Ice maker and method of controlling the same
09823006 ยท 2017-11-21
Assignee
Inventors
Cpc classification
F25C1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C1/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C2600/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C2700/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A23G9/00
HUMAN NECESSITIES
F25C1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The disclosure includes a water tray member receiving raw water for ice-making from a water tank, an ice making unit cooling the raw water received in the water tray member and forming ice, a heating unit heating the raw water received in the water tray member, and a control unit controlling an operation of the heating unit such that the raw water received in the water tray member is heated before the ice making unit cools the raw water in the water tray member. According to the ice maker, the temperature of the raw water received in an ice-making water tray is raised to a preset temperature at the initial stage of an ice making process, thereby preventing the formation of an opaque layer in the central portion of ice.
Claims
1. An ice maker comprising: a water tray member configured to receive raw water for ice-making from a water tank; an ice making unit configured to cool the raw water received in the water tray member and form ice; a heating unit configured to heat the raw water received in the water tray member; and a control unit configured to control the heating unit such that the raw water received in the water tray member is heated, wherein the control unit controls the ice making unit to start cooling the raw water received in the water tray member after the control unit controls the heating unit to terminate heating the raw water.
2. The ice maker of claim 1, wherein the heating unit includes a heater provided separately from the ice making unit and heats the raw water received in the water tray member.
3. The ice maker of claim 1, further comprising a movement generation unit configured to generate a movement of the raw water received in the water tray member.
4. The ice maker of claim 3, wherein the movement generation unit includes a wave generation plate immersed in the raw water in the water tray member and the wave generation plate is configured to swivel within a predetermined angular range.
5. The ice maker of claim 4, wherein the movement generation unit further includes: a permanent magnet installed at one side of the wave generation plate; and an electromagnet which periodically applies an attractive force or a repulsive force to the permanent magnet.
6. The ice maker of claim 5, wherein the permanent magnet is installed outside the water tray member and is fixed to a fixing member which swivels together with the wave generation plate.
7. The ice maker of claim 1, wherein the ice making unit includes an evaporator having an immersion pipe immersed in the raw water received in the water tray member, the ice making unit further configured to supply a low-temperature refrigerant to the evaporator so as to form ice around the immersion pipe, the heating unit further configured to supply a high-temperature refrigerant to the evaporator so as to heat the raw water received in the water tray member, and the control unit further configured to control the heating unit such that a temperature of the raw water received in the water tray member is raised by supplying the high-temperature refrigerant to the evaporator before ice is formed around the immersion pipe.
8. The ice maker of claim 7, wherein the heating unit includes a solenoid valve configured to supply a high temperature refrigerant to the evaporator.
9. The ice maker of claim 1, wherein the water tray member includes: an ice-making water tray configured to receive the raw water in which the immersion pipe is immersed during an ice making process; and an auxiliary water tray connected to the ice-making water tray configured to receive the raw water remaining in the ice-making water tray during an ice separating process.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(9) Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to accompanying drawings.
(10)
(11) An ice maker, according to an exemplary embodiment of the present invention, will now be described with reference to
(12) As shown in
(13) Referring to
(14) Like a typical ice water purifier, the ice maker 100, according to this embodiment, may include a purified water tank 110 storing purified water, having filtered through a filter (not shown), at room temperature, an ice storage unit 140 storing ice I generated by the ice making unit 300 (see
(15) Referring to
(16) As shown in
(17) The configuration of the water tray member 200 of the ice maker 100, according to this embodiment, will now be described in greater detail with reference to
(18) The water tray member 200 may include an ice-making water tray 210 and an auxiliary water tray 220. The ice-making water tray 210 receives raw water from a water tank such as the water cooler tank 130 or the purified water tank 110 such that ice is produced by the immersion type ice making unit 300 (see
(19) The ice-making water tray 210 has a receiving space of a predetermined size so as to receive raw water at the ice-making location thereof illustrated in
(20) A guide grill 230 may be installed at the upper portion of the auxiliary water tray 220. Referring to
(21) However, the water tray member 200 is not limited to the above-described configuration, provided that it includes the immersion pipe 121 and thus can produce ice. For example, the water tray member 200 may be configured as a single water tray that is rotated or translated between ice-making and ice-separating locations.
(22) Thereafter, the configuration of the immersion type ice making unit 300 will now be described with reference to
(23) As in a typical cooling device, the immersion type ice making unit 300 forms a cooling cycle.
(24) In detail, as shown in
(25) In this state, the immersion type ice making unit 300 is driven for a predetermined duration, such that ice with predetermined size is formed around the immersion pipe 121. Then, the driving of the compressor 311 and the like is terminated by the control unit (not shown), thereby completing the ice making process of the ice making unit 300.
(26) After the ice making process is completed, the water tray member 200 is rotated and placed at a location enabling the ice to be separated (hereinafter ice separating location) such that the ice, separated from the immersion pipes 121 of the evaporator 120, can be dropped into the ice storage unit 140 (see
(27)
(28) After the separation of ice is completed, the solenoid valve is shut down, and the water tray member 200 then returns to a location allowing for the ice-making (hereinafter, ice making location) as depicted in
(29) As described, above, the ice making unit 300 supplies a low-temperature refrigerant to the evaporator 120, and forms ice I around the immersion pipes 121. To separate the ice I from the immersion pipe 121, the ice making unit 300 supplies a high-temperature refrigerant (hot gas) to the immersion pipes 121 of the evaporator 120, or the ice separating heater heats the evaporator 120 or the immersion pipes 121.
(30) Hereinafter, the heating unit that heats raw water received in the water tray member 200, and the control unit (not shown) that controls the operation of the heating unit and/or the ice making unit 300 will now be described in detail.
(31) The control unit controls the operation of the heating unit such that raw water in the water tray member 200 is heated before the ice-making unit 300 cools the raw water received in the water tray member 200.
(32) That is, the related art ice maker is disadvantageous in that when raw water received in a water tray member is low in temperature, ice momentarily grows around immersion pipes at the initial stage of an ice making process, and air bubbles are introduced and trapped in the ice to thereby form an opaque layer. In order to prevent this from occurring, the control unit, according to this embodiment, raises the temperature of the raw water to a predetermined extent before the ice making process. Accordingly, the ice maker 100 is capable of preventing ice containing air bubbles therein from being grown around the immersion pipes 121 at the initial stage of the ice making process, and thus of preventing an opaque layer from being formed in the ice around the immersion pipes 121.
(33) Notably, as described above, the temperature of raw water is lowered (e.g., to a temperature of less than 5 C.) when raw water, remaining in the water tray member 200 after the termination of the ice making process, is repetitively re-used in subsequent ice making processes or when cold raw water is supplied from the water cooler tank 139. When this occurs, opaque ice may be rapidly formed around the immersion pipes 121. However, according to this embodiment, by raising the temperature of raw water, an opaque layer can be prevented from being formed at the center of ice.
(34) In order to raise the temperature of the raw water to a predetermined extent, the heating unit is used, and the control unit controls the operation of the heating unit such that the temperature of the raw water is raised before the ice making process.
(35) The heating unit may be, for example, provided integrally in the ice making unit 300, and include the solenoid valve 316 supplying a high temperature refrigerant generated by the compressor 311 to the evaporator 120 and the immersion pipes 121. The heating unit may use, for example, a configuration that supplies a high temperature refrigerant (hot gas) to the evaporator 120 for a predetermined duration (e.g., 30 seconds to 90 seconds) in order to raise the temperature of the ice-making raw temperature by a predetermined extent. When the ice making unit 300 and the heating unit are formed integrally as described above, the raw water can be heated with a simple structure.
(36) Alternatively, the heating unit may include a heater (not shown) provided separately from the ice making unit 300. The heater (not shown) may be, for example, an ice-separating heater that heats the immersion pipes 121 or the evaporator 120. In this case, the heated immersion pipes 121 are immersed in raw water received in the water tray member 200, so that the temperature of the raw water can be raised. Alternatively, the heating unit may be an immersion type heater that is immersed directly in raw water received in the water tray member 200 to thereby increase the temperature of the raw water.
(37) As described above, raw water in the water tray member 200 may be heated by immersing the immersion type heater or the immersion pipe 121 heated by the high-temperature refrigerant or the ice separating heater in the raw water raw water for ice-making. In this case, the raw water comes in direct contact with the heating unit and is thus heated, thereby enhancing heating efficiency.
(38) Notably, heating the water tray member 200 directly may be time-consuming and fail in sufficient heat transfer up to the center of the water tray member 200. Even if the heating is carried out, the raw water may have a lower temperature at a portion in which the immersion pipes 121 are immersed than at a portion adjacent to the inner surface of the water tray member 200, thereby failing to sufficiently heat the raw water. However, according to this embodiment, the heated immersion pipes 121 or the separate immersion type heater is immersed in raw water, so that the raw water can be increased in temperature quickly and sufficiently.
(39) The raw water heated by the heating unit needs to be raised to a set temperature or higher.
(40) For example, the set temperature may range from 6 C. to 25 C. A set temperature exceeding 25 C. increases a temperature difference from a room temperature, and thus requires much time and a large amount of heat. In contrast, when the set temperature is less than 6 C., there is no difference from not heating the raw water, considering the temperature of the water cooler tank (typically 4 C.).
(41) The set temperature may preferably range from 10 C. to 15 C. The set temperature of 10 C. or higher hardly forms ice rapidly around the immersion pipe 121, and thus air bubbles are not trapped in the center of the ice. In addition, the set temperature of 15 C. or lower may reduce the amount of heat required for both heating and ice formation, thereby increasing energy efficiency.
(42) As shown in
(43) The configuration of the movement generation unit 160 will now be described with reference to
(44) As shown in
(45) In detail, the movement generation unit 160 may include a wave generation plate 161 immersed in the raw water in the water tray member 200 (ice-making water tray 210) and swiveling within a predetermined angular range, a permanent magnet 164 installed at one side of the wave generation plate 161, and an electromagnet 166 periodically applying an attractive force or a repulsive force to the permanent magnet 164.
(46) Here, the elements of the movement generation unit 160 other than the wave generation plate 161 and a shaft member 162 serving as the swivel axis of the wave generation plate 161 are installed outside the water tray member 200. In detail, the permanent magnet 164 is mounted at the lower end of a fixing member 163 fixed to one side of the shaft member 162 so as to swivel together with the wave generation plate 161.
(47) As shown in
(48) However, the configuration of the movement generation unit 160, according to this embodiment, is not limited to that illustrated in
(49) As described above, since the movement generation unit 160 moves the raw water during the ice making process, air bubbles are prevented from being introduced and trapped in ice, so that wholly transparent (clear) ice can be produced.
(50) Hereinafter, a method of controlling an ice maker, according to an exemplary embodiment of the present invention, will now be described with reference to
(51) Referring to
(52) First, an ice making process is required when the amount of ice stored in the ice storage unit 140 is small or the temperature of cold water is high. In such a manner, it is determined whether the ice making process is required in operation S10. When the ice making process is required, raw water for ice-making (hereinafter raw water) is supplied to the water tray member 200 in operation S20. When the water tray member 200 includes the ice-making water tray 210 and the auxiliary water tray 220 as shown in
(53) Thereafter, a temperature raising operation is performed in operation S30. In the temperature raising operation S30, the temperature of the raw water received in the water tray member 200 is raised so as to prevent rapid ice formation around the immersion pipes 121 and thus allow for the production of clear ice.
(54) The temperature raising operation S30 may be performed simultaneously during or after the raw-water supplying operation S20. Notably, if the temperature raising operation S30 and the raw-water supplying operation S20 are performed at the same time, the remaining heat of the immersion pipes 121, heated by a high-temperature refrigerant or a separate ice-making heater in a previous ice separating operation, is usable as a part of heat source for heating raw water. Accordingly, energy consumption for heating can be reduced.
(55) In the temperature raising operation S30, as shown in
(56) In particular, when raw water in the water tray member 200 is heated by immersing the heated immersion pipe 121 or the separate immersion type heater in the raw water received in the watery tray member 200, the heating is conducted in direct contact between the heating unit and the raw water, thereby enhancing heating efficiency. Furthermore, a portion of the raw water in which the heated immersion pipe 121 or the immersion type heater is immersed can be heated quickly and sufficiently.
(57) As shown in
(58) In detail, as shown in
(59) At this time, the raw water, heated by the heating unit such as the separate immersion type heater or the immersion pipe 121 heated by a high-temperature refrigerant or an ice separating heater, needs to be heated to a predetermined set temperature or higher.
(60) For example, the set temperature may range from 6 C. to 25 C. Here, the set temperature exceeding 25 C. may require a long heating time and a large amount of heat due to a large difference from room temperature. In contrast, when the set temperature is less than 6 C., there is no difference from not heating the raw water, considering the temperature of the water cooler tank (typically 4 C.).
(61) The set temperature may preferably range from 10 C. to 15 C. The set temperature of 10 C. or higher hardly forms ice rapidly around the immersion pipe 121, and thus prevents air bubbles from being trapped in the central portion of ice. In contrast, the set temperature of 15 C. or less may maintain the balance of the amount of heat consumed for heating and ice formation, thereby enhancing energy efficiency.
(62) Subsequently, as shown in
(63) The ice making operation S40 may include moving the raw water in the water tray member 200 so as not to cause air bubbles contained in the raw water to be trapped in ice and render the ice opaque. This raw-water moving operation may be conducted by using the movement generation unit 160 as shown in
(64) As described above, the movement generation unit 160 may be operated by swiveling the wave generation plate 161 (see
(65) However, this movement generation unit 160 is not limited to the construction including the wave generation plate 161. The movement generation unit 160 may perform its function by rotating the water tray member 200 about a water-tray rotary shaft 211 within a small angular range, or by vibrating the raw water in the water tray member 200.
(66) As described above, the temperature of the raw water is raised at the initial stage of ice making process and thus air bubbles are prevented from being trapped in ice. This allows for the production of clear ice.
(67) Subsequently, when ice is formed into a predetermined size, the ice making process is completed in operation S45, and an ice separation process is performed in operation S50.
(68) In detail, when the ice making process (i.e., ice producing operation) is completed, as shown in
(69) When the water tray member 200 is rotated further as shown in
(70)
(71) Thereafter, the water tray member 200 returns to the ice making location illustrated in
(72) The temperature raising operation S30 and the ice making operation S40 may be performed at room temperature in order to prevent ice from being formed rapidly around the immersion pipes 121.
(73) While the present invention has been shown and described in connection with the exemplary embodiments, it will be apparent to those skilled in the art that modifications and variations can be made without departing from the spirit and scope of the invention as defined by the appended claims.