Vacuum base for container
09834359 ยท 2017-12-05
Assignee
Inventors
Cpc classification
B65D1/0246
PERFORMING OPERATIONS; TRANSPORTING
B65D21/0231
PERFORMING OPERATIONS; TRANSPORTING
B65D1/0276
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D51/24
PERFORMING OPERATIONS; TRANSPORTING
B65D1/02
PERFORMING OPERATIONS; TRANSPORTING
B65D21/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A container including a finish, a shoulder portion, a sidewall, and a base portion. The finish defines an opening. The shoulder portion extends from the finish. The sidewall extends from the shoulder portion and defines a volume of the container. The base portion is at an end of the sidewall opposite to the shoulder portion. The base portion includes a primary standing ring and a secondary standing ring. The base portion is movable from an as-blown position to an expanded position and from the expanded position to a retracted position. In the as-blown and retracted positions the primary standing ring is configured to support the container upright. In the expanded position the secondary standing ring is configured to support the container upright.
Claims
1. A container comprising: a finish defining an opening; a shoulder portion extending from the finish; a sidewall extending from the shoulder portion and defining a volume of the container; and a base portion at an end of the sidewall opposite to the shoulder portion and including a primary standing ring and a secondary standing ring, the base portion movable from an as-blown position to an expanded position and from the expanded position to a retracted position; wherein: in the as-blown and retracted positions the primary standing ring is configured to support the container upright; and in the expanded position the secondary standing ring is configured to support the container upright.
2. The container of claim 1, wherein in the as-blown position the secondary standing ring is recessed within the container.
3. The container of claim 1, wherein in the expanded position, the secondary standing ring protrudes outward beyond the primary standing ring and a base end of the container.
4. The container of claim 2, wherein in the retracted position the secondary standing ring is closer to the finish than the primary standing ring is.
5. The container of claim 2, wherein the secondary standing ring is in substantially the same position in both the retracted position and the as-blown position.
6. The container of claim 2, wherein the secondary standing ring is one of closer to or further from the finish in the retracted position than when in the as-blown position.
7. The container of claim 1, wherein the base portion includes a central zone through which a longitudinal axis of the container extends, the central zone has a planar area that is about 18% to about 28% of a total planar area of the base portion.
8. The container of claim 1, wherein the base portion includes a central zone through which a longitudinal axis of the container extends, the central zone has a planar area that is about 23% of a total planar area of the base portion.
9. The container of claim 1, wherein as the container transitions from the as-blown position to the expanded position and to the retracted position, the base portion tilts less than about 2 degrees with respect to a longitudinal axis of the container.
10. The container of claim 1, wherein as the container transitions from the as-blown position to the expanded position and to the retracted position, the base portion tilts less than about 0.5 degrees with respect to a longitudinal axis of the container.
11. The container of claim 1, wherein the secondary standing ring is between the primary standing ring and a central zone of the base portion.
12. The container of claim 11, wherein a longitudinal axis of the container extends through the central zone, the central zone configured to move along the longitudinal axis as the base portion moves from the as-blown position to the expanded position, and from the expanded position to the retracted position.
13. The container of claim 12, wherein the central zone is configured to not flex as the base portion moves from the as-blown position to the expanded position, and from the expanded position to the retracted position.
14. The container of claim 12, wherein the secondary standing ring is configured to flex as the base portion moves from the as-blown position to the expanded position, and from the expanded position to the retracted position.
15. The container of claim 12, wherein the container is a hot fill container; wherein the base portion is configured to move from the as-blown position to the expanded position when the container is subject to increased temperature and increased pressure during hot fill; and wherein the base portion is configured to move from the expanded position to the retracted position as the hot fill contents cool and internal vacuum pressure increases.
16. The container of claim 1, wherein the sidewall is without a vacuum panel.
17. The container of claim 1, wherein the base portion defines a receptacle configured to receive therein a closure of a similar container to facilitate container stacking.
18. The container of claim 1, wherein a closure of the container includes a vacuum indicator.
19. A container comprising: a finish defining an opening; a shoulder portion extending from the finish; a sidewall extending from the shoulder portion and defining a volume of the container; and a base portion at an end of the sidewall opposite to the shoulder portion, the base portion movable from an as-blown position to an expanded position, and from the expanded position to a retracted position, the base portion including: a primary standing ring, a central zone, and a secondary standing ring between the primary standing ring and the central zone; wherein: the central zone is configured to move along a longitudinal axis of the container without flexing as the base portion moves from the as-blown position to the expanded position, and from the expanded position to the retracted position; in the as-blown and the retracted positions the primary standing ring is configured to support the container upright; and in the expanded position the secondary standing ring extends out from within the container and beyond the primary standing ring in order to support the container upright.
20. The container of claim 19, wherein the central zone includes a side surface that remains equidistant from the longitudinal axis as the central zone moves along the longitudinal axis.
21. The container of claim 19, wherein in the retracted position the secondary standing ring is recessed further within the container than when in the as-blown position.
22. The container of claim 19, wherein the sidewall is without a vacuum panel.
23. The container of claim 19, wherein the container is a hot fill container; wherein the base portion is configured to move from the as-blown position to the expanded position when the container is subject to increased temperature and increased pressure during hot fill; and wherein the base portion is configured to move from the expanded position to the retracted position as the hot fill contents cool and internal vacuum pressure increases.
24. The container of claim 19, wherein the central zone has a planar area that is about 18% to about 28% of a total planar area of the base portion.
25. The container of claim 19, wherein the central zone has a planar area that is about 23% of a total planar area of the base portion.
26. The container of claim 19, wherein as the container transitions from the as-blown position to the expanded position and to the retracted position, the base portion tilts less than about 2 degrees with respect to the longitudinal axis of the container.
27. The container of claim 19, wherein as the container transitions from the as-blown position to the expanded position and to the retracted position, the base portion tilts less than about 0.5 degrees with respect to the longitudinal axis of the container.
28. A container comprising: a finish defining an opening; a shoulder portion extending from the finish; a sidewall extending from the shoulder portion and defining a volume of the container; and a base portion at an end of the sidewall opposite to the shoulder portion, the base portion movable from an as-blown position to an expanded position, and from the expanded position to a retracted position, the base portion including: a primary standing ring, a central zone, and a secondary standing ring between the primary standing ring and the central zone; a closure configured to couple with the finish to seal the container closed, the closure including a vacuum seal indicator; wherein: the central zone is configured to move along a longitudinal axis of the container as the base portion moves from the as-blown position to the expanded position, and from the expanded position to the retracted position; in the as-blown and the retracted positions the primary standing ring is configured to support the container upright; and in the expanded position the secondary standing ring extends out from within the container and beyond the primary standing ring in order to support the container upright.
29. The container of claim 28, wherein the central zone is configured to move along the longitudinal axis of the container without flexing.
30. The container of claim 28, wherein the sidewall is entirely smooth and without a vacuum panel.
31. The container of claim 28, wherein the central zone has a planar area that is about 18% to about 28% of a total planar area of the base portion.
32. The container of claim 28, wherein the central zone has a planar area that is about 23% of a total planar area of the base portion.
33. The container of claim 28, wherein as the container transitions from the as-blown position to the expanded position and to the retracted position, the base portion tilts less than about 2 degrees with respect to the longitudinal axis of the container.
34. The container of claim 28, wherein as the container transitions from the as-blown position to the expanded position and to the retracted position, the base portion tilts less than about 0.5 degrees with respect to the longitudinal axis of the container.
Description
DRAWINGS
(1) The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
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(12) Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
DETAILED DESCRIPTION
(13) Example embodiments will now be described more fully with reference to the accompanying drawings.
(14) With initial reference to
(15) The body portion 12 includes a sidewall 22, which is cylindrical or generally cylindrical, and defines a volume 24 of the container 10. The sidewall 22 is generally smooth and without vacuum panels, which advantageously provides the container 10 with a glass-like appearance. Between the body portion 12 and the base portion 18 is a first recessed ring 26. Between the body portion 12 and the shoulder portion 14 is a second recessed ring 28.
(16) The shoulder portion 14 extends from the second recessed ring 28 towards the finish 16. The shoulder portion 14 includes an outer diameter portion 30, and a tapered surface 32. The tapered surface 32 extends from the outer diameter portion 30 towards the finish 16, and is tapered such that the tapered surface 32 has a progressively smaller diameter as it extends away from the outer diameter portion 30. The tapered surface 32 extends from the outer diameter portion to neck 34.
(17) The finish 16 extends from the neck 34 and includes a first annular rib 36 and a second annular rib 38. The first annular rib 36 is between the second annular rib 38 and the neck 34. Each of the first annular rib 36 and the second annular rib 38 extend outward beyond an annular sidewall 40 of the finish 16.
(18) Extending outward from the annular sidewall 40 are threads 42. The threads 42 are configured to cooperate with any suitable closure in order to close the container 10 by covering an opening defined by the finish 16, which leads to the volume 24. The annular sidewall 40 extends to an upper end 44 of the container 10 at which the opening is defined. The upper end 44 is opposite to a base end 46 of the container 10 at the base portion 18. The finish 16 can be any suitable finish, such as a wide-mouth blow trim finish of any suitable size, such as about 43 mm or greater, or an injected finish of about 43 mm or smaller, for example.
(19) The container 10 can be any suitable container, such as a blow-molded, biaxially oriented container with a unitary construction made from a single- or multi-layer material. An exemplary stretch-molding, heat-setting process for making the container 10 generally includes manufacture of a preform (not illustrated) of a suitable polyester material, such as a polyethylene terephalate (PET), having a shape known to those skilled in the art as being similar to a test-tube with a generally cylindrical cross-section and a length typically about fifty percent (50%) that of a height of the container 10.
(20) A machine (not illustrated) places the preform heated to a temperature between approximately 190 F. to 250 F. (approximately 88 C. to 121 C.) into a mold cavity having a shape similar to that of the container 10. The mold cavity is heated to a temperature between approximately 250 F. to 350 F. (approximately 121 C. to 177 C.). A stretch rod apparatus (not illustrated) stretches or extends the heated preform within the mold cavity to a length approximately that of the container 10 thereby molecularly orienting the polyester material in an axial direction generally corresponding with the longitudinal axis A of the container 10. When the stretch rod extends the preform, air with a pressure between 300 PSI to 600 PSI (2.07 MPa to 4.14 MPa) assists in extending the preform in the axial direction and expanding the preform in a circumferential or hoop direction thereby substantially conforming the polyester material to the shape of the mold cavity and further molecularly orienting the polyester material in a direction generally perpendicular to the axial direction, thus establishing the biaxial molecular orientation of the polyester material in most of the container.
(21) Typically, material with the finish 16 and a sub-portion of the base portion 18 are not substantially molecularly oriented. The pressurized air holds the mostly biaxial molecularly oriented polyester material against the mold cavity for a period of approximately two to five seconds before removal of the container from the mold cavity. To achieve appropriate material distribution within the base portion 18, an additional stretch-molding step substantially as taught by U.S. Pat. No. 6,277,321, which is incorporated herein by reference, may be used. Alternatively, other manufacturing methods using other conventional thermoplastic materials including, for example, high density polyethylene, polypropylene, polyethylene naphthalate (PEN), a PET/PEN blend or copolymer, and various multi-layer structures may be used to manufacture the container 10.
(22) For hot-fill bottling applications, bottlers generally fill the container 10 with a liquid or product at an elevated temperature between approximately 195 F. to 205 F. (approximately 90.5 C. to 96 C.) and seal the container 10 with a closure before cooling. As the sealed container 10 cools, a vacuum, or negative pressure, forms inside causing the container 10 to change shape, particularly the base portion 18 as described herein. In addition, the container 10 may be suitable for other high-temperature pasteurization or retort filling processes, or other thermal processes as well.
(23) With continued reference to
(24) The base portion 18 generally includes a primary standing ring 110 at an outer diameter thereof. At an axial center 112 of the base portion 18 is a gate area 114, which is generally circular. The longitudinal axis A of the container 10 extends through the axial center 112. Extending from the axial center 112 and the gate area 114 is a center surface 116. From the gate area 114, the center surface 116 can extend inward in the direction of the body portion 12 and thus away from the base end 46, as illustrated in
(25) A side surface 118 extends from the center surface 116 towards the base end 46. The side surface 118 is angled such that it slopes away from the longitudinal axis A as the side surface 118 extends in the direction of the base end 46. As illustrated in
(26) The side surface 118 extends from the center surface 116 to generally an inwardly extending portion 122. With respect to an outer side of the base portion 18, the inwardly extending portion 122 is generally concave. The center surface 116, the side surface 118, and the inwardly extending portion 122 (or at least a portion of the inwardly extending portion 122) generally define a central zone B of the base portion 18, as illustrated in
(27) Surrounding the central zone B is an outer zone B of the base portion 18. The outer zone B includes a convex portion 124 extending from the inwardly extending portion 122. The convex portion 124 is convex with respect to an outer surface of the base portion 18. The convex portion 124 provides a secondary standing ring/surface, as further described herein. In some instances, the convex portion 124 is thus also referred to herein as secondary standing ring/surface 124.
(28) A generally planar portion 126 extends from the convex portion 124. From the convex portion 124 the generally planar portion 126 extends to a concave portion 128, which is concave with respect to an outer surface of the base portion 18. A convex portion 130, which is convex with respect to an outer surface of the base portion 18, is spaced apart from the concave portion 128, and is connected thereto with a generally planar portion 132.
(29) Extending from the convex portion 130 away from the longitudinal axis A is another planar portion 134. The planar portion 134 extends away from the longitudinal axis A to a concave portion 136, which is generally concave with respect to an outer surface of the base portion 18. Extending from the concave portion 136 is a convex portion 138, which is generally convex with respect to an outer surface of the base portion 18, and includes the primary standing ring 110.
(30) With particular reference to
(31) In response to receipt of the heated product and an increased pressure resulting from closing the container 10 with the closure 180, the base portion 18 moves outward along the longitudinal axis A to the extended position D of
(32) As the base portion 18 moves from the as-blown position C to the extended position D, the side surface 118 of the central zone B does not flex, but merely moves in a direction generally parallel to the longitudinal axis A. Therefore, angle A.sub.1 of the side surface 118 relative to the longitudinal axis A remains constant as the base portion 18 moves from the as-blown position C to the extended position D. In contrast, angle A.sub.2 of planar portion 126 relative to the longitudinal axis A, and angle A.sub.3 of planar surface 134 relative to the longitudinal axis A, both decrease as the base portion 18 moves from the as-blown position C to the extended position D. Central zone B includes the ribbed portions 120, which act as strengthening ribs to enhance the rigidity of the central zone B.
(33) As the base portion 18 moves from the as-blown position C to the extended position D, various bend radii of the outer zone B change in response to flexing of the outer zone B generally outward. As illustrated in
(34) Movement of the base portion 18 from the as-blown position C to the extended position D in response to increased pressure can be summarized as follows:
(35) TABLE-US-00001 R.sub.1 Increase R.sub.2 Decrease R.sub.3 Increase R.sub.4 Increase R.sub.5 Decrease A.sub.1 Constant/Generally Constant A.sub.2 Decrease A.sub.3 Decrease D.sub.1 Decrease
(36) Exemplary dimensions of the base portion 18 in the as-blown position C as compared to the extended position D are set forth below:
(37) TABLE-US-00002 Exemplary Exemplary As-Blown Extended Feature Position C Position D Change R.sub.3 0.097 mm 0.11 mm +0.013 mm R.sub.5 0.156 mm 0.139 mm 0.017 mm A.sub.1 37 37 0 A.sub.2 74 57 17 A.sub.3 101 63 38 D.sub.1 0.6 mm 0.25 mm 0.35 mm
(38) As the hot-filled product cools, temperature of the base portion 18 decreases, and an internal vacuum is created within the container. As a result, the base portion 18 moves from the extended position D to retracted position E1-E2, which includes position E1, E2, or any position between E1 and E2 illustrated in
(39) As the base portion 18 moves from the extended position D to the retracted position E1-E2, the central zone B moves along the longitudinal axis A in the direction of the finish 16, but does not substantially flex. Central zone B includes the ribbed portions 120, which act as strengthening ribs to enhance the rigidity of the central zone B.
(40) Most of the flexing of the base portion 18 occurs at the outer zone B. Therefore, angle A.sub.1 remains constant, or generally constant, as the base portion 18 moves to the retracted position E1-E2. Angles A.sub.2 and A.sub.3 increase, however, as the base portion 18 moves to the retracted position E1-E2. As explained above, in the retracted position E1-E2 the base portion 18 can be at E1, E2, or at any point therebetween. Thus for ease of reference in
(41) With respect to the bend radii R.sub.1-R.sub.5, they change as follows, which is generally opposite to the change that occurs during movement of the base portion 18 from the as-blown position C to the extended position D described above: R.sub.1 decreases; R.sub.2 increases; R.sub.3 decreases; R.sub.4 decreases; and R.sub.5 increases. The distance that the gate area 114 is from the first standing surface 150 increases from D.sub.1 in the as-blown position C to D.sub.2 in the retracted position E1-E2. In the retracted position E1-E2, the base portion 18 extends an additional four millimeters, for example, into the container 10 as compared to the as-blown position C.
(42) The primary standing ring 110 also moves slightly inward in the direction of the finish 16 to provide a third and final standing surface 154 for the container 10. In general and as illustrated in
(43) TABLE-US-00003 R.sub.1 Decrease R.sub.2 Increase R.sub.3 Decrease R.sub.4 Decrease R.sub.5 Increase A.sub.1 Constant/Generally Constant A.sub.2 Increase A.sub.3 Increase D.sub.1 Increase
(44) Exemplary dimensions of the base portion 18 in the as-blown position C as compared to the retracted position E1-E2 are set forth below:
(45) TABLE-US-00004 Exemplary Exemplary as-Blown Retracted Feature Position C Position E1-E2 Change R.sub.3 0.097 mm 0.069 mm 0.028 R.sub.5 0.156 mm 0.192 mm +0.036 A.sub.1 37 37 0 A.sub.2 74 76 +2 A.sub.3 101 106 +5 D.sub.1 0.6 mm 0.6 mm 0
(46) Exemplary differences between the pressure response of extended position D and the vacuum response of the retracted position E1-E2 are set forth below:
(47) TABLE-US-00005 Exemplary Exemplary Pressure Vacuum Feature Response Response Change Result R.sub.3 0.11 mm 0.069 mm 0.041 Decrease R.sub.5 0.139 mm 0.192 mm +0.053 Increase A.sub.1 37 37 0 Equal A.sub.2 57 76 19 Increase A.sub.3 63 106 43 Increase D.sub.1 0.25 mm 0.6 mm 0.35 mm Increase
(48) Movement of the base portion 18 from the as-blown position C to the extended position D, and to the retracted position E1-E2 allows the container 10 to respond to the increased temperatures and pressures associated with, for example, hot fill applications, without having to include vacuum absorption features in the sidewall 22. As a result, the sidewall 22 can have a generally smooth and glass-like appearance, as illustrated in
(49) At room temperature, there are between five and 15 inches Hg of residual vacuum in the filled and cooled container. This remaining vacuum is useful when the closure 180 is a metal lug style closure, as illustrated in
(50) With reference to
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(52) The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.