System for successively uncovering ports along a wellbore to permit injection of a fluid along said wellbore
09840890 ยท 2017-12-12
Assignee
Inventors
Cpc classification
E21B34/063
FIXED CONSTRUCTIONS
E21B33/146
FIXED CONSTRUCTIONS
International classification
E21B34/14
FIXED CONSTRUCTIONS
Abstract
A system for successively uncovering a plurality of contiguous ports in a tubing liner within a wellbore, or for successively uncovering individual groups of ports arranged at different but adjacent locations along the liner, to allow successive fracking of the wellbore at such locations. Sliding sleeves in the tubing liner are provided, having a circumferential groove therein, which are successively moved from a closed position covering a respective port to an open position uncovering such port by an actuation member placed in the bore of the tubing liner. Each actuation member comprises a dissolvable plug which in one embodiment is retained by shear pins at an uphole end of a collet sleeve, the latter having radially-outwardly biased protuberances (fingers) which matingly engage sliding sleeves having cylindrical grooves therein, based on the width of the protuberance. In one embodiment, when actuating the most downhole sleeve, the shear pin shears allowing the plug to move in the collet sleeve and prevent the protuberance (fingers) from disengaging.
Claims
1. A system for successively uncovering a plurality of contiguous spaced-apart ports along a wellbore, comprising: (i) a tubular liner having a bore, further comprising: (a) a plurality of said spaced-apart ports longitudinally and contiguously spaced along said tubular liner; (b) a corresponding plurality of cylindrical sliding sleeve members, each longitudinally slidable within said bore, each configured in an initial closed position to overlap a corresponding of said ports, and when slidably moved to an open position to uncover said corresponding port, each of said sliding sleeve members having an interior circumferential groove therein; (c) a shear member, initially securing said slidable sleeve members to said tubular member in said initial closed position, and sheareable when a force is applied to a respective of said slidable sleeve members; (ii) an actuation member positioned within said bore, comprising: (a) a cylindrical hollow collet sleeve, having a radially-outwardly biased and protruding protuberance, said protuberance configured to successively matingly engage each of said respective interior circumferential grooves on said sliding sleeve members, wherein said protuberance is of a substantially equal or lesser width than a width of said circumferential grooves on each of said sliding sleeve members, wherein said protuberance upon being inwardly compressed allows said collet sleeve and protuberance thereon to become disengaged from mating engagement in said circumferential groove; (b) a plug member, situated within said collet sleeve and when in a first position situated at an uphole end thereof, which at least for a limited time together with said collet sleeve substantially obstructs passage of fluid within said bore when said collet sleeve and plug member are together situated in said bore; (c) a shear pin, releasably securing said plug member to an uphole end of said collet sleeve, shearable when a force is applied to said plug member to cause said plug member to move downhole in said collet sleeve to a second position therein preventing said protuberance from thereafter being forcibly inwardly compressed and thereby maintaining said protuberance in mating engagement with said circumferential groove; wherein fluid pressure applied to an uphole end of said actuation member causes said actuation member to move downhole and successively engage said circumferential groove in each of said sliding sleeve members and move said sliding sleeve members downhole so as to thereby uncover each of said plurality of ports; wherein fluid pressure required to shear said shear members in all of said slidable sleeve members save and except for a most-downhole of said slidable sleeve members, is less than fluid pressure required to shear said shear pins securing said plug member to said uphole end of said collet sleeve; and wherein said plug member, when opening a most-downhole sliding sleeve member, shears said shear pin therein and moves downhole in said collet sleeve from said first position therein to said second position thereby preventing said protuberance from being inwardly compressed.
2. The system for successively uncovering said plurality of contiguous spaced-apart ports as claimed in claim 1, further having burst plates covering each of said ports, said burst plates adapted to rupture and allow fluid communication from said bore to said port only upon a fluid pressure in said bore exceeding: (i) the fluid pressure necessary to cause said plug member and collet sleeve to shear said shear member; and (ii) the fluid pressure necessary to cause said plug member to shear said shear pin and move to said plug member to said second position.
3. The system for successively uncovering said plurality of contiguous spaced-apart ports as claimed in claim 1, wherein said plug member is dissolvable, and after moving to said second position and after a period of time being exposed to fluid within said bore, becomes dissolved.
4. The system for successively uncovering said plurality of contiguous spaced-apart ports as claimed in claim 1, further comprising: (i) a snap-ring member, associated with each of said plurality of sliding sleeve members, which locks each sliding sleeve member in said open position upon said sliding sleeve member being moved to said open position.
5. The system for successively uncovering said plurality of contiguous spaced-apart ports as claimed in claim 1, wherein said plug member upon movement to said second position prevents said protuberance from being inwardly compressed, and said actuation member is further prevented along from further movement downhole.
6. A system for successively uncovering at a first and second group of contiguous spaced-apart ports along a wellbore, comprising: (i) a tubular liner having a bore, further comprising: (a) a plurality of first spaced-apart ports longitudinally and contiguously spaced along said tubular liner; (b) a corresponding plurality of first cylindrical sliding sleeve members, each longitudinally slidable within said bore, each configured in an initial closed position to overlap a corresponding of said first ports and when slidably moved to an open position to not overlap said first port, each of said sliding sleeve members having an interior circumferential groove therein of a first width; (c) a plurality of second spaced-apart ports longitudinally and contiguously spaced along said tubular liner, situated in said tubular liner downhole from said first ports; (d) a corresponding plurality of second cylindrical sliding sleeve members, each longitudinally slidable within said bore, each configured in an initial closed position to overlap a corresponding of said second ports and when slidably moved to an open position to not overlap said corresponding second port, each of said second sliding sleeve members having an interior circumferential groove therein of a second width, wherein said second width is greater than said first width; (e) shear members, respectively securing said first and second slidable sleeve members in said initial closed position, and sheareable when a force is applied to a respective of said first and second slidable sleeve members; (ii) a first actuation member positioned within said bore, comprising: (a) a cylindrical hollow collet sleeve, having a plurality of elongate longitudinally extending finger members thereon, said finger members having thereon a radially-outwardly biased and protruding protuberance, said protuberance configured to successively matingly engage said respective interior circumferential groove on each of said second sliding sleeve members, wherein said protuberance is of a width substantially equal to said second width but greater than said first width, wherein said protuberance upon fluid pressure being applied to an uphole side of said first actuation member is inwardly compressed to allow said collet sleeve and protuberance thereon to become disengaged from mating engagement in said circumferential groove in said second sliding sleeve members; (b) a plug member, situated within said collet sleeve and when in a first position situated at an uphole end of said covet sleeve, which at least for a limited time together with said collet sleeve substantially obstructs passage of fluid within said bore when said collet sleeve and plug member are together situated in said bore; (c) a shear pin, releasably securing said plug member to an uphole end of said collet sleeve, shearable when a force is applied to said plug member to allow said plug member to move downhole in said collet sleeve to a second position therein preventing said finger members from thereafter being forcibly inwardly compressed and thereby maintaining said protuberance in mating engagement with said circumferential groove; wherein fluid pressure applied to an uphole end of said first actuation member causes said first actuation member to move downhole and cause said collet sleeve thereof to successively engage said second circumferential groove in each of said second slidable sleeve members and move each of said second sliding sleeve members downhole so as to thereby uncover each of said plurality of second ports; wherein fluid pressure required to shear said shear members in all of said second slidable sleeve members save and except for a most-downhole of said slidable sleeve members, is less than fluid pressure required to shear said shear pins securing said plug member to said uphole end of said collet sleeve; and wherein said plug member in said first actuation member, when opening a most-downhole second sliding sleeve member, shears said shear pin therein and moves downhole in said collet sleeve from said first position therein to said second position thereby preventing said protuberance from being inwardly compressed; said system further comprising: (iii) a second actuation member positioned within said bore, comprising: (a) a cylindrical hollow collet sleeve, having a plurality of elongate longitudinally extending finger members thereon, said finger members having thereon a radially-outwardly protruding protuberance, said protuberance configured to successively matingly engage said respective interior circumferential groove on each of said first sliding sleeve members, wherein said protuberance is of a width substantially equal to said first width, but less than said second width, wherein said protuberance upon fluid pressure being applied to an uphole side of said second actuation member is inwardly compressed to allow said collet sleeve and protuberance thereon to become disengaged from mating engagement in said first circumferential groove in each of said first sliding sleeve members; (b) a plug member, situated within said collet sleeve and when in a first position situated at an uphole end thereof, which at least for a limited time together with said collet sleeve substantially obstructs passage of fluid within said bore when said collet sleeve and plug member are together situated in said bore; (c) a shear pin, releasably securing said plug member to an uphole end of said collet sleeve, shearable when a force is applied to said plug member to cause said plug member to move downhole in said collet sleeve to a second position therein preventing said finger members from thereafter being forcibly inwardly compressed and thereby maintaining said protuberance in mating engagement with said circumferential groove; wherein fluid pressure applied to an uphole end of said second actuation member causes said second actuation member to move downhole and said collet sleeve thereof to successively engage said circumferential grooves in each of said first slidable sleeve members and move each of said first sliding sleeve members downhole so as to thereby uncover each of said plurality of first ports; and wherein fluid pressure required to shear said shear members in all of said first slidable sleeve members save and except for a most-downhole of said first slidable sleeve members, is less than fluid pressure required to shear said shear pins securing said plug member to said uphole end of said collet sleeve of said second actuation member.
7. The system for successively uncovering said plurality of contiguous spaced-apart ports as claimed in claim 6, further having burst plates covering each of said ports, said burst plates adapted to rupture and allow fluid communication from said bore to said port only upon a fluid pressure in said bore exceeding: (i) the fluid pressure necessary to cause said plug member in each of said first and second actuation member and said associated collet sleeve to shear said shear member; and (ii) the fluid pressure necessary to cause said plug member in each of said first and second actuation member to shear said shear pin and move to said plug member to said second position in each collet sleeve.
8. The system as claimed in claim 7, wherein said plug member in said second actuation member, when opening a most-downhole sliding sleeve member, shears said shear pin therein and moves downhole in said collet sleeve from said first position therein to said second position thereby preventing said protuberance from being inwardly compressed.
9. The system as claimed in claim 8, wherein said plug member in said second actuation member is dissolvable in a fluid which may be injected downhole.
10. The system as claimed in claim 7, wherein said plug member in said second actuation member is dissolvable in a fluid which may be injected downhole.
11. The system as claimed in claim 6, wherein said plug member in said second actuation member, when opening a most-downhole sliding sleeve member, shears said shear pin therein and moves downhole in said collet sleeve from said first position therein to said second position thereby preventing said protuberance from being inwardly compressed.
12. The system as claimed in claim 11, wherein said plug member in said second actuation member is dissolvable in a fluid which may be injected downhole.
13. The system as claimed in claim 6, wherein said plug member in said second actuation member is dissolvable in a fluid which may be injected downhole.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantages and other embodiments of the invention will now appear from the above along with the following detailed description of the various particular embodiments of the invention, taken together with the accompanying drawings each of which are intended to be non-limiting, in which:
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DETAILED DESCRIPTION OF SOME PREFERRED EMBODIMENTS
(19) In the following description, similar components in the drawings are identified with corresponding same reference numerals.
(20) The system of the present invention is to be used in the conditioning of a wellbore (i.e. completion of a wellbore in oilfield parlance) prior to production of hydrocarbons from such wellbore.
(21) Specifically, the present system can advantageously be used to provide and allow the injection of pressurized fluid into a hydrocarbon-bearing formation at desired optimal locations along the wellbore, for the purposes of initially fracturing the hydrocarbon formation and/or injecting flow-enhancing agents into the formation (such as acids, flow enhancing agents, and/or proppants) all for the purpose and objective of increasing the rate and quantity of hydrocarbons to be subsequently recovered from the hydrocarbon formation.
(22) A tubing liner 200 inserted into a drilled wellbore serves a variety of purposes, one of which is the reinforcement of the wellbore and preventing collapse of the wellbore, another of which is to allow supply of such completion fluids under pressure to desired zones of the hydrocarbon formation, via ports situated longitudinally in spaced-apart relation along the tubing liner.
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(24) Tubing liner 200 is typically constructed of segments of steel pipe members 211, 212. 213 each of uniform length threadably coupled together at their respective ends. Pipe members 211, 212, 213 are typically manufactured in various standardized lengths, widths, thicknesses, and material strengths, depending on the wellbore depth, diameter, pressures to which the tubing liner 200 will be exposed to, and the like. Tubing liners 200 typically contain a bore 210, and further possess a plurality ports, such as ports 206, 206, 206, which in certain conditions are permitted to fluidly communicate with bore 210. Ports 206, 206, 206 are initially closed during insertion of the tubing liner 200 into a wellbore, in order to avoid ingress into the bore 210 of detritus such as residual drill cuttings typically present in a wellbore which would otherwise clog ports 206, 206 and/or bore 210 thereby preventing collection of hydrocarbons in the tubing liner and/or preventing production of such hydrocarbons to surface.
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(26) As may be seen from all figures herein, hollow cylindrical sliding sleeve members 203, 204, 205 are provided within tubing liner 200, initially each in a closed position overlapping and thereby covering respective ports 206, 206, 206 thus preventing fluid communication between bore 210 and any of ports 206, 206, 206. Each of sliding sleeve members 203, 204, 205 is provided with a circumferential groove or aperture 220, of a uniform width W as shown in
(27) Shear members, which in one embodiment comprise shear screws or shear pins 222, are provided to secure, at least initially, each of sliding sleeve members 203, 204, 205 to tubing liner 200, to thereby secure each of sleeve members 203, 204, 205 in an initial closed position overlapping each of respective ports 206, 206, 206. Shear screws 222 are configured to shear upon a force being applied to the respective sliding sleeve members 203, 204, 205 exceeding a given design value, so as to allow slidable downhole movement of sleeve members 203, 204, 205 to uncover a respective ports 206, 206, 206.
(28) To operate the system of the present invention and open a single group of contiguous, spaced-apart ports 206, 206 as shown in
(29) Protuberance 234 is configured of a width equal to or slightly less than width W of circumferential groove 220, to thereby allow matingly engagement with each of respective interior circumferential grooves 220 in each of sliding sleeve members 206, 206. Finger members 240, being radially outwardly biased, may be inwardly compressed to allow collet sleeve 232 and associated protuberances 234 to become radially inwardly compressed to thereby allow disengagement of collet sleeve 232 and protuberance 234 from a respective sliding sleeve member and associate groove 220, once the respective sliding sleeve member 204, 205 is moved so as to uncover respective port 206, 206, to thereby allow actuation member 202 to continue to move downhole and further actuate (open) all desired remaining sliding sleeve members 204, 205 having circumferential grooves 220 therein of width W.
(30) A plug member 250 is provided within collet sleeve 232 of actuation member 202. Plug member 250 is initially secured by shear pins 275 to collet sleeve 232 at an uphole end of collet sleeve 232, as shown for example in
(31) Shear pins 275, when a fluid pressure is applied on an unphole side of plug member 250 in excess of a given value, are adapted to shear so as to release plug member 250 from being secured to the uphole side of collet sleeve 232 and to then travel downhole within collet sleeve 232 to a downhole portion of collet sleeve 232, where further movement of plug member 250 is prevented by an extremity (a chamfered shoulder 255) of collet sleeve 232.
(32) Fluid pressure applied to an uphole end of said actuation member 202 and plug member 250 causes collet sleeve 232 to move downhole, as shown in successive
(33) The fluid pressure required to shear said shear members 222 securing slidable sleeve members 204 is less than the fluid pressure required to shear said shear pins 275 securing said plug member 250 to said uphole end of said collet sleeve 232, save and except for the fluid pressure required to shear the shear members 220 securing the most downhole sliding sleeve member 205.
(34) Accordingly, when opening a most-downhole sliding sleeve member 205, due to the higher shearing strength in shearing members 222 than shear pins 275, plug member 250 firstly shears shear pin 275 therein and thereby allows plug member 250 to move downhole in collet sleeve 232 from the first uphole position (
(35) In the system shown in
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(37) In such embodiment, a series/group of first uphole sleeve members 203, as shown in
(38) In the embodiment of the system 200 shown in
(39) Operation of Preferred Embodiment Shown in
(40) The manner of operation of the system 200 for uncovering two separate groups of ports, namely first ports 206, and second group of (second) ports 206, 206 as shown in
(41) Specifically, as regards the operation of the system 200 for uncovering two separate groups of ports, a first actuation member 220 having thereon a protuberance 234 of width W2 is firstly inserted into bore 210, and propelled downhole by fluid pressure applied to bore 210. First actuation member 220, having a collet sleeve 232 and protuberances 234 thereon of width W2 does not engage circumferential groove 220 on (first) (uphole) sliding sleeve member(s) 203 covering first port 206 due to width W2 of protuberance 234 on first actuation member 220 being greater than width W1 of groove(s) 220 in first sliding sleeve member(s) 203. First actuation member 220 continues to travel further downhole in tubing liner 200.
(42) First actuation member 202 when travelling further downhole then encounters sliding sleeve member 204 covering second port 206 (of the second group of second ports 206, 206), and protuberance 234 matingly engages groove 220 therein, since width W2 of protuberance 234 on first actuation member is equal to (or somewhat less than) width W2 of groove 220 on collet sleeve 232. Fluid pressure on the uphole side of actuating member 202 causes further downhole movement thereof, causing sliding sleeve 204 to move downhole and thus uncover/open associated port 206. A snap ring 270 may further engage the sliding sleeve 204 when in such open position, in order to retain sliding sleeve 204 in such position uncovering associated port 206.
(43) Due to chamfering (i.e. provision of chamfered shoulders 221) in groove 220, collet sleeve 232 (and in particular collet fingers 240 and protuberances 234 thereon) are radially inwardly compressed when downhole force is continued to be applied to actuation member 202, causing disengagement of protuberances 234 from groove 220. Such allows first actuation member 202 to continue to further downhole to actuate/open additional ports in said group of second ports 206, 206.
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(45) Upon protuberances 234 of width W2 on actuating member 202 encountering circumferential groove 220 on the most-downhole sliding sleeve 205 associated with downhole port 206, protuberance(s) 234 matingly engage groove 220 thereon. However, as the shear force necessary to shear the shear screws 222 securing sliding sleeve member 205 to associated pipe member 213 is greater than the force necessary to shear the shear pins 275 securing plug member 250 to uphole end of collet sleeve 232, continued fluid pressure acting on actuation member 202 therefore causes shear pins 275 to shear thereby allowing plug member 250 to slidably move to a second position within collet sleeve 232, namely to the downhole end of collet sleeve 232 as shown in
(46) Where a dissolvable plug member 250 has been used, action of fluid remaining in bore 210 dissolves plug member 250 leaving pipe members 212. 213 in a configuration to allow ingress of hydrocarbons from the formation via opened ports 206, 206, and 206 into the tubing liner for subsequent production to surface.
(47) Alternatively, plug member 250 if not dissolvable may be reamed out by insertion of a reaming member (not shown) within liner 200 to thereby remove actuation member 202 and associated plug member 250 from within tubing liner 200 to prevent obstruction of fluids within liner 200.
(48) In order to actuate/open additional uphole (first) port(s) 206 in a similar manner, in such further refinement another (second) actuating member 202 is employed, also having protuberance profiles 234 thereon. Second actuating member 202 differs only from the first actuating member 202 in that the second actuating member 202 has protuberances profiles 234 thereon of width W1, where W1 is less than the width W2 of protuberances 234 on first actuating member 202. The operation of second actuation member 202 on uphole sliding sleeve member(s) 203 to thereby actuate/uncover uphole (first) port(s) 206 is identical to the manner described above for utilizing first actuating member 202 in actuating downhole sliding sleeve members 204, 205 to open second ports 206, 206. Again, if desired, a snap ring 270 may further be provided to engage sliding sleeve 203 when in such open position, to thereby retain sliding sleeve 203 in such position uncovering associated port 206.
(49) Again, if desired, burst ports may be provided over each of ports 206, 206, and 206. Likewise in such further embodiment utilizing groups of ports, burst plates 300 covering each of said ports in a plurality of groups of ports are expressly configured to rupture and allow fluid communication from said bore 210 only upon a fluid pressure in said bore exceeding:
(50) (i) the fluid pressure necessary to cause plug member 250 in each of said first and second actuation member 202 and said associated collet sleeve 232 to shear the shear screws 222; and
(51) (ii) the fluid pressure necessary to cause plug member 250 in each of said first and second actuation members 202 to shear the shear pins affixing plug member 250 to the uphole side of collet sleeve 232 to shear and allow plug member 250 to move to said second position in each collet sleeve 232 when actuating/opening the most downhole sleeve in a group of ports.
(52) The above description of some embodiments of the system and method of the present invention is provided to enable any person skilled in the art to make or use the present invention.
(53) For a complete definition of the invention and its intended scope, reference is to be made to the summary of the invention and the appended claims read together with and considered with the disclosure and drawings herein.
(54) Reference to an element in the singular, such as by use of the article a or an is not intended to mean one and only one unless specifically so stated, but rather one or more. In addition, where reference to fluid is made, such term is considered meaning all liquids and gases having fluid properties.
(55) Reference made to lowermost, lower, uppermost, and upper, and all other adjectives of relativistic reference mean in relation to the position of a component when placed in a vertical wellbore.