Rotary machine
09822642 ยท 2017-11-21
Assignee
Inventors
- William Anderson (Warrenton, VA, US)
- Trent Lukaczyk (Warrenton, VA, US)
- William Lukaczyk (Warrenton, VA, US)
- Riccardo Meldolesi (West Sussex, GB)
- Clive B. Lacy (West Sussex, GB)
Cpc classification
F01C1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B53/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B53/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04C2/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/0809
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B55/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01C1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B53/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B55/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The disclosure provides rotary machines that include, in one embodiment, a rotatable shaft defining a central axis A, the shaft having a first end and a second end. The shaft can have an elongate first island disposed thereon. The first island can have a body with a volume generally defined between front and rear surfaces that are spaced apart. The front and rear surfaces can lie in a plane parallel to a radial axis R. The perimeters of the front and rear surfaces can define a curved perimeter surface therebetween. The disclosure further provides embodiments having stationary islands and casings that rotate about the island.
Claims
1. A rotary machine, comprising: a) a rotatable casing defining a central axis (A), the casing defining a cavity therein; b) a stationary first island disposed in the cavity of the rotatable casing, the stationary first island having a body with a volume generally defined between front and rear surfaces that are spaced apart, the front and rear surfaces lying in a plane parallel to a radial axis (R), the front and rear surfaces having a rounded, non-circular shape, wherein respective perimeters of the front and rear surfaces define a curved perimeter surface therebetween, the stationary first island defining a first set of fluid passages therethrough for passing a working fluid therethrough, a second set of fluid passages for passing a coolant therethrough, and a third set of fluid passages therethrough for passing a lubricant therethrough; c) a stationary front side plate disposed adjacent to the front surface of the stationary first island; d) a stationary rear side plate disposed adjacent to the rear surface of the stationary first island, the stationary rear side plate defining a plurality of ports passing therethrough in fluid communication with the first and second sets of fluid passages; and e) a first contour assembly disposed between the front side plate and the rear side plate, the first contour assembly being attached to the casing proximate an outer region thereof, the first contour assembly being defined by a pair of opposed outwardly facing arcuately shaped front and rear surfaces that are connected by a concave inwardly facing surface, the concave inwardly facing surface of the contour assembly facing the curved perimeter surface of the stationary first island, the concave inwardly facing surface and the curved perimeter surface of the stationary first island and the front side plate and rear side plate cooperating to form a working volume, the casing and first contour assembly being configured to rotate about the axis (A) with respect to the stationary first island.
2. The rotary machine of claim 1, further comprising a central crankshaft having a central axis coincident with the axis (A), the central crankshaft being attached to a front plate of the casing.
3. The rotary machine of claim 1, further comprising a power take off mechanism attached to an outer periphery of the casing.
4. The rotary machine of claim 3, wherein the power take off mechanism includes a plurality of permanent magnets attached to the outer periphery of the casing, and further wherein the rotary machine is disposed within a bore of a stator of an electric generator, wherein rotational energy of the casing is converted into electrical power when the casing rotates with respect to the stator.
5. The rotary machine of claim 3, wherein the power take off mechanism includes a plurality of vanes extending outwardly from the outer periphery of the casing, and further wherein at least one of the front side plate, stationary first island and the back side plate of the rotary machine are configurable to be attached to an airframe of an aircraft, wherein rotational energy of the casing is converted into thrust generated by the plurality of vanes when the casing rotates with respect to the stator.
6. The rotary machine of claim 5, wherein the plurality of vanes are propeller blades.
7. The rotary machine of claim 5, wherein the plurality of vanes are turbine blades.
8. The rotary machine of claim 5, wherein the plurality of vanes are impeller blades.
9. The rotary machine of claim 1, further comprising a power take off mechanism including a plurality of vanes extending outwardly from a ring structure attached to a main shaft, wherein the rotary machine is configurable to be attached to an airframe of an aircraft, wherein rotational energy of the vanes is converted into thrust generated by the plurality of vanes when the main shaft rotates.
10. The rotary machine of claim 9, wherein the plurality of vanes are propeller blades.
11. The rotary machine of claim 9, wherein the plurality of vanes are turbine blades.
12. The rotary machine of claim 9, wherein the plurality of vanes are impeller blades.
13. A rotary machine, comprising: a) a rotatable casing defining a central axis (A), the casing defining a cavity therein; b) a stationary first island disposed in the cavity of the rotatable casing, the stationary first island having a body with a volume generally defined between front and rear surfaces that are spaced apart, the front and rear surfaces lying in a plane parallel to a radial axis (R), the front and rear surfaces having a rounded, non-circular shape, wherein respective perimeters of the front and rear surfaces define a curved perimeter surface therebetween, the stationary first island defining a first set of fluid passages therethrough for passing a working fluid therethrough, and a second set of fluid passages for passing a coolant therethrough; c) a stationary front side plate disposed adjacent to the front surface of the stationary first island; d) a stationary rear side plate disposed adjacent to the rear surface of the stationary first island, the stationary rear side plate defining a plurality of ports passing therethrough in fluid communication with the first and second sets of fluid passages; e) a first contour assembly disposed between the front side plate and the rear side plate, the first contour assembly being attached to the casing proximate an outer region thereof, the first contour assembly being defined by a pair of opposed outwardly facing arcuately shaped front and rear surfaces that are connected by a concave inwardly facing surface, the concave inwardly facing surface of the contour assembly facing the curved perimeter surface of the stationary first island, the concave inwardly facing surface and the curved perimeter surface of the stationary first island and the front side plate and rear side plate cooperating to form a working volume, the casing and first contour assembly being configured to rotate about the axis (A) with respect to the stationary first island; and f) a power take off mechanism attached to an outer periphery of the casing, wherein the power take off mechanism includes a plurality of vanes extending outwardly from the outer periphery of the casing, and further wherein at least one of the front side plate, stationary first island and the back side plate of the rotary machine are configurable to be attached to an airframe of an aircraft, and wherein rotational energy of the casing is converted into thrust generated by the plurality of vanes when the casing rotates with respect to the stator.
14. The rotary machine of claim 13, wherein the plurality of vanes are propeller blades.
15. The rotary machine of claim 13, wherein the plurality of vanes are turbine blades.
16. The rotary machine of claim 13, wherein the plurality of vanes are impeller blades.
17. The rotary machine of claim 13, further comprising a central crankshaft having a central axis coincident with the axis (A), the central crankshaft being attached to a front plate of the casing.
18. A rotary machine, comprising: a) a rotatable shaft defining a central axis (A}, the rotatable shaft having a first end and a second end, the rotatable shaft having a stationary first island disposed thereon, the stationary first island having a body with a volume generally defined between front and rear surfaces that are spaced apart along the rotatable shaft, the front and rear surfaces lying in a plane parallel to a radial axis (R}, the front and rear surfaces having a rounded, non-circular shape, wherein respective perimeters of the front and rear surfaces define a curved perimeter surface therebetween, the stationary first island defining a plurality of valve cavities therein for receiving rotatable valves; b) a front side plate disposed adjacent to the front surface of the stationary first island; c) a rear side plate disposed adjacent to the rear surface of the stationary first island; d) a first contour assembly disposed between the front side plate and the rear side plate, the first contour assembly being defined by a pair of opposed outwardly facing arcuately shaped front and rear surfaces that are connected by a concave inwardly facing surface, the concave inwardly facing surface of the contour assembly facing the curved perimeter surface of the stationary first island, the concave inwardly facing surface and the curved perimeter surface of the stationary island and the front side plate and rear side plate cooperating to form a working volume, the rotatable shaft and stationary first island being configured to rotate with respect to the first contour assembly; and e) a plurality of rotatable valves disposed in the valve cavities defined in the stationary first island, the rotatable valves being configured to rotate within the valve cavities when the stationary first island rotates with respect to the first contour assembly about the central axis; and f) a power take off mechanism including a plurality of vanes extending outwardly from a ring structure attached to the rotatable shaft, wherein the rotary machine is configurable to be attached to an airframe of an aircraft, wherein rotational energy of the vanes is converted into thrust generated by the plurality of vanes when the rotatable shaft rotates.
19. The rotary machine of claim 18, wherein the plurality of vanes are propeller blades.
20. The rotary machine of claim 18, wherein the plurality of vanes are turbine blades.
21. The rotary machine of claim 18, further comprising a central crankshaft having a central axis coincident with the axis (A), the central crankshaft being attached to a front plate of the casing.
22. The rotary machine of claim 18, wherein the plurality of vanes are impeller blades.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Accompanying the description are plural images illustrating the disclosed embodiments, which represent non-limiting, examples and in which:
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DETAILED DESCRIPTION OF THE DISCLOSED EMBODIMENTS
(24) Referring to
(25) The rotating shaft 1 is affixed to, or has integrated in it, a cylindrical-like shaped structure 4 or island. The non-round shape surface, is devised through proprietary computer simulation techniques. As illustrated in
(26) A concave-shaped part(s) or contour assembly 8a,b,c is inserted between plates 6a and 6b such that the concave opening is facing the island 4 forming a working volume there between. There can be a single contour 8a or a multitude shown by 8b and 8c. Outer housing 5 has at least one or up to N appendi, which point inward. This example shows a quantity of 3. The contours 8a,b,c are connected to outer housing 5, with Wrist pins 7, which, as illustrated, are disposed in a double shear mode that enables high rigidity in the structure but allows the contours to pivot by use of frictionless bearings, plain bearings or oil film bearings.
(27) Mounted in each contours 8a,b,c, and pivoting with them, are spark plugs 9. To provide electrical connection to moving spark plugs 9 are rotary electrical insulating couplings 10a,b,c. Said couplings transfer the electrical circuit from a wire and insulator mounted on the moving contour to a fixed point outside of the engine case to which appropriate high voltage electrical source is attached.
(28) Integrated inside shaft 1 and island 4 are cooling fluid channels. The coolant is transferred from external plumbing/conduits to the rotating shaft and island via rotary seal coupling 12. This coupling is shown as a single unit containing both inlet and outlet however it could be designed as two units on the same or opposite ends of shaft 1.
(29) Also integrated inside shaft 1 is an inlet air and/or fuel passageway to bring combustion air/fuel into the working volume. Inlet air/fuel is transferred to rotating shaft from a fixed manifold, carburetor or throttle body via intake manifold ii. Shown is a co-axial flow intake manifold.
(30) Also integrated inside shaft 1 and island 4 is an exhaust fume passageway to direct spent gases out of the working volume. Exhaust is expelled co-axially out the opposite end of the shaft from the intake or it can be expelled radially by use of a rotary coupling device shown as item 12 in
(31) Included within island 4 are from 1 to 4 or more valves which control the flow of intake and/or exhaust gasses to and from the working volume.
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(39) Valves can be used to control the flow of gases into and out of the working volume.
(40) The valves rotate in timed sequence the position of the island-side plate rotating core.
(41) The gear ratio between the fixed driver gear 76, and the valve shaft driven gear 74a or 74b is 1.5 to accommodate 3 combustion events per revolution. Each valve is open 2 times per valve shaft revolution. The idler gear 75a or 75b is free to rotate on its shaft and its ratio to the others need not be specified.
(42) In order to cool the parts exposed to combustion and exhaust, liquid cooling passageways are designed into the shaft 1 and island 4.
(43) In order to transfer exhaust and cooling fluids, a rotary coupler 12, is used as shown in
(44) Fluid coolant is brought in under pressure to port 83 on coupler 12. It is prevented from going down the shaft by rotary seals 88 (2). Then it enters into axial holes 8i. Fluid travels axially and into the island passageway figure ii, 80. After picking up heat in passageway 8o, the hot coolant comes out through axial holes 82 and turns radially out into hole 84. Shaft seals 86 and 88 keep the fluid from leaking down the rotating shaft.
(45) Radially drilled hole 85 is used to bring the exhaust gas from the center of the shaft 1 to the surface of the shaft. High temperature rotary seals 86 (2) are used to keep the hot gases from leaking out along the shaft. An exhaust pipe is then attached to the stationary port 87 located on the coupler 12.
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(47) Referring to
(48) The stationary front 204a and rear 204b case end plates are affixed to, or are integrated with, a cylindrical-like shaped structure 205 or Island. The non-round shape surface, 205a can be designed to provide a substantially uniform spacing between the surface and the contour assemblies.
(49) As illustrated in
(50) A concave-shaped part or contour assembly 207 is inserted between plates 204a and 206b such that the concave opening is facing the island 205 forming a working volume 210 (
(51) Carousel 200 has at least one and up to N bosses or appendages 212a, which point inward. This example shows a quantity of 3 (212a, 212b and 212C of
(52) The parts in
(53) The contour assembly 207 as shown in
(54) The main body 220 of contour assembly 207 is narrower than the thickness of the island 205. Main body 220 can be made, for example, from aluminum or other lightweight materials as well as cast iron or forged steel. A gap, which is sealed, is located between the main body 220 of the contour assembly 207 (
(55) To prevent gases from leaking out the apex points (
(56) Preloading springs 223a, 223b (
(57) To support the engine, a base or mount 206 (
(58) When used as an internal combustion engine, a carburetor or fuel injector and throttle plate, not shown, creates the appropriate air & fuel mixture and is plumbed to pipe 252. Pipe 252 leads to a cross drilled passageway 256 in the island 205 of
(59) After usable combustion work is spent, the elongated exhaust port 258 of
(60) If three contour assemblies 207, 208 and 209 are used as shown in
(61) As the combustion of fuel creates significant heat, liquid cooling passageways 260, 261 and 262 are incorporated into the island 205 shown on
(62) To allow for lubrication of friction surfaces within the engine, pressurized oil is pumped into pipe fitting 254a and then released inside the carousel case 200 at strategic places. A pickup device is then used to scoop up excess oil and pipe it out fitting 254b.
(63) A possible configuration of an illustrative embodiment is shown in
(64) Another possible configuration of the illustrative embodiment is shown in FIGS. Zia & b, as a propeller drive engine for an aircraft. In this embodiment, the outer surface of the engine 200 is populated with a multiplicity of propeller blades 401. This example shows 6, but the number could be between 2 and n. These propeller blade sections spin at a high rate of speed about the axis A of rotation. The fixed surface of side plate 204b is then attached to the aircraft fuselage engine bulkhead. The rotating assembly consisting of engine and propellers can then be covered with an aerodynamically suitable covering/nacelle. Rotation of the engine and movement of the propeller blades creates thrust to propel the aircraft in the desired direction. As will be appreciated, the back side plate of the engine attached to the stationary island containing the fluid connections can be affixed to the airframe, and the casing and propeller blades can rotate around the island.
(65) In a further embodiment, as illustrated in
(66) Although the present disclosure herein has been described with reference to particular preferred embodiments thereof, it is to be understood that these embodiments are merely illustrative of the principles and applications of the disclosure. Therefore, modifications may be made to these embodiments and other arrangements may be devised without departing from the spirit and scope of the disclosure.