Apparatus and method for forming a stack of advertising material compilations
09828202 · 2017-11-28
Assignee
Inventors
Cpc classification
B65H29/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/1932
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/4212
PERFORMING OPERATIONS; TRANSPORTING
B65H29/06
PERFORMING OPERATIONS; TRANSPORTING
B65H2405/531
PERFORMING OPERATIONS; TRANSPORTING
B65H31/10
PERFORMING OPERATIONS; TRANSPORTING
B65H29/68
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/1916
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H39/02
PERFORMING OPERATIONS; TRANSPORTING
B65H29/06
PERFORMING OPERATIONS; TRANSPORTING
B65H29/02
PERFORMING OPERATIONS; TRANSPORTING
B65H31/10
PERFORMING OPERATIONS; TRANSPORTING
B65H29/68
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An apparatus and method for forming a stack with advertising material compilations respectively consisting of an envelope with inserts therein, and having a common, leading folded edge. The apparatus includes a feed conveyor, a transfer conveyor and a stacking device. The transfer conveyor comprises a central wheel that rotates around a first rotational axis, a carrier wheel that rotates around a second rotational axis oriented parallel to the first rotational axis, and a number of pivoting arms with respectively one gripper. The second rotational axis is arranged below a horizontal plane extending through the first rotational axis. The grippers are respectively positioned on the pivoting arm to rotate around an axis. The grippers take over the advertising material compilations in a takeover region from the feed conveyor, transfer the adverting compilations in a transfer region to the stacking device which extends into the transfer region and deposit these on the stacking device.
Claims
1. An apparatus for forming a stack with advertising material compilations composed of, respectively, an envelope, inserts inside the envelope, the envelope having a common, leading folded edge, said apparatus comprising: a machine frame; a circulating transfer conveyor having a circular shape connected to the machine frame, wherein the transfer conveyor comprises: a central wheel attached to the machine frame for rotation around a first rotational axis; a carrier wheel attached to the machine frame for rotation around a second rotational axis that is oriented in a direction that is parallel to the first rotational axis; a number of pivoting arms radially arranged on the carrier wheel, each pivoting arm including: an inside end respectively arranged to rotate on the central wheel; an outside end and a gripper attached to the outside end for rotation around an axis on the pivoting arm; and a number of guide elements positioned on the carrier wheel for, respectively, slidingly supporting one of the pivoting arms, the second rotational axis being arranged to extend below a horizontal plane through the first rotational axis; a feed conveyor arranged upstream of the transfer conveyor; and a stacking device arranged downstream of the transfer conveyor; wherein the transfer conveyor is adapted so that the advertising material compilations are taken over by the grippers of the transfer conveyor from the feed conveyor in a takeover region of the transfer conveyor, and the advertising material compilations are transferred in a transfer region of the transfer conveyor by the grippers of the transfer conveyor to the stacking device which extends into the transfer region.
2. The apparatus according to claim 1, wherein the envelope and the inserts of the advertising material compilations are joined loosely or can be separated easily.
3. The apparatus according to claim 1, wherein an upper opening and closing cam curve and a lower opening and closing cam curve are one of arranged on the machine frame, connected thereto or are attached to a component of the apparatus that does not circulate along with the transfer conveyor for controlling an opening and closing of the grippers.
4. The apparatus according to claim 3, wherein the upper and lower opening and closing cam curves are at least one of adjustable and replaceable to adapt to different advertising material compilations.
5. The apparatus according to claim 1, further including a single drive and a joint power transmission element arranged to drive both the central wheel and the carrier wheel.
6. The apparatus according to claim 5, wherein the central wheel includes an outside toothing and the carrier wheel includes an inside toothing and the power transmission element includes a toothed gearing arranged to engage in the outside toothing and the inside toothing.
7. The apparatus according to claim 5, wherein the power transmission element comprises a toothed gearing arranged between the central wheel and the carrier wheel.
8. The apparatus according to claim 5, wherein the joint power transmission element comprises a toothed gearing.
9. The apparatus according to claim 1, wherein the feed conveyor comprises at least one conveying element with a feeding plane for the advertising material compilations, the feeding plane is oriented parallel to the first rotational axis of the central wheel and tangential to a movement path of the grippers, and the stacking device is arranged along a circumference of the transfer conveyor and comprises a depositing plane oriented parallel to the first rotational axis of the central wheel and one of horizontal or at an acute angle to a horizontal line.
10. The apparatus according to claim 1, wherein the second rotational axis is arranged in a location below a horizontal plane through the first rotational axis and with an offset to the side of the first rotational axis.
11. The apparatus according to claim 1, wherein the carrier wheel comprises two rings which are spaced apart and connected to one another.
12. The apparatus according to claim 11, wherein the two rings include recesses along circumferences of the rings for accommodating the guide elements.
13. The apparatus according to claim 1, further including an adjustment element positioned on each pivoting arm.
14. The apparatus according to claim 1, wherein the carrier wheel completely encloses the central wheel in radial direction.
15. The apparatus according to claim 3, wherein the grippers further comprise a clamping body having a pivoting clamping jaw and a cam follower which cooperates with the upper and lower opening and closing cam curves and wherein said gripper is pressed in a closed position and is opened upon interaction of the cam follower and the upper and lower opening or closing cam curves.
16. The apparatus according to claim 1, wherein a diameter of said carrier wheel is greater than a diameter of said central wheel diameter.
17. The apparatus according to claim 16, wherein said central wheel is positioned completely within said carrier wheel in a radial direction.
18. The apparatus according to claim 1, wherein said second rotational axis is located below a horizontal plane extending through said first rotational axis and is parallel to the first rotational axis, with an offset to a side of the first rotational axis.
19. A method for forming a stack of advertising material compilations composed of, respectively, an envelope, inserts inside the envelope, and having a common, leading folded edge, employing an apparatus including a machine frame a thereto attached circulating transfer conveyor in the shape of a circle, a feed conveyor arranged upstream of the transfer conveyor, and a stacking device arranged downstream of the transfer conveyor, wherein the transfer conveyor includes a central wheel that rotates around a first rotational axis and is attached to the machine frame, a carrier wheel that rotates around a second rotational axis oriented in a direction parallel to the first rotational axis and is also attached to the support frame, and a number of pivoting arms respectively arranged with an inside end on the central wheel so as to rotate, and including respectively one gripper attached to an outside end of the pivot arm for rotation around an axis on the pivoting arm, the method comprising: taking over the advertising material compilations from the feed conveyor by the grippers of the transfer conveyor in a takeover region of the transfer conveyor; subsequently transporting, by the grippers of the transfer conveyor, the advertising material compilations to the stacking device in a transfer region of the transfer conveyor, while during the transporting reducing a spacing between adjacent grippers and transporting the advertising material compilations at a reduced speed to the stacking device, and depositing the advertising material compilations on the stacking device; subsequently, and until a renewed entry into the takeover region, increasing the spacing between the adjacent grippers; and swiveling the grippers relative to their pivoting arm in the takeover region and in the transfer region for alignment with the feed conveyor and the stacking device, respectively.
20. The method according to claim 19, further comprising using advertising material compilations for which the envelope and the inserts are combined loosely or easily separated.
21. The method according to claim 19, the method further including opening the grippers utilizing an opening cam curve prior to coming into the takeover region; and closing the grippers at the end of the takeover region by a closing cam curve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(10) The circular transfer conveyor 20 is embodied so as to circulate. Ten pivoting arms 10 (given the individual references 10.1 to 10.10) are arranged along the circumference of the transfer conveyor 20. The pivoting arms 10 shown in
(11) The central wheel 3 is embodied as a disk with a first, centrally arranged rotational axis 17 which simultaneously also represents the rotational axis of the transfer conveyor. The central wheel 3 is provided with a number of recesses 9 that are arranged uniformly spaced apart along the circumference (
(12) A gripper 1 which can pivot around another axis 50 of the holding element 5 is attached to a radially outside positioned end 14 of the pivoting arm 10, which gripper is used to clamp in and transport the compiled advertising materials 2.
(13) The grippers 1 are respectively provided with a clamping body 49 (
(14) The gripper 1 is pivoted around the axis 50 of the clamping body 49 with the aid of an adjustment element 6, for example embodied as a push rod, that extends from the inside end 13 to the outside end 14 of the pivoting arm 10, meaning up to the clamping body 49. The cylindrical adjustment element 6 is positioned at the outer end 14 of the pivoting arm 10, in a bearing location 56 designed as spherical liner, displaceable in activation direction 55 (
(15) On the inside end of the pivoting arm 10, meaning the end 13 located opposite the transfer element 52, the adjustment element 6 is provided with one or more cam followers 57 by which the gripper 1 can be pivoted purposely in an activation direction 55 around the axis 50 via a movement of the adjustment element 6. In the region of the central wheel 3, a locally fixed cam disc 7 is attached which is connected to the machine frame 100. As shown in
(16) The adjustment element 6 comprises an anti-turning device 65 (
(17) The transfer conveyor 20 also comprises a carrier wheel 4, consisting of two axially spaced-apart and fixedly connected rings 60 (
(18) The carrier wheel 4 furthermore comprises a number of guide elements 8 which are arranged between the rings 60 and are positioned in the recesses 63 of the two rings 60, so as to rotate around an axis 11. The guide elements 8 are provided with two parallel bearing locations 62, embodied as spherical liners, through which the holding element 5 and the adjustment element 6 of the pivoting arm 10 extend. Alternatively, the bearing location 62 can also be embodied as sliding bearing. Owing to the rotating attachment of the pivoting arms 10 along the circumference of the central wheel 3 and the positioning of the pivoting arms 10 in the carrier wheel 4 that is arranged eccentric to the central wheel 3, the spacing 78 differs between two adjacent pairs of grippers 1 along the circumference of the transfer conveyor 20.
(19) The rotational axis 16 of the carrier wheel 4 is advantageously arranged below the rotational axis 17 of the central wheel 4 and offset to the rotational axis 17, such that an imaginary plane 66 that extends through the two rotational axes 16, 17 also extends through a takeover region 27 in which the loose advertising material compilations 2 on the feed conveyor 21 are taken over by the respective gripper 1 of the transfer conveyor 20 (
(20) In general, the spacing between the grippers 1, relative to each other, is greatest in the region in which the pivoting arms 10 extend through the plane 66 above the horizontal plane 22. Accordingly, the spacing 78 is smallest in the region in which the pivoting arms 10 extends below the horizontal plane 22 through the plane 66. For the present invention, the axis of rotation 16 is offset to the side in addition to a vertical offset, relative to the rotational axis 17. The plane 66 is therefore angled slightly counter to the rotational direction of the transfer conveyor 20. The stacking device 44 is arranged along the circumference of the transfer conveyor 20, below the horizontal plane 22, and is designed to accommodate a stack 43 of advertising material compilations 2. The stacking device 44 comprises a fictional depositing plane 45 on which the advertising material compilations 2 are deposited. The depositing plane 45 is oriented parallel to the rotational axis 17 of the central wheel and horizontal or at an acute angle to the horizontal line. The stacking device 44 furthermore is provided with an end stop 46 on the side of the stack device 44 that faces the transfer conveyor 20, against which the advertising material compilations 2 released by the grippper 1 in the transfer area 28 are aligned with their folded edges 2c. It is advantageous in that case if the depositing plane is oriented in the direction of the end stop 46, at an acute angle to the horizontal line. The upper flat side of the top advertising material compilation 2 in the stack 43 thus fits from below against the depositing plane 45. So that the upper end of the stack 43 does not extend past the depositing plane 45, the stack 43 in the stacking device 44 is lowered in downward direction following the placement of each advertising material compilation 2 onto the stack 43. Also conceivable is that instead of a vertical stack 43, the advertising material compilations 2 form an overlapping flow, with the advertising material compilations 2 not completely overlapping, on a non-depicted conveying element of the stacking device 44 which is moving away from the transfer region 28.
(21) The central wheel 3 and the carrier wheel 4 are driven with the aid of a thereto connected joint drive 67, e.g. a servomotor (
(22) It is furthermore conceivable that the drive 67 is not connected directly to the first gear wheel 75, but to the central wheel 3, with one of the other gear wheels 76, 79, or with the carrier wheel 4. With the arrangement of the toothed gears 3, 4, 75, 76 and 79, shown in
(23) During the operation of the above-described apparatus, the advertising material compilations 2 are transferred by the feed conveyor 21 to the transfer conveyor 20, are transported by this conveyor to a stacking device 44 and are deposited and stacked thereon.
(24) In a first step, the advertising material compilations 2 are transported by the feed conveyor 21 with a first speed in a feeding plane 24, shown in
(25) In the following step, the advertising material compilations 2 are taken over in the takeover region 27 by the grippers 1 which are attached to the pivoting arms 10. As can be seen in
(26) Compared to thin advertising material compilations 2, very thick advertising material compilations 2 come much earlier in contact with the clamping jaws 18a, 18b during the takeover by the gripper 1 and are clamped in. So that the section of the advertising material compilation 2 that is located inside the gripper 1 has the length required for a secure transport and depositing on the stacking device 44 for thin as well as thick advertising material compilations 2, the upper opening and closing cam curve 41 can be embodied adjustable around the rotational axis 17 in or counter to the rotational direction of the transfer conveyor 20 or can be embodied replaceable.
(27) During a further step, the grippers 1 transport the advertising material compilations 2 along the circumference of the transfer conveyor 20 to the transfer region 28 in which the advertising material compilations 2 are deposited on a stacking device 44. Owing to the eccentric arrangement of the first rotational axis 17 of the central wheel 3 to which the inside end 13 of the pivoting arm 10 is attached so as to rotate, and the second rotational axis 16 of the carrier wheel 4 in which the pivoting arms 10 are positioned between the inside end 13 and the outside end 14, the spacing between two adjacent grippers 1 changes constantly during the operation. Owing to the changing spacing 78, the circumferential speed of the grippers is not constant even if the central wheel 3 and the carrier wheel 4 are driven with a constant speed and synchronously. If the spacing 78 between two adjacent grippers 1 is large, the circumferential speed of the grippers 1 is also high; if this spacing 78 is small, the circumferential speed of the grippers 1 is low. As shown in
(28) In a further step, the grippers 1 are opened in the transfer region 28 through the opening and closing cam curve 42, and the advertising material compilations 2 are transferred to the stacking device 44 and placed on top of the upper advertising material compilation 2 already on the stack 43. It is advantageous in that case if the stacked advertising material compilations 2 can be aligned on an end stop 46 of the stacking device 44. As seen from the side and shown in
(29) In a further step and following the transfer of the advertising material compilation 2 to the stacking device 44, the spacing 78 between two adjacent grippers 1 is increased until a renewed entry into the takeover region 27 and the grippers 1 are closed by means of the lower closing and opening cam curve 42. It is advantageous if, following the transfer of the advertising material compilations, the grippers 1 are swiveled relative to the pivoting arm 10 around the axis 50, counter to the circulating direction of the transfer conveyor 20 since the outside diameters of the transfer conveyor 20 can thus be kept at a minimum between the transfer region 28 and the takeover region 27. It is also conceivable that downstream of the transfer region 28 the grippers 1 in the opened state rotate around the axis 17 until they again take over an advertising material compilation 2. For this, the upper and lower opening and closing cam curves 41, 42 between the transfer region 28 and the takeover region 28 could be connected.
(30) It will be understood that the above description of the present invention is susceptible to various modifications, changes and adaptations, and that the same are intended to be comprehended within the meaning and range of equivalents of the appended claims.