Tractor having dual hydrostatic drive with single hand control and attachment adapter for powered attachments
11479296 · 2022-10-25
Inventors
Cpc classification
B60K31/00
PERFORMING OPERATIONS; TRANSPORTING
B62D11/04
PERFORMING OPERATIONS; TRANSPORTING
B60Y2200/225
PERFORMING OPERATIONS; TRANSPORTING
B62D11/12
PERFORMING OPERATIONS; TRANSPORTING
F16H61/437
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60K31/00
PERFORMING OPERATIONS; TRANSPORTING
B62D11/00
PERFORMING OPERATIONS; TRANSPORTING
B62D11/04
PERFORMING OPERATIONS; TRANSPORTING
B60K17/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A tractor has a base for supporting a motive power source, left and right driven wheels, and left and right transmissions for the respective left and right wheels; a handle structure coupled to the base for grasping by an operator from behind the tractor; a drive system for driving each of the left and right transmissions with motive power from the motive power source; wherein the left and right transmissions are hydrostatic transmissions, further having a speed regulator control lever on each transmission that allows seamless control of the transmission from reverse speed through neutral into forward speed; and a transmission control coupled to each speed regulator control lever; further wherein there is a longitudinally disposed space between the left and right transmissions, and a power take off shaft is disposed in the space extending anteriorly and driven by the motive power source for powering a powered attachment arranged to be attached at the anterior of the tractor, further including a shaft extension of said power take off shaft extending posteriorly for driving a rear power take off for powering a rear mounted powered attachment.
Claims
1. A tractor comprising: a base for supporting a motive power source; left and right driven wheels; left and right transmissions for the respective left and right wheels, each transmission controlling speed and direction of motion of the respective left or right wheel; a regulator lever connected to the left transmission to enable varying the speed of the left wheel and the direction of motion of the left wheel from a forward direction to a reverse direction and from the reverse direction to the forward direction; another regulator lever connected to the right transmission to enable varying speed of the right wheel and direction of motion of the right wheel from the forward direction to the reverse direction and from the reverse direction to the forward direction; a handle structure coupled to the base for grasping by an operator from behind the tractor; a drive system for driving each of the left and right transmissions with motive power from the motive power source; and a single lever hand control mechanically connected to the regulator lever and the another regulator lever to control the speed of the left wheel and the right wheel, and the direction of motion of the left wheel and the right wheel, together for operation by a single hand of the operator to control both left and right transmissions seamlessly each between reverse speed through neutral and forward speed.
2. The tractor of claim 1, further wherein there is a longitudinally disposed space between the left and right transmissions, further comprising a power take off shaft disposed in the space extending anteriorly and driven by the motive power source for powering a powered attachment arranged to be attached at the anterior of the tractor.
3. The tractor of claim 2, further comprising a power take off adapter disposed at an anterior location on said tractor having a power coupling driven by said power take off shaft, said adapter allowing the operator to connect and disconnect a powered attachment by manipulating handles of the handle structure of the tractor from an operator's position.
4. The tractor of claim 3, wherein: said power coupling is attached to the power take off shaft; said power take off adapter comprises a front mounted adapter plate; said power coupling extending out of an opening in said front mounted adapter plate; said power coupling being adapted to engage a mating coupling on a receiver plate of a powered attachment; further comprising an alignment structure on the adapter plate for causing said power coupling to align with the mating coupling of the powered attachment; said alignment structure being arranged to allow the weight of the tractor to be used to cause the power coupling and mating coupling to align and engage; further comprising a locking structure for locking said engaged power coupling and mating coupling together.
5. The tractor of claim 4, wherein said alignment structure comprises a set of rails facing anteriorly inclined toward each other on said adapter plate that engage with rails on the receiver plate for forcing said power coupling and mating coupling into alignment through manipulation of said tractor.
6. The tractor of claim 5, wherein the inclined rails have top edges inclined rearwardly forming a hook for engaging a horizontal top pin of the receiver plate and having bottom edges that are rounded to allow a horizontal bottom pin of the receiver plate to slide beneath the bottom edges; further wherein the power coupling is slidable on a spline on the power take off shaft and spring loaded so as to be biased to engage the mating coupling.
7. The tractor of claim 6, wherein the locking structure comprises a hook that is movable forward and aft and vertically by the operator, thereby to allow the hook to be moved over the bottom horizontal pin of the receiver plate by the vertical motion of the hook and the receiver plate to be drawn against the adapter plate by the aft motion of the hook.
8. The tractor of claim 7, further comprising an operator control on the handle structure for controlling the forward and aft motion and vertical motion of the hook.
9. The tractor of claim 1, further comprising a power take off clutch coupled to an output shaft of said motive power source, said clutch being selectively engageable by a user to power said output shaft.
10. The tractor of claim 9, further comprising a belt drive coupling said clutch to a driven pulley provided on said power take off shaft.
11. The tractor of claim 10, further wherein said base comprises a power deck for the motive power source and an adapter housing for mounting said transmissions, said adapter housing being releasably coupled to said power deck to provide access to said belt drive.
12. The tractor of claim 11, wherein said adapter housing is pivotable away from the power deck to expose the belt drive.
13. The tractor of claim 9, further comprising a second belt drive for coupling the motive power source through said clutch to drive pulleys for hydraulic pumps of each of said transmissions.
14. The tractor of claim 9, further comprising a spring loaded switch on said single lever hand control connected into an electrical circuit requiring operator presence in order to engage the power take off clutch.
15. The tractor of claim 14, wherein said switch is connected into the circuit that prevents the motive power source from being started if the power take off clutch is engaged.
16. The tractor of claim 10, further comprising a shaft coupled to said driven pulley extending posteriorly for driving a rear power take off for powering a rear mounted powered attachment.
17. The tractor of claim 1, wherein the tractor is a walk-behind tractor.
18. The tractor of claim 12, further comprising a power take off adapter disposed at an anterior location on said tractor having a power coupling driven by said power take off shaft, said adapter allowing the operator to connect and disconnect a powered attachment by manipulating handles of the handle structure of the tractor from an operator's position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described in greater detail in the following detailed description with reference to the drawings in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
(30) With reference now to the drawings,
(31) Mounted to the power deck 10 of the tractor is the front attachment adapter housing 55 (
(32) As shown in
(33) Although the illustrated embodiment shows a tractor having an internal combustion engine and dual hydrostatic transmissions, a different power source could be employed, for example, an electric motor driven by batteries. Further, the hydrostatic transmissions could be replaced by dual electric motors and an all-electric drive system could be employed, with the same effect as dual hydrostatic transmissions. Further, a hybrid internal combustion engine/electric motor drive system could be used, for example, an internal combustion engine (ICE) driving a generator powering the electric motors with electrical control. Such a hybrid system could be designed with or without electrical storage batteries, but would have the same functionality as the embodiment described herein.
(34) Turning again to
(35) Also provided on the handle structure 90 is an engage and release operating mechanism 120, shown in the released state, for the front power take off adapter which enables single operator connection and disconnection of powered attachments. This will be described in greater detail in connection with
(36) A hydraulic reservoir 130 is provided for hydraulic fluid which is used in the dual hydrostatic transmissions 50. As well known, a hydrostatic transmission comprises a pump driven by the motive power source that pumps hydraulic fluid to a hydraulic motor which drives the driven component, in this case, a drive wheel. The hydrostatic transmission enables the corresponding wheel to be driven seamlessly between reverse, neutral and forward operating modes. Since each of the transmissions for left and right can be controlled independently, the dual hydrostatic transmission drive employed in the present invention allows turns to be made by driving one wheel faster than the other or with one wheel in neutral and furthermore, allows a zero radius turn by controlling one transmission in reverse and the other forward.
(37) According to the invention, as shown by the dashed inset circle in
(38) Although the invention contemplates that the single hand control mechanism 150 is provided as an additional control mechanism to the hand controls 201, it may be provided as the only control mechanism for the tractor, and the left and right hand controls 201 can be eliminated.
(39) The single hand control mechanism is shown at 150 operated by lever 600 (
(40) As will be explained below, the controls of the preferred embodiment of the present invention allow the operator to use either the dual hand controls 201 or the single lever control 600. If the single lever control 600 is being used, it can be set to a prescribed course via a cruise control feature, preferably of the friction type. The dual hand controls can then be used to override the single lever control, in which case, when the dual hand controls are released, the tractor returns to the prescribed course set by the single lever control. If the single lever control is in neutral, return is, of course, to neutral.
(41) The tractor preferably includes an electric power source, i.e., a battery 151, for powering an electric starter for the internal combustion engine and for other accessory controls, e.g., an electrically controlled PTO clutch.
(42) Turning to
(43) As previously described, the preferred embodiment of the tractor according to the present invention provides a dual control mechanism for operating the tractor. The tractor includes left and right conventional hand controls that allow two handed control of the tractor. Furthermore, the present invention provides a joystick single lever control that allows complete control of the tractor movement via one hand.
(44) In particular, each of the left and right handles 100 include a primary finger control 200 that is pulled upwardly for reverse movement, that is, for driving the respective wheel 40 in a reverse direction. The controls further comprise a secondary thumb operated control 210 which is pushed downwardly to achieve forward movement. In particular, the thumb control 210 is mounted on a pivot 212. A control rod attachment pivot 215 is provided to which a control rod 220 is attached by a ball joint rod end 222. The pivot 215 is mounted to a shaft 224 that is affixed to control lever 200 at fixation point 225. A bearing surface is provided on the shaft 224. The bearing surface is disposed between the fixation point 225 on the primary control lever 200 and the control rod end that is fitted with the ball joint rod end 222 at pivot 215. The bearing surface rides on a flat under-side portion of the secondary control lever 210. As the secondary control lever 210 is urged against the bearing surface, the control rod 220 is moved downwardly, thus causing the tractor drive wheel 40 to move in the forward direction.
(45) Control rods 220A and 220B for the left and right transmissions respectively are each coupled to control levers 230A and 230B, respectively, mounted on a split shaft 240A, 240B, near the bottom of the tractor at the rear lower portion of the power deck 10. The split shaft comprises left and right portions 240A and 240B which are independent and separated at the center line of the tractor. In particular, the levers 230A and 230B freely rotate on their corresponding split shafts 240A and 240B. Each lever 230A, 230B controls a linkage that is directed anteriorly and which will be described in greater detail in connection with
(46) The single hand joystick mechanism 150, which will be described in greater detail in connection with
(47) A spring loaded presence control 280 is preferably provided on each handle 100 for operator safety. The control 280 operates a respective electrical switch (not shown) to indicate operator presence when depressed. A presence control switch is also provided on the single lever hand control 150. The spring loaded presence controls 280 and on the single lever control 150 will ground or otherwise disable the ignition of the engine when the operator's hands are removed from all of the control levers (at least one control must remain in the operator's hand for the engine not to be shut off).
(48) For safety, a parking lever (not shown) preferably must be set to start the engine. At least one presence control must be depressed to keep the engine running when the parking brake is disengaged. The engine is also preferably arranged so that it will not start with the PTO engaged. Thus, the engine can be started only if the parking brake is on and the PTO is disengaged.
(49) As described, single hand control 150 likewise contains a presence/deadman switch that requires the control to be pressed downwardly to ensure that an operator is present. Should the operator not be present to hold down the control 150 (assuming neither of the controls 280 are depressed), the engine will be stopped. The control 150 can be operated with a single hand, leaving the other hand free to perform other task related to the tractor, for example, manipulation of a snow thrower chute or some other function.
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(53) The output shaft of the engine 20 is coupled to a power take off clutch 300 which may be of any convenient design including spring actuated mechanical, electromagnetic, etc., as known to those of skill in the art. The present invention preferably utilizes a spring loaded mechanical clutch driven by a control linkage, not shown. In a preferred embodiment, a vacuum operated servo mechanism is utilized powered by an electrically driven vacuum pump. The vacuum pump is energized to provide a vacuum which operates a diaphragm to operate the clutch linkage to engage the clutch. Coupled to the output side of the clutch is a first pulley 310 to which a belt 320 is affixed which drives a power takeoff pulley 70 which preferably has a diameter three times that of the pulley 310 on the clutch to provide a 3-1 speed reduction. A spring loaded idler pulley 325 of conventional design is provided to ensure adequate tension on the belt 320. Further affixed to the clutch output is a further drive pulley 330 which drives a belt 340 to operate the drive pulleys 350 for the hydraulic pumps of each of the left and right hydrostatic transmissions 50. Tension on belt 340 is provided by an idler/tension pulley 360 of conventional design. The details of the connection of the pulleys 350 to the hydrostatic transmissions 50 are not shown in
(54) According to the invention, a rear PTO can also be provided driven by pulley 70 through a shaft stub off pulley 70 and extending rearwardly.
(55) The rear PTO is provided by a splined shaft stub 380 of shaft 60 on which driven pulley 70 is mounted. It is accessible through an opening 71 provided in the rear of the front adapter housing 55 (see
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(59) Turning now to
(60) Hydrostatic transmission 50 includes a speed control regulator lever 400 which is operated to rotate a shaft 410 of the transmission to control motor speed and direction. When the lever is rotated in the direction indicated by arrow A, that is downwardly, drive axle 80 moves in the direction shown by arrow C, that is, forwardly. The greater the rotation of the lever A, the greater the forward speed. Conversely, when the lever is moved in the direction shown by arrow B, the driven axle 80 is driven in reverse. Lever 400 is directly pivotally coupled to a control rod 420 via a pivot point 430. Rod 420 is operated by the hand control 201 for the right side.
(61) Turning to
(62) This arrangement allows the flanged pulley 470 to ride on the V shaped track or cam surface 475. If the transmission is being controlled in the forward direction, that is, so that lever 400 moves counterclockwise or downwardly, the pulley 470 accordingly moves downwardly on the track 475A against the loading of the spring 485. Thus, as the pulley 470 moves downwardly on the track 475A, the spring loaded bracket 480 moves away from the control lever 400.
(63) When the corresponding wheel 40 is being moved in the reverse direction, the pulley 470 will move upwardly on the track 475B against the bias of the spring 485. See
(64) As will be explained below, this arrangement allows the left and right controls 201 to be used concurrently with (or alternatively to) the single lever control mechanism 150.
(65) The vertical position of the V shaped bracket 480 is determined by the position of the single lever hand control 150 as will be explained below. That position corresponds to a neutral position when the V shaped bracket 480 is at a mid point of its upward and downward travel. In this case, when the single-lever hand control 150 is in the neutral position, the roller pulley 470 rides up and down the track 475A, 475B depending upon operation of the hand controls 201. Should the single-lever hand control 150 be set to a prescribed course, for example, going forward at half speed, the position of the V shaped bracket 480 will be vertically lower and if the hand controls 201 are not used, the pulley 470, disposed at the center of the V shaped bracket, will represent the prescribed course set by the hand control 150. When the single lever hand control 150 is returned to the neutral position, the transmission speed regulator lever 400 will likewise be returned to the neutral position.
(66) The linkage for the single lever control 150 is shown in
(67) Turning to
(68) The single lever control mechanism 150 preferably and optionally operates a friction mechanism to hold the lever 600 in a prescribed position. Thus, the vertical position of the V shaped bracket 480 determines the motion of the corresponding transmission in the forward or reverse direction. That is, when the V shaped bracket is moved downwardly, the transmission is engaged so that the wheel moves in forward rotation and when the V shaped bracket 480 is moved upwardly, by a corresponding reverse movement of the lever 600, the transmission is placed in a reverse drive. The position of the V shaped bracket thus determines a prescribed course for the hand controls. When the V shaped bracket is centered, this is a neutral position, corresponding to the neutral position of the hand controls. However, when the V shaped bracket is displaced from the center position, a prescribed course (speed and direction) is determined. Because both transmissions are controlled, a prescribed course is thus set. Should the operator set a prescribed course via the single lever hand control mechanism 150, and thereafter use the hand controls 201, the further operation by the hand controls will override the single lever control 150. In such case, pulley 470 rides up and down the track 475, depending on operation of the hand controls 201. However, upon discontinuing use of the hand controls, the tractor will be returned to the prescribed course determined by the setting of brackets 480 as determined by the setting of control 150.
(69) As should be apparent from a review of
(70) A cruise control mechanism subassembly 1000 shown in
(71) The slotted holes 1006 in the movable plate 1002 are configured to provide only forward motion of the control lever 150. In this way, reverse is locked out when the cruise control is selected. This prevents the operator from using reverse with the cruise control deployed to ensure operator safety when the machine is used in the reverse direction.
(72) The dual plate subassembly 1000 is spring biased by a torsion spring 1015 on the pivot bolt 1003 to engage an extending pin 261 on the lever 260. See
(73) When the select lever 800 is operated to select the cruise control (lever 600 in neutral), spring 1015 causes the subassembly 1000 to move downwardly, so that the notch 1020 engages the pin 261 to engage the cruise control. When the cruise control is not selected by the control 800, the cable 1022 moves the subassembly 1000 away from the pin 261 against the bias provided by spring 1015. In this way, the tractor will not follow a prescribed course and the single hand lever control 600 will return to the neutral position when released.
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(75) Upstanding bracket 620 is mounted to the U shaped control bracket 630 to which is mounted on its underside a spherical ball flange bearing 680. The flange of the bearing is mounted to the U shaped bracket by suitable bolts 690. A spherical ball 700 is free to rotate in the flange 680. Attached to the ball 700 is a shaft 710 which is affixed to a further bracket 720. Bracket 720 is in turn affixed to the center panel of the handle structure 90 of the tractor. Shaft 710 is affixed to bracket 720 by a suitable shoulder nut connection 730 so that it is fixed to the bracket 720. In this way, the U shaped bracket 630 can rock fore and aft and left and right thereby controlling the control rods 250A and 250B.
(76) Accordingly, when the control lever 600 is moved in the forward direction, the rods 250A and 250B are pushed downwardly with the operation as described in connection with
(77) When the control lever 600 is moved to the right, corresponding to the movement in the direction “L” in
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(81) The operator then operates the mechanism 120 (
(82) When the operator desires to lock the receiver plate 171 to the adapter plate 169, the operator releases the trigger lever 903 to drop the hook 190 down in front of the pin 188. Then, lever 900 is raised in the direction opposite arrow 901 (i.e., counterclockwise) to draw the hook rearwardly to lock the receiver plate 171 to attachment adapter plate 169 and cause coupling 172 and 174 to couple. The PTO clutch can then be engaged to power the attachment.
(83) To release the attachment, the reverse procedure is employed. The lever 900 is pivoted forwardly in the direction of arrow 901. This moves the hook 190 forward away from pin 188. Then, while squeezing lever 903 to raise the hook 190, the handles 100 of the tractor are raised, tipping the front of the tractor downward. This will release the pin 188 from contact with adapter plate 169, separating the bottom of the attachment from the tractor and separating the power couplings 172 and 174. Then, the handles are tilted down a little more to separate upper pin 184 from the top hooks 182 of rails 180. The tractor is moved rearwardly to complete the separation of the attachment.
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(85) First, with reference to
(86) The present invention describes a walk-behind tractor with front and rear power take-offs, a front mounted power attachment mechanism and a single hand drive control. These concepts can also be employed with other types of tractors including stand-up riding tractors, sit down tractors etc. Furthermore, the powered attachments need not be only moving attachments, such as snow blowers, brushes and lawn mowers, for example. The attachments could also be of the stationary type, such as pressure washers, air compressors, etc. In such case, it will be necessary to provide an interlock override such as a switch operated by the stationary attachment to override the presence controls provided on the hand controls (as there is no need to have an operator present at the controls if a stationary powered attachment is being used). In such a case, since the operator will not be standing behind the hand controls, the interlocks on these controls must be defeated in order to allow the stationary powered attachment to be used.
(87) Although the present invention has been described in relation to particular embodiments thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred, therefore, that the present invention be limited not by the specific disclosure herein, but only by the appended claims.