality of image forming units configured to form images, each having a different color; a transfer member to which the images formed by the plurality of image forming units are transferred; a detection unit configured to detect a color pattern formed on the transfer member, the color pattern being used for detecting color misregistration; and a controller configured to: control the plurality of image forming units to form a plurality of color patterns, each having a difference color, on the transfer member, control the detection unit to detect an amount of color misregistration, related to a relative position of a color pattern having a reference color among the plurality of color patterns and a color pattern having another color among the plurality of color patterns, and determine an adjustment value for adjusting an image write start timing of the other color different from the reference color based on the amount of color misregistration detected by the detection unit, wherein the controller controls the plurality of image forming units to form a first plurality of color patterns while the plurality image forming units continuously forms first images to be transferred onto a first sheet and second images to be transferred onto a second sheet, controls the detection unit to detect a first amount of color misregistration from the first plurality of color patterns, and determines the adjustment value based on the first amount of color misregistration detected by the detection unit, wherein a basis weight of the first sheet is less than a predetermined basis weight, wherein a basis weight of the second sheet is less than the predetermined basis weight, wherein the controller, in a case where the plurality of image forming units continuously form third images to be transferred onto a third sheet and fourth images to be transferred onto a fourth sheet, controls the plurality of image forming units to form a second plurality of color patterns, controls the detection unit to detect a second amount of color misregistration from the second plurality of color patterns, and determines the adjustment value based on the second amount of color misregistration detected by the detection unit, wherein a basis weight of the third sheet is less than the predetermined basis weight, and wherein a basis weight of the fourth sheet is greater than the predetermined basis weight.
8. The image forming apparatus according to claim 7, wherein the second plurality of color patterns is formed in between the third images and the fourth images on the transfer member.
9. The image forming apparatus according to claim 7, wherein the transfer member conveys the images, and a length of the second plurality of color patterns formed on the transfer member in a conveyance direction of the images by the transfer member is longer than a length of the first plurality of color patterns formed on the transfer member in the conveyance direction.
10. The image forming apparatus according to claim 7, wherein the controller controls the plurality of image forming units to form the first plurality of color patterns in a case where an amount of change in an internal temperature of the image forming apparatus reaches a predetermined amount.
11. The image forming apparatus according to claim 7, wherein the controller controls the plurality of image forming units to form the first plurality of color patterns in a case where a number of printed sheets reaches a predetermined number while the plurality of image forming units are continuously forming images on a plurality of sheets.
12. The image forming apparatus according to claim 7, wherein the controller controls the plurality of image forming units to form the first plurality of color patterns in a case where an elapsed period reaches a predetermined period while the plurality of image forming units are continuously forming images on a plurality of sheets.
13. The image forming apparatus according to claim 7, wherein the controller controls the plurality of image forming units to form the first plurality of color patterns in a case where an elapsed period since power ON of the image forming apparatus reaches a predetermined period.
14. The image forming apparatus according to claim 7, wherein the controller controls the plurality of image forming units to form the first plurality of color patterns in a case where a number of printed sheets since power ON of the image forming apparatus reaches a predetermined number.
15. The image forming apparatus according to claim 7, wherein the transfer member transfers the images onto a sheet, wherein the transfer member includes a belt and a roller around which the belt is suspended, and wherein the transfer member is controlled such that a rotation speed of the roller corresponds to a predetermined rotation speed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
(12) The following describes exemplary embodiments of the present invention with reference to the drawings. Note that the following embodiments serve as examples, and are not intended to limit the present invention to the contents thereof. Furthermore, constituents that are not necessary for the description of the embodiments are omitted in the drawings described below.
First Embodiment
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(14) The intermediate transfer belt 7 is an image carrier that is hung in a stretched state by a tension roller 30, a secondary transfer opposite roller 31, and a driving roller 8, and is rotated in conformity to the rotation of the driving roller 8 during image formation. The intermediate transfer belt 7 has a nip region 35 in which the intermediate transfer belt 7 is in contact with a secondary transfer belt 9. Along with the rotation of the intermediate transfer belt 7, toner images transferred to the intermediate transfer belt 7 are conveyed to the nip region 35. Meanwhile, a sheet, or a recording medium, is fed from cassettes 11 and conveyed to the nip region 35 along a conveyance path. When a sensor 19 detects a tip of the sheet, the conveyance of the sheet is temporarily suspended. Thereafter, rollers 12 restart the conveyance of the sheet so that the sheet arrives at the nip region 35 at the time of arrival of the toner images on the intermediate transfer belt 7 to the nip region 35. Note that the nip region 35 is equivalent to a transfer position at which the images are transferred to the sheet.
(15) The secondary transfer belt 9 is hung in a stretched state by a plurality of rollers, and is driven and rotated in conformity to the rotation of a driving roller 32. Note that the driving roller 32 and the driving roller 8 are driven by different driving sources. Here, a transfer member that is driven and rotated is not limited to the secondary transfer belt 9, and may be a roller. A moving speed Vb of a surface of the intermediate transfer belt 7 is set to be higher than a moving speed Vtr of a surface of the secondary transfer belt 9 in order to improve the transfer characteristic of transfer to the sheet. That is to say, the relationship Vb>Vtr holds.
(16) When supplied with a transfer voltage from a non-illustrated power unit, the secondary transfer belt 9 transfers the toner images on the intermediate transfer belt 7 to the sheet. A cleaner 10 removes toner that has not been transferred to the sheet and thus remained on the intermediate transfer belt 7. A conveyance belt 13 conveys the sheet to which the toner images have been transferred to a fixing unit 14. The fixing unit 14 fixes the toner images onto the sheet by heating and pressurizing the sheet. Thereafter, the sheet is discharged to a discharge tray 15 outside the apparatus. The image forming apparatus 101 also includes a detection unit 100 that detects a test pattern formed on the intermediate transfer belt 7 during misregistration correction. The detection unit 100 includes an LED that illuminates the intermediate transfer belt 7 with light, and a light receiving unit that receives light reflected from the test pattern on the intermediate transfer belt 7, and the detection unit 100 outputs, to a control unit 111 (
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(20) As is apparent from
(21) In view of the above, depending on the basis weights of sheets P, the image forming apparatus controls misregistration correction that is performed during continuous formation of a plurality of images. For example, when all of the basis weights of sheets on which images designated by a print job are to be formed are equal to or smaller than a threshold, the control unit 111 performs misregistration correction by forming a test pattern in a paper interval without suspending the print job. That is to say, while forming images to be transferred to sheets on the intermediate transfer belt 7, the control unit 111 performs misregistration correction by forming a test pattern on the intermediate transfer belt 7 in a region between the images to be transferred to the sheets. Note that misregistration correction may be performed without suspending a print job if all of the basis weights of sheets to which the images satisfying the following condition are to be transferred are equal to or smaller than the threshold: image formation is performed on the photosensitive members 1 after the control unit 111 has determined that misregistration correction is necessary. On the other hand, if any of the basis weights of sheets on which images designated by a print job are to be formed is larger than the threshold, the control unit 111 performs misregistration correction while the print job is suspended. Specifically, after images to be transferred to a sheet with a basis weight larger than the threshold are formed on the intermediate transfer belt 7, the print job is suspended and a test pattern is formed. Then, misregistration correction is performed based on the detection result of the test pattern. After completion of misregistration correction, the control unit 111 restarts the print job. The foregoing configuration maintains the precision of misregistration correction when a sheet enters the nip region 35. Although the threshold is hereinafter set to 128 g/m.sup.3, the threshold is not limited to such a particular value. More specifically, the threshold can be determined based on a basis weight that starts to influence misregistration correction due to fluctuations in the moving speed of the surface of the intermediate transfer belt 7 caused by the entry of a sheet into the nip region 35.
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(23) If a controller determines that misregistration correction is necessary on satisfaction of predetermined conditions, in the case of
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(25) First, in step S10, the control unit 111 determines whether at least one of the basis weights of sheets to be printed based on the print job is larger than the threshold. If none of the basis weights is larger than the threshold, misregistration correction that utilizes paper intervals is performed in step S14. That is to say, misregistration correction is performed without suspending the print job. On the other hand, if the print job includes printing on at least one sheet with a basis weight larger than the threshold, the control unit 111 suspends the print job, that is to say, temporarily suspends image formation processing, after forming images to be transferred to the sheet with the basis weight larger than the threshold in step S11. Then, the control unit 111 performs misregistration correction by forming a test pattern on the intermediate transfer belt 7 in step S12. After completion of misregistration correction, the control unit 111 restarts the print job, that is to say, formation of images to be formed on the sheets, in step S13.
Second Embodiment
(26) A description is now given of a second embodiment, with a focus on differences from the first embodiment. In the present embodiment, the sensor 19 is configured to detect the basis weights of sheets. Based on the result of the detection by the sensor 19, the control unit 111 determines whether to perform misregistration correction without suspending a print job, or to perform misregistration correction while the print job is suspended.
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(29) The above-described embodiments use a basis weight as a criterion to determine whether to perform misregistration correction while a print job is suspended, or to perform misregistration correction without suspending the print job. It is also possible to use attribute information that is related to an arbitrary sheet and enables determination of whether the rotation of the intermediate transfer belt 7 is influenced by the entry of a sheet into the nip region 35. Specifically, information indicating the basis weights, thicknesses, and stiffnesses of sheets can be used as attribute information.
Other Embodiments
(30) Embodiments of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a non-transitory computer-readable storage medium) to perform the functions of one or more of the above-described embodiments and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiments, and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiments and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiments. The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)), a flash memory device, a memory card, and the like.
(31) While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
(32) This application claims the benefit of Japanese Patent Application No. 2015-153517, filed on Aug. 3, 2015, which is hereby incorporated by reference herein in its entirety.