Method for manufacturing a shoe sole with multi-material spikes

Abstract

A method for manufacturing a shoe sole with multi-material spikes includes: providing a spike-forming mold which includes an upper mold and a lower mold, wherein the lower mold includes a first filling hole which is in communication with the first spike cavity, different materials are placed in the first spike cavity to form the multi-material spike; providing a first mold which includes a second spike cavity; providing a second mold which includes a second filling hole; assembling the first and second molds, together to form a sole cavity, wherein the multi-material spike is placed into the sole cavity, a sole material is filled into the sole cavity through the second filling hole, and then the multi-material spike and the sole material are adhered to each other by hot melting; and opening the first and second molds, and obtaining a shoe sole with the multi-material spike.

Claims

1. A method for manufacturing a shoe sole with multi-material spikes, comprising: (a) providing a spike-forming mold which includes an upper mold and a lower mold, wherein the upper and lower molds are assembled to form a first spike cavity therebetween, and the lower mold is formed with a first filling hole which is in communication with the first spike cavity, and then feeding one material in the first spike cavity through the first filling hole against another material that was placed in the first spike cavity beforehand to form a multi-material spike; (b) providing a first mold which includes a second spike cavity; (c) providing a second mold which includes a second filling hole; (d) assembling the first and second molds, together to form a sole cavity, placing the multi-material spike into the sole cavity, providing a sole material into the sole cavity through the second filling hole which is in communication with the sole cavity, so that the sole material comes into contact with the multi-material spike that was placed into the sole cavity, and then adhering the multi-material spike to the sole material by hot melting; and (e) opening the first and second molds, so that the sole material in the sole cavity is formed into a shoe sole which is integrally formed with the multi-material spike, and the multi-material spike is provided with a plurality of first spike portions and a plurality of second spike portions, and a distance between the first and second spike portions at an outer edge of the shoe sole is different from that between the first and second spike portions at an inner edge of the shoe sole.

2. The method for manufacturing the shoe sole as claimed in claim 1, wherein the sole material is thermoplastic polyurethane.

3. The method for manufacturing the shoe sole as claimed in claim 1, further comprising the step of placing a rubber material into the first spike cavity, and then providing thermoplastic polyurethane into the first spike cavity through the first filling hole to be adhered to the rubber material in the step (a).

4. The method for manufacturing the shoe sole as claimed in claim 3, wherein the rubber materials is placed in different positions in the first spike cavity.

5. The method for manufacturing the shoe sole as claimed in claim 1, wherein the first and second spike portions at the outer edge of the shoe sole are spaced at a distance narrower than the distance between the first and second spike portions at the inner edge of the shoe sole.

6. The method for manufacturing the shoe sole as claimed in claim 5, wherein the first spike portions are made of thermoplastic polyurethane, and the second spike portions are made of rubber material.

7. The method for manufacturing the shoe sole as claimed in claim 5, wherein the second spike portions are made of thermoplastic polyurethane, and the first spike portions are made of rubber material.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is an exploded view of the conventional shoe sole and spike;

(2) FIG. 2A is a first illustrative view of a method for manufacturing a shoe sole with multi-material spikes of a preferred embodiment of the present invention;

(3) FIG. 2B is a second illustrative view of the method for manufacturing a shoe sole with multi-material spikes of a preferred embodiment of the present invention;

(4) FIG. 2C is a third illustrative view of the method for manufacturing a shoe sole with multi-material spikes of a preferred embodiment of the present invention;

(5) FIG. 2D is a fourth illustrative view of the method for manufacturing a shoe sole with multi-material spikes of a preferred embodiment of the present invention;

(6) FIG. 2E is a fifth illustrative view of the method for manufacturing a shoe sole with multi-material spikes of a preferred embodiment of the present invention;

(7) FIG. 3A is a first illustrative view of the method for manufacturing a shoe sole with multi-material spikes of another preferred embodiment of the present invention;

(8) FIG. 3B is a second illustrative view of the method for manufacturing a shoe sole with multi-material spikes of another preferred embodiment of the present invention;

(9) FIG. 3C is a third illustrative view of the method for manufacturing a shoe sole with multi-material spikes of another preferred embodiment of the present invention;

(10) FIG. 3D is a fourth illustrative view of the method for manufacturing a shoe sole with multi-material spikes of another preferred embodiment of the present invention;

(11) FIG. 3E is a fifth illustrative view of the method for manufacturing a shoe sole with multi-material spikes of another preferred embodiment of the present invention;

(12) FIG. 4 is a perspective view of a multi-material spike of a preferred embodiment of the present invention;

(13) FIG. 5 is a perspective view of a multi-material spike of another preferred embodiment of the present invention;

(14) FIG. 6 is an illustrative view of a shoe sole which is integrally formed with multi-material spikes of a preferred embodiment of the present invention;

(15) FIG. 7 is a cross sectional view taken along the line 7-7 of FIG. 6; and

(16) FIG. 8 is a cross sectional view taken along the line 8-8 of FIG. 8.

DETAILED DESCRIPTION

(17) The present invention will be clearer from the following description when viewed together with the accompanying drawings, which show, for purpose of illustrations only, the preferred embodiment in accordance with the present invention.

(18) Referring to FIGS. 2-8, a method for manufacturing a shoe sole with multi-material spikes of a preferred embodiment of the present invention comprises the following steps:

(19) Step (a), as sown in FIGS. 2. 2A, 2B, 3A and 3B, includes providing a spike-forming mold 20 which includes an upper mold 21 and a lower mold 22. Between the upper and lower molds 21, 22 is formed a first spike cavity 23, then a rubber material R is filled into the first spike cavity, and the lower mold 22 is formed with a first filling hole 220 which is in communication with the first spike cavity 23.

(20) In the step (a), the method of the present invention allows different shaped rubber materials R to be placed in different positions in the first spike cavity 23, as shown in FIGS. 2A and 3A, then a thermoplastic polyurethane T is filled into the first spike cavity 23 through the first filling hole 220 (as shown in FIGS. 2B and 3B), and in the first spike cavity 23 the thermoplastic polyurethane T and the rubber material R are jointed to each other. However, the thermoplastic polyurethane T and the rubber material R cannot be hot melted (this is a well known technique and will therefore not be explained in detail), the conjunction surface between the thermoplastic polyurethane T and the rubber material R needs to be applied with glue (not shown) and then is heated so that the thermoplastic polyurethane T and the rubber material R can be glued to each other. Then, the upper and lower molds 21, 22 are opened to obtain a multi-material spike 30 which is provided with a plurality of first spike portions 31 and second spike portions 32, as shown in FIGS. 4 and 5.

(21) Then, as shown in FIGS. 2A, 2B and 4, the first spike portions 31 of the spike 30 are made of the rubber material R and each include a plurality of gluing portions 310, while the second spike portions 32 are made of the thermoplastic polyurethane T. As shown in FIGS. 3A, 3B and 5, the first spike portions 31 of the spike 30 are made of the thermoplastic polyurethane T, while the second spike portions 32 are made of the rubber material R and each include a plurality of gluing portions 320. The gluing portions 310, 320 improve the adhering force between the thermoplastic polyurethane T and the rubber material R.

(22) Referring then to FIGS. 2C, 2D, 3C and 3D, a step (b) includes providing a first mold 40 which includes a second spike cavity 41; a step (c) includes providing a second mold 50 which includes a second filling hole 51.

(23) A step (d) includes assembling the first and second molds 40, 50 together to form a sole cavity 42, and the multi-material spike 30 is placed into the sole cavity 42. A sole material T1 (which is thermoplastic polyurethane T) is filled into the sole cavity 42 through the second filling hole 51 which is in communication with the sole cavity 42, and then the multi-material spike 30 and the sole material T1 are adhered to each other by hot melting. The gluing portions 310, 320 improve the adhering force between the sole material T1 (which is thermoplastic polyurethane T) and the rubber material R of the shoe sole 60.

(24) Referring then to FIGS. 2E and 3E, a final step (e) includes opening the first and second molds 40, 50 after a certain period of time, so that the sole material T1 in the sole cavity 42 is formed into a shoe sole 60 which is integrally formed with the multi-material spike 30.

(25) It is learned from the steps (a) to (e) that the multi-material spike 30 is preformed and the first and second spike portions 31, 32 are made of two different materials, for example, the first and second spike portions 31, 32 in the step (a) are made of rubber material R and thermoplastic polyurethane T, respectively. Then, the multi-material spike 30 is positioned in the second spike cavity 41 of the first mold 40, and the sole material T1 is injected into the sole cavity 42 to form the shoe sole 60 with the multi-material spike 30 by injection molding process.

(26) Referring then to FIGS. 6-8, distances between the neighboring first and second spike portions 31, 32 of the multi-material spike 30 are different. For example, as shown in FIG. 6, the first and second spike portions 31, 32 at the outer edge of the shoe sole 60 are spaced at a distance narrower than that between the first and second spike portions 31, 32 at the inner edge of the shoe sole 60. The materials of the first and second spike portions 31, 32 can be chosen as desired. For example, the rubber material R is wear resisting and anti-skipping, while the thermoplastic polyurethane T is elastic in addition to being wear resisting and anti-skipping. Besides, since the first and second spike portions 31, 32 are spaced at different distances, which can enhance grip and improve balance of the wearer.

(27) While we have shown and described various embodiments in accordance with the present invention, it is clear to those skilled in the art that further embodiments may be made without departing from the scope of the present invention.