Bolt-locking apparatus, mounting method thereof and mounting jig
09835195 ยท 2017-12-05
Assignee
Inventors
- Norihiko AMIKURA (Kurokawa-gun, JP)
- Satoshi Kagatsume (Nirasaki, JP)
- Masahiko Satoh (Nirasaki, JP)
- Yukio Naito (Kurokawa-gun, JP)
- Satoshi Muto (Kurokawa-gun, JP)
- Tomohiro Nakata (Osaka, JP)
- Tsutomu Shinohara (Osaka, JP)
- Michio Yamaji (Osaka, JP)
Cpc classification
F16B39/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/53
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16B39/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T403/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16K27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A bolt-locking apparatus includes a plurality of fitting members 2 and 3 which are relatively non-rotatably fitted to heads of a plurality of bolts 5, and an engaging member 4 fitted to the plurality of fitting members 2 and 3 such that the engaging member 4 straddles the fitting members 2 and 3. Outer peripheral surfaces 2b and 3b of the fitting members 2 and 3 are non-circular in shape. The engaging member 4 includes a plurality of engaging holes (non-circular engaging portions) 8a and 8b which correspond to the non-circular outer peripheral surfaces 2b and 3b of the plurality of fitting members 2 and 3.
Claims
1. A mounting method of a bolt-locking apparatus after a to-be fixed member is fixed using a plurality of bolts, the bolt locking apparatus comprising a plurality of fitting members which are relatively non-rotatably fitted to heads of the plurality of bolt; and an engaging member which is mounted on the plurality of fitting members such that the engaging member straddles the fitting members, the engaging member being engaged with the fitting members, wherein a screw hole is provided in the engaging member, a second mounting jig having a male thread which is threadedly engaged with the screw hole is used, the second mounting jig is pressed such that the second mounting jig straddles the plurality of fitting members in a state where the engaging member is threadedly engaged with the second mounting jig, thereby mounting the engaging member on the plurality of fitting members.
2. The mounting method of claim 1, wherein the second mounting jig comprises a shaft body provided at its tip end with a male thread which is threadedly engaged with a screw hole provided in the engaging member, and a reinforcing plate which abuts against the engaging member, wherein the shaft body is relatively rotatably mounted on the reinforcing plate.
3. The mounting method of claim 1, wherein the second mounting jig comprises a shaft body having a reinforcing plate and an auxiliary shaft body which is detachably mounted on the shaft body having the reinforcing plate, wherein the shaft body having the reinforcing plate includes a main shaft body provided at its tip end with a male thread which is threadedly engaged with a screw hole provided in one end of the engaging member, and a reinforcing plate which abuts against the engaging member, the main shaft body is relatively rotatably mounted on the reinforcing plate, a through hole into which the main shaft body is inserted is provided in one end of the reinforcing plate, and a screw hole is provided in the other end of the reinforcing plate, and the auxiliary shaft body is provided at its tip end with a male thread which is threadedly engaged with the screw hole of the reinforcing plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(20) Embodiments of the invention will be described with reference to the drawings. In the following description, upward and downward directions are based on
(21)
(22) In the fluid control apparatus, passage blocks (49a) and (49b) are disposed on both sides of the mass flow controller (49). The passage blocks (49a) and (49b) are fixed to the lower V-shaped passage block joints (55) through a pair of bolts (57). The on-off valve (manual) (44), the pressure regulator (45), the pressure sensor (46), the reversed V-shaped passage block (47), the on-off valve (automatic) (50), the reversed V-shaped passage block (51) and the filter (52) which are the upper members respectively include passage blocks (44a), (45a), (46a), (47a), (50a), (51a) and (52a). The passage blocks (44a), (45a), (46a), (47a), (50a), (51a) and (52a) are fixed to the lower block joints (54) and (55) through one or two pairs of bolts (57).
(23) Through holes into which the bolts (57) are inserted are provided in the passage blocks (44a), (45a), (46a), (47a), (50a), (51a) and (52a). Heads of the bolts (57) project from upper surfaces of the passage blocks (44a), (45a), (46a), (47a), (50a), (51a) and (52a), and tip ends of the bolts are threadedly engaged with screws provided in the block joints (54) and (55).
(24) A first embodiment of the bolt-locking apparatus (1) of the invention is applied to a fixing structure of the passage blocks (44a), (45a), (46a), (47a), (50a), (51a) and (52a). As shown in
(25) The bolts (5) are commercial items (JIS items) having the same shapes, and are hexagonal socket-head bolts, and entire peripheral surfaces (5a) of the heads of the bolts are straightly knurled (a plurality of convex grooves and concave grooves extending in parallel to an axial direction).
(26) The fitting members (2) and (3) have plate-shaped bodies, and through fitting holes (2a) and (3a) are formed in the plate-shaped bodies, outer peripheral surfaces (2b) and (3b) of the fitting members (2) and (3) are square in shape (one example of non-circular shape). Inner peripheral surfaces of the fitting holes (2a) and (3a) are knurled in correspondence with the knurled shape of the head peripheral surface (5a) of the bolt (5) (a plurality of convex grooves and concave grooves extending in parallel to the axial direction). According to this, the fitting holes (2a) and (3a) of the fitting members (2) and (3) are fitted to the knurled shapes of the head peripheral surfaces (5a) of the bolts (5).
(27) The engaging member (4) includes a first opposed wall (6) which is opposed to the outer peripheral surfaces of the pair of left and right fitting members (2) and (3) from their front sides (one sides), a second opposed wall (7) which is opposed to the outer peripheral surfaces of the pair of fitting members (2) and (3) from their rear sides (other sides), and a connection wall (8) which connects both the opposed walls (6) and (7) with each other. Left (first) and right (second) engaging holes (8a) and (8b) which can respectively be fitted to the fitting members (2) and (3) are formed in the connection wall (8). An inner peripheral surface of the left engaging hole (8a) is formed into a square shape which corresponds to the square outer peripheral surface (2b) of the left fitting member (2), an inner peripheral surface of the right engaging hole (8b) is formed into a square shape which corresponds to the square outer peripheral surface (3b) of the right fitting member (3), and they form the engaging holes (8a) and (8b) as engaging portions which engage with at least a portion of the non-circular outer peripheral surfaces of the fitting members (2) and (3) to prevent the fitting members (2) and (3) from moving. The left and right engaging holes (8a) and (8b) are partitioned by a partition (8c). In a state where the engaging member (4) is fitted to the fitting members (2) and (3), an upper surface of the engaging member (4) is slightly higher than upper surfaces of the fitting members (2) and (3).
(28) According to the bolt-locking apparatus (1), in a state where the fitting members (2) and (3) cannot rotate relatively to the bolts (5), the engaging member (4) prevents the fitting members (2) and (3) from rotating and therefore, it is possible to reliably prevent the bolts (5) from loosening.
(29) It is only necessary that the inner peripheral surfaces of the fitting members (2) and (3) have shapes corresponding to the outer peripheral surfaces of the bolts (5), the outer peripheral surfaces thereof have appropriate non-circular shapes, and the engaging member (4) is provided with the engaging holes (8a) and (8b) which correspond to the fitting members (2) and (3). Hence, the fitting members (2), (3) and (4) can be formed from synthetic resin plate bodies having through holes, and they can easily be manufactured.
(30) Since the fitting members (2) and (3) can individually be fitted to the bolts (5), the fitting operation is easy. The engaging member (4) is formed into the synthetic resin plate body for example, it can resiliently be deformed, and the engaging member (4) can easily be fitted to the fitting members (2) and (3).
(31) In
(32) The engaging portions of the fitting members (2) and (3) and the engaging holes (8a) and (8b) are square holes (8a) and (8b), and all of four surfaces of the peripheral surfaces thereof abut against each other (all of the four surfaces have functions as engaging surfaces), but since it is only necessary that at least one of the surfaces has the function as the engaging surface, the engaging portions are not limited to the holes (8a) and (8b).
(33)
(34) In these drawings, an engaging member (14) includes a first opposed wall (16) which is opposed to outer peripheral surfaces of the pair of left and right fitting members (2) and (3) from their front sides (one sides), a second opposed wall (17) which is opposed to outer peripheral surfaces of the pair of fitting members (2) and (3) from their rear sides (other sides), and a connection wall (18) which connects both the opposed walls (16) and (17) with each other.
(35) A lower surface of the connection wall (18) is received by upper surfaces of the fitting members (2) and (3), and windows (18b) through which states of the bolts (5) are checked are provided in the connection wall (18).
(36) As shown in
(37) According to the engaging member (14) of this embodiment, it is easy to fit the fitting members (2) and (3) as compared with the engaging member (4) whose engaging portions are the square holes (8a) and (8b), and since the connection wall (18) is formed thick, a strength thereof is enhanced and it is less prone to warp.
(38) In the integration fluid control apparatus (
(39) Spaces into which a hand can be inserted do not exist in front, back, left and right sides of the passage blocks (49a) and (49b). Therefore, when the fitting members (2), (3), (4) and (14) are mounted, it is preferable to use two kinds of jigs including a first mounting jig (21) shown in
(40) To make it possible to use the second mounting jigs (31) and (32), screw holes (19) and (20) are provided in an intermediate portion and both ends of the engaging member (14) as shown in
(41) As shown in
(42) As shown in
(43) As shown in
(44) Since the pushing portion (26) and the inner shaft (25) are integrally formed together, if the inner shaft (25) is moved with respect to the hollow shaft (22), the pushing portion (26) can move. The pushing portion (26) is moved to a position where the fitting member (2), (3) is sandwiched between front and rear walls (27) and (28) of the holding portion (23) and abuts against the top wall (29) of the holding portion (23) as shown in
(45) As shown in
(46) A grip (32b) is integrally provided on an upper portion (base end) of the shaft body (32). A flange (32c) which reinforces the male thread (32a) is provided on a portion of a lower end (tip end) of the shaft body (32) located higher than the male thread (32a).
(47) A concave portion (33a) is provided in a central portion of a lower surface of the reinforcing plate (33). The male thread (32a) of the shaft body (32) projects from a bottom surface of the concave portion (33a) of the reinforcing plate (33), and the shaft body (32) is relatively rotatably mounted on the reinforcing plate (33) through an E-ring (34).
(48) A tip end of the male thread (32a) is located at a position where the tip end does not project more than a lower surface of the reinforcing plate (33) before the engaging member (14) is mounted and when the mounting operation of the engaging member (14) is completed. To hold the engaging member (14) by the second mounting jig (31) (
(49) The fitting member (2) is mounted on the bolt (5) using the first mounting jig (21) as shown in
(50) The grip (24) of the first mounting jig (21) having the fitting member (2) sandwiched between the front and rear walls (27) and (28) of the holding portion (23) is held, the fitting member (2) is inserted into a space above the connection block (11), and the fitting member (2) is abutted against the bolt (5) such that the downward projection (27b) of the front wall (27) of the holding portion (23) is located along a front surface of the connection block (11) (
(51) The fitting member (3) is mounted on the right bolt (5) using the first mounting jig (21) in the same manner.
(52) The fitting member (2), (3) is mounted on the bolt (5) using the first mounting jig (21) as described above. According to this, as a space when the fitting member (2), (3) is mounted, even if there are no sufficient spaces around the bolt (5) (front, back, left and right sides) although there is a space above the bolt (5), it is possible to reliably fit the fitting member (2), (3) to the bolt (5). The fitting member (2), (3) is pushed by the pushing portion (26) and is separated from the holding portion (23). According to this, it is possible to avoid a problem that the fitting member (2), (3) is not easily come out from the first mounting jig (21) after the fitting member (2), (3) is fitted to the bolt (5).
(53) The engaging member (14) is mounted on the fitting members (2) and (3) using the second mounting jig (31) as shown in
(54) The engaging member (14) is threadedly engaged with the second mounting jig (31), the grip (32b) is held, the second mounting jig (31) is inserted into a space above the connection block (11) and is moved downward (
(55) The engaging member (14) is mounted on the fitting members (2) and (3) using the second mounting jig (31) in the above-described manner. According to this, as a space when the engaging member (14) is mounted, even if there are no sufficient spaces around the bolt (5) and the fitting member (2) and (3) (front, back, left and right sides) although there are spaces above the bolt (5) and the fitting member (2) and (3), it is possible to reliably fit the engaging member (14) to the fitting members (2) and (3). Since the reinforcing plate (33) is provided on the second mounting jig (31), if the reinforcing plate (33) is abutted against the engaging member (14), a warp of the engaging member (14) can be straightened, and the engaging member (14) can smoothly be fitted when the engaging member (14) is mounted on the pair of engaging members (2) and (3).
(56) In
(57) A second mounting jig (36) in a second embodiment shown in
(58) The shaft body (37) having the reinforcing plate has a shape similar to the second mounting jig (31) of the first embodiment shown in
(59) A male thread (38a) which is threadedly engaged with the screw hole (40b) of the reinforcing plate (40) is provided on a tip end of the auxiliary shaft body (38).
(60) The shaft body (37) having the reinforcing plate is the same as the second mounting jig (31) in the first embodiment except the above-described differences. As shown in
(61) A tip end of the male thread (39a) is located at a position where the tip end does not project more than a lower surface of the reinforcing plate (40) before the engaging member (14) is mounted and when the mounting operation of the engaging member (14) is completed. To hold the engaging member (14) by the shaft body (37) having the reinforcing plate (
(62) The engaging member (14) is mounted on the fitting members (2) and (3) using the second mounting jig (36) of the second embodiment as shown in
(63) The engaging member (14) is threadedly engaged with the shaft body (37) having the reinforcing plate while holding the grip (39b), the engaging member (14) is inserted into a space above the connection block (11) and is moved downward (
(64) The engaging member (14) is mounted on the fitting members (2) and (3) using the second mounting jig (36) of the second embodiment in the above-described manner. According to this, even when a portion (C) which hinders insertion of the second mounting jig (31) of the first embodiment exists above the connection block (11), it is possible to mount the engaging member (14) while avoiding the interference.
(65) A plurality of lines each having a configuration which is similar to that of the line (41) shown in