Press-fit bearing locking system, apparatus and method
09816519 ยท 2017-11-14
Assignee
Inventors
Cpc classification
F16C2226/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C35/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/37
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2226/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/0413
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A press-fit bearing locking system, apparatus and method is described. A press-fit bearing locking system includes a diffuser having a diffuser groove on an inner diameter (ID), a bushing comprising an outer diameter (OD) press-fit into the grooved ID of the diffuser, the OD of the bushing having a bushing groove tracing a path of the diffuser groove, and a high thermal expansion material (HTEM) key seated within the bushing groove. A press-fit bearing locking method includes seating a HTEM key inside a groove on an OD of a bushing, press-fitting the bushing with HTEM key into a diffuser such that the bushing groove is opposite a groove on an ID of the diffuser, operating an electric submersible pump assembly including the diffuser during a temperature rise, and allowing the HTEM key to expand into the diffuser groove during the temperature rise to lock the bushing against the diffuser.
Claims
1. A press-fit bearing locking system comprising: a rotatable impeller paired with a diffuser; the diffuser having a diffuser groove on an inner diameter of the diffuser; a bushing comprising an outer diameter press-fit into the grooved inner diameter of the diffuser; the outer diameter of the bushing having a bushing groove; the bushing groove tracing a path of the diffuser groove; and a high thermal expansion material (HTEM) key seated within the bushing groove.
2. The press-fit bearing locking system of claim 1, wherein the bushing groove extends circumferentially around the outer diameter of the bushing, and the diffuser groove extends circumferentially around the inner diameter of the diffuser.
3. The press-fit bearing locking system of claim 2, wherein the HTEM key is a C-shaped wire extending around about 90% of the outer diameter of the bushing.
4. The press-fit bearing locking system of claim 2, wherein there are a plurality of bushing grooves extending circumferentially around the outer diameter of the bushing, and a plurality of diffuser grooves extending circumferentially around the inner diameter of the diffuser, each of the circumferential bushing grooves tracing a path of one of the plurality of circumferentially extending diffuser grooves.
5. The press-fit bearing locking system of claim 1, where in the bushing groove extends axially along the outer diameter of the bushing, and the diffuser groove extends axially along the inner diameter of the diffuser.
6. The press-fit bearing locking system of claim 5, wherein there are a plurality of axially extending bushing grooves and a plurality of axially extending diffuser grooves, each of the axially extending bushing grooves tracing a path of one of the plurality of axially extending diffuser grooves.
7. The press-fit bearing locking system of claim 6, wherein the plurality of axially extending bushing grooves are spaced circumferentially about the outer diameter of the bushing.
8. The press-fit bearing locking system of claim 1, wherein the HTEM key comprises a wire.
9. The press-fit bearing locking system of claim 1, wherein the rotatable impeller and the diffuser form a gas separator stage.
10. The press-fit bearing locking system of claim 1, wherein the bushing groove extends circumferentially about the bushing and the HTEM key is a wire extending around between 90% and 99% of the outer diameter of the bushing.
11. The press-fit bearing locking system of claim 1, wherein the bushing groove extends circumferentially about the bushing and the HTEM key is a wire extending entirely around the circumference of the bushing.
12. The press-fit bearing locking system of claim 1, wherein the HTEM key is one of an ethylene propylene diene monomer (EPDM) ring or rubber elastomeric ring.
13. The press-fit bearing locking system of claim 1, further comprising an adhesive between the outer diameter of the bushing and the inner diameter of the diffuser.
14. The press-fit bearing locking system of claim 1, wherein a width of the bushing groove is about 50% of a height of the bushing.
15. A bearing locking system comprising: a rotatable impeller paired with a diffuser; the diffuser having a diffuser groove on an inner diameter of the diffuser; a bushing comprising an outer diameter secured to the grooved inner diameter of the diffuser; the outer diameter of the bushing having a bushing groove; the bushing groove tracing a path of the diffuser groove; and a volumetrically expandable key seated within the bushing groove.
16. The bearing locking system of claim 15, wherein the outer diameter of the bushing is secured to the grooved inner diameter of the diffuser by one of a glue, a snap ring, or a combination thereof.
17. The bearing locking system of claim 15, wherein volumetric expansion of the key is liquid-activated.
18. The bearing locking system of claim 17, wherein volumetric expansion of the key is activated by contact with oil.
19. The bearing locking system of claim 18, wherein the volumetrically expandable key comprises ethylene propylene diene monomer (EPDM).
20. The bearing locking system of claim 17, wherein volumetric expansion of the key is one of water or salt activated.
21. The bearing locking system of claim 17, wherein volumetric expansion of the key is heat activated.
22. The bearing locking system of claim 17, wherein volumetric expansion of the key is at least partially heat activated and at least partially liquid activated.
23. The bearing locking system of claim 15, wherein the outer diameter of the bushing is secured to the grooved inner diameter of the diffuser by interference fit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Advantages of the present invention may become apparent to those skilled in the art with the benefit of the following detailed description and upon reference to the accompanying drawings in which:
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(19) While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and may herein be described in detail. The drawings may not be to scale. It should be understood, however, that the embodiments described herein and shown in the drawings are not intended to limit the invention to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the scope of the present invention as defined by the appended claims.
DETAILED DESCRIPTION
(20) A press-fit bearing locking system, apparatus and method will now be described. In the following exemplary description, numerous specific details are set forth in order to provide a more thorough understanding of embodiments of the invention. It will be apparent, however, to an artisan of ordinary skill that the present invention may be practiced without incorporating all aspects of the specific details described herein. In other instances, specific features, quantities, or measurements well known to those of ordinary skill in the art have not been described in detail so as not to obscure the invention. Readers should note that although examples of the invention are set forth herein, the claims, and the full scope of any equivalents, are what define the metes and bounds of the invention.
(21) As used in this specification and the appended claims, the singular forms a, an and the include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to a key includes one or more keys.
(22) Coupled refers to either a direct connection or an indirect connection (e.g., at least one intervening connection) between one or more objects or components. The phrase directly attached means a direct connection between objects or components.
(23) As used herein, the term outer, outside or outward means the radial direction away from the center of the shaft of the electric submersible pump (ESP) and/or the opening of a component through which the shaft would extend. In the art, outer diameter and outer circumference are sometimes used equivalently. As used herein, the outer diameter is used to describe what might otherwise be called the outer circumference of a pump component such as a bushing.
(24) As used herein, the term inner, inside or inward means the radial direction toward the center of the shaft of the ESP and/or the opening of a component through which the shaft would extend. In the art, inner diameter and inner circumference are sometimes used equivalently. As used herein, the inner diameter is used to describe what might otherwise be called the inner circumference of a pump component such as a diffuser.
(25) As used herein the terms axial, axially, longitudinal and longitudinally refer interchangeably to the direction extending along the length of the shaft of an ESP assembly component such as a multi-stage centrifugal pump, seal section, gas separator or charge pump.
(26) Downstream refers to the direction substantially with the principal flow of working fluid when the pump assembly is in operation. By way of example but not limitation, in a vertical downhole ESP assembly, the downstream direction may be towards the surface of the well.
(27) Upstream refers to the direction substantially opposite the principal flow of working fluid when the pump assembly is in operation. By way of example but not limitation, in a vertical downhole ESP assembly, the upstream direction may be opposite the surface of the well.
(28) As used in this specification and the appended claims, high thermal expansion material, and HTEM refer interchangeably to a material having a thermal expansion coefficient greater than that of Type 1 Ni-Resist austenitic cast iron.
(29) One or more embodiments provide a locking system for press-fit ESP journal bearings. While illustrative embodiments are described in terms of an oil and/or gas downhole pumping embodiment, nothing herein is intended to limit the invention to that embodiment. Illustrative embodiments may be equally applicable to horizontal pumps, mixed flow stages, radial flow stages and/or other pumps that employ press-fit bearings and experience large temperature differentials, such as temperature increases of 100 F. or more.
(30) Illustrative embodiments may provide an axial and/or radial locking mechanism for an ESP bearing, such as a thrust and/or radial support bushing of an ESP stage employed in a centrifugal pump, charge pump, seal section or gas separator. Illustrative embodiments may create a mechanical lock around the bushing so that the bushing may not slide out of position (dislodge) as a result of thermal expansion of the surrounding materials and/or when acted upon by gravitational forces, and may not rotate with a paired sleeve and/or the ESP shaft.
(31) An illustrative embodiment of a bearing locking system includes a bushing press-fit into a diffuser with a 0.001-0.003 inch tolerance. The outer diameter of the bushing may include grooves seating an HTEM and/or volumetrically expandable key such as a C-shaped aluminum, zinc and/or steel wire placed inside the bushing grooves. The diffuser may also include grooves opposite to and/or that trace the path of the bushing grooves. As the temperature of the assembly rises, such as during operation of the ESP pump, the HTEM key may expand volumetrically at a faster rate than the diffuser. The expansion of the HTEM key into the grooves may create a mechanical lock to hold the bushing from slipping despite thermal expansion of the diffuser.
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(34) One or more diffuser grooves 130 may be included on an inner diameter of diffuser 105.
(35) Bushing grooves 120 and/or diffuser grooves 130 may be circumferential, axial, diagonal, wavy or any other shape that may accommodate a key of illustrative embodiments. Bushing grooves 120 may be shallow so as to not reduce the thickness of bushing 100 wall to less than 0.60 inches. Bushing grooves 120 should be small enough so as not to hinder the compressive strength of bushing 100. In some embodiments, diffuser grooves 130 may be about 0.010 inches deep and between about 0.032 and 0.035 inches wide. In certain embodiments, bushing grooves 120 may extend circumferentially around the entire outer diameter of bushing 100 and may face diffuser grooves 130, which may extend the around the entire inner circumference of diffuser 105. In some embodiments, a single bushing groove 120 and a single diffuser groove 130 may have a width around 50% of the height of bushing 100, such as to seat the exemplary cuff-shaped key shown in
(36) Bushing grooves 120 and diffuser grooves 130 may be similarly sized and/or shaped to one another, for example as illustrated in
(37) Key 150 may be placed in each bushing groove 120. Key 150 may be seated in bushing groove 120 prior to press-fitting and/or securing bushing 100 into diffuser 105.
(38) In some embodiments, rather than, or in addition to, key 150 being thermally expandable and/or a HTEM, volumetric expansion (swell) of key 150 may be liquid activated. For example, the material of key 150 may expand when key 150 contacts oil, water and/or salt. The material of key 150 may include EPDM, which expands when contacted by oil, and also expands with temperature increase. In some embodiments, key 150 may be a hydromorphic and/or hydrophilic polymer.
(39) Key 150 may be C-shaped, round and/or cuff shaped in embodiments where bushing grooves 120 are circumferential. A C-shaped wire may be simple to install around bushing 100 outer diameter, for example in embodiments where key 150 is not elastic or stretchy, such as where key 150 is an aluminum or steel wire. In such an example, key 150 may extend around about 90% of the circumference of bushing groove 120 in order to allow simple placement of key 150 in bushing groove 120 and/or allow for length expansion of key 150. In other embodiments, key 150 may extend up to 99% of the circumference of bushing groove 120 or entirely around the circumference of bushing groove 120. In embodiments where bushing grooves 120 are axial, diagonal, helical or another shape, key 150 may be slightly shorter than the applicable bushing groove 120 and/or the same length as bushing groove 120. In embodiments where key 150 is capable of stretching and returning to size during insertion, such as in EPDM embodiments, key 150 may be ring-shaped. Key 150 should fit just inside bushing groove 120 at room temperature (about 75 F.). For example, where bushing groove 120 is 0.030 inches in depth and key 150 is a wire, the outer diameter of the wire may be between 0.030-0.032 inches at room temperature and/or 75 F.
(40) Key 150 may be placed on, about and/or around bushing 100 prior to press-fitting bushing 100 into diffuser 105. When initially placed, key 150 should not substantially extend past the outer diameter of bushing 100 (e.g., not more than 0.002 inches) so as not interfere to with the process of pressing bushing 100 into diffuser 105. Thus, prior to expansion and/or during placement of key 150, key 150 should not substantially extend into diffuser groove 130 thereby leaving space 145 (shown in
(41) A retaining compound, grease and/or glue such as Loctite may be applied to bushing 100 once key 150 is in place, to reduce friction during press-fit and then assist in locking bushing 100 into position. The retaining compound, adhesive and/or grease may assist in keeping key 150 in position and may ensure that key 150 does not fall off during assembly. Unseating of key 150 may cause bushing 100 to crack, break or become misaligned, and care should be taken to avoid such circumstances. In one example, tape or glue may keep key 150 in place in order to prevent key 150 from becoming unseated in groove 120.
(42) When the ESP assembly is put into operation, for example downhole in an oil, gas and/or water well, the temperature of the assembly may rise. In one example, the ESP assembly may increase from 75 F. during assembly to 220-300 F., and in some instances, up to 600 F. during operation. As the temperature rises, the materials of diffuser 105 and bushing 100 may experience thermal expansion. As the temperature increases, key 150 may expand faster than diffuser 105 and/or bushing 100 expand, due to the higher coefficient of thermal expansion of key 150 as compared to diffuser 105 and/or due to liquid-activated expansion.
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(44) A press-fit bearing locking system, apparatus and method has been described. Illustrative embodiments may allow a bushing to remain seated within a diffuser in high temperature applications, while still carrying thrust and/or providing radial support. The key of illustrative embodiments, placed within shallow grooves on the outer diameter of the bushing, may expand volumetrically at a faster rate than the composite bushing and diffuser materials. This may create a seal and/or lock around the bushing so that the bushing does not slide out when acted upon by gravity, despite thermal expansion. The mechanical locking may also provide rotational resistance to the rotating sleeve that is paired with the bushing. The bushing grooves may be small so as not to hinder the composing bushing strength and/or to allow press-fit installation. Multiple grooves with seated keys may be employed along the length of the bushing and/or extending circumferentially about the bushing outer diameter.
(45) Further modifications and alternative embodiments of various aspects of the invention may be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the general manner of carrying out the invention. It is to be understood that the forms of the invention shown and described herein are to be taken as the presently preferred embodiments. Elements and materials may be substituted for those illustrated and described herein, parts and processes may be reversed, and certain features of the invention may be utilized independently, all as would be apparent to one skilled in the art after having the benefit of this description of the invention. Changes may be made in the elements described herein without departing from the scope and range of equivalents as described in the following claims. In addition, it is to be understood that features described herein independently may, in certain embodiments, be combined.