VOLUME HEAT TREATMENT METHOD AND RELATED SYSTEM
20230078751 · 2023-03-16
Inventors
- Axel Stefan M KUPISIEWICZ (Neupré, BE)
- Jose Antonio RAMOS DE CAMPOS (Seraing, BE)
- David BRUNEEL (Sougné-Remouchamps, BE)
- Anne Henrottin (Lierneux, BE)
- Liliana CANGUEIRO (Leuven, BE)
- Marc DECULTOT (Liège, BE)
- Paul-Etienne MARTIN (Bordeaux, FR)
Cpc classification
B23K26/082
PERFORMING OPERATIONS; TRANSPORTING
F27D2007/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C21D1/09
CHEMISTRY; METALLURGY
Y02P10/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F27D7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
C21D1/09
CHEMISTRY; METALLURGY
B23K26/082
PERFORMING OPERATIONS; TRANSPORTING
C21D9/00
CHEMISTRY; METALLURGY
Abstract
A method for volume heat treating a part having an external surface delimiting its volume, the method comprising the following steps: a. providing a laser source; b. providing the part; c. providing support means for supporting the part; d. placing said part so that it is held in position by said support means; and e. irradiating with the laser source at least one segment of the external surface of the part with a laser exposure power and duration to obtain a temperature rise in essentially the entire volume of the part.
Claims
1. A method for volume heat treating a part having an external surface delimiting its volume, the method comprising the following steps: a. providing a laser source; b. providing the part; c. providing support means-(4) for supporting the part; d. placing the part so that it is held in position by the support means-(4); and e. irradiating with the laser source at least one segment of the external surface of the part with a laser exposure power and duration to obtain a temperature rise in essentially the entire volume of the part.
2. The method according to claim 1, further comprising, after the step e., the following step: f. stopping the irradiation of the step e. to cool the part.
3. The method according to is claim 1, the method being a method for volume quenching the part-(2), in that the step e. allows to induce a structural change in the material constituting the part-(2), and in that the step f. is adapted to freeze the material constituting the part in a structure different from the one it had before the irradiation in the step e.
4. The method according to claim 1, wherein the irradiation of the step e. is adapted to impose an essentially homogeneous temperature in essentially the entire volume of the part.
5. The method according to claim 1, wherein the laser source is configured to emit a collimated light beam, and to irradiate in the step e. the at least one segment of the external surface of said part with the collimated light beam.
6. The method according to claim 1, wherein the step f. further comprises an action of directing a fluid in the direction of the part-(2) to cool it by convection.
7. (canceled)
8. The method according to claim 1, wherein the support means-(4) have a flat support surface for supporting the part-(2).
9. The method according to claim 1, wherein support means-(4) comprise a refractory material.
10. The method according to claim 1, wherein the support means-(4) comprise a material having a thermal conductivity less than 20 W.m.sup.-1.°C.sup.-1, preferably less than 10 W.m.sup.-1.°C.sup.-1, even more preferably less than 5 W.m.sup.-1.°C.sup.-1.
11. The method according to claim 1, wherein there is a contact surface between the part and the support means, the contact surface having a surface area of less than 10% of the surface area of the external surface, preferably less than 2%, even more preferably less than 1%.
12. The method according to claim 1, wherein the part consists of a material having a thermal conductivity greater than 10 W.m.sup.-1.°C.sup.-1, preferably greater than 35 W.m.sup.-1.°C.sup.-1 and even more preferably greater than 50 W.m.sup.-1.°C.sup.-1., the volume of the part is between 0.01 mm.sup.3 and 5 cm.sup.3, preferably between 0.1 mm.sup.3 and 500 mm.sup.3, and even more preferably between 1 mm.sup.3 and 100 mm.sup.3; and the part has a specific surface of between 0.01 mm.sup.-1 and 150 mm.sup.-1, preferably of between 0.1 mm.sup.-1 and 100 mm.sup.-1, even more preferably of between 1 mm.sup.-1 and 10 mm.sup.-1.
13-14. (canceled)
15. The method according to claim 1, wherein: the external surface consists of a first and a second segments of the external surface, and in that the step e. is to irradiate only the first segment of the external surface with a laser power and exposure duration to have a substantially equal temperature between the first and second segments of the external surface.
16. The method according to claim 1, wherein: the external surface comprises a first and a second segments of the external surface, and in that the step e. consists of irradiating the first and second segments of the external surface.
17-28. (canceled)
29. The method according to claim 1, wherein it is a quenching method preceded by an annealing and in that it further comprises the following additional steps before the step a.: g. irradiating with the laser source at least one segment of the external surface of the part with an annealing laser exposure power that is less than the laser exposure power used in the step e.; and h. cooling the part after heating it to an annealing temperature in the previous step to a temperature less than 100° C., preferably to room temperature.
30. The method according to claim 1, wherein it is a quenching method followed by a tempering and in that it further comprises the following additional steps, after the step f.: i. irradiating with said laser source at least one segment of the external surface of the part with a tempering laser exposure power which is less than the laser exposure power used in the step e. for the quenching.
31-35. (canceled)
36. The method according to claim 1, wherein the support means have a degree of heat insulation between them and the part.
37. A system for the volume heat treatment of a part having an external surface delimiting its volume, said the system comprising: a laser source-(3) configured to irradiate at least one segment of the external surface (22) of the part with a laser exposure power and duration to achieve a temperature rise in substantially the entire volume of the part to induce a structural change in the material making up the part; and a support means for supporting the part.
38. (canceled)
39. The system according to claim 37, wherein the temperature rise is a temperature rise above 200° C., preferably above 400-°C, more preferably above 700-°C, even more preferably above 850-°C.
40-41. (canceled)
42. The system according to claim 37, wherein the support means-(4) comprise a refractory material.
43-59. (canceled)
60. The system according to claim 37, wherein the support means have a degree of heat insulation between them and the part-(2).
Description
BRIEF DESCRIPTION OF THE FIGURES
[0200] These and other aspects of the invention will be clarified in the detailed description of particular embodiments of the invention, reference being made to the drawings of the figures, wherein:
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[0212] The drawings in the figures are not to scale. Generally, similar elements are denoted by similar references in the figures. The presence of reference numbers in the drawings shall not be considered limiting, even when such numbers are indicated in the claims.
DETAILED DESCRIPTION OF SOME EMBODIMENTS OF THE INVENTION
[0213]
[0214] Once the part 2 has been placed and held in position by the support means 4, the method of the invention consists of irradiating with the laser source 3 at least one segment 23 of the external surface 22 of the part 2. In the example of
[0215] The support means 4 have a certain degree of heat insulation between them and the part 2 or equivalently a certain heat insulation capacity between them and the part 2. A degree of heat insulation can be defined by an ability to limit the heat exchange between the part 2 and the support means 4. It is possible to have such a technical effect in different ways. Thus, it is possible to use support means 4 having a low thermal conductivity limiting a thermal exchange by conduction following the contact between the part 2 and the support means 4. It is also possible to limit the contact surfaces areas between the part 2 and the support means 4. Limited contact surface areas between the part 2 and the support means 4 also allow to limit any heat exchange by conduction between the part 2 and the support means 4. For a same thermal conductivity of the support means 4, a heat exchange between the part 2 and the support means 4 will be lower when the contact surface (contact surface areas) between part 2 and support means 4 is smaller. For the invention, it is preferred to have support means 4 such that thermal energy (or heat) present at a location on the part 2 (for example on a point on its external surface 22) is more likely to diffuse into the part 2 rather than diffuse towards the support means 4.
[0216] When the part 2 is irradiated with the laser source 3, the heat generated at the level of the surface segment 23 illuminated by the laser source 3 tends to diffuse throughout the volume of the part 2. The inventors have noticed that it is possible to have a rise in temperature in the whole volume of the part 2 (and thus not only at the level of the illuminated segment 23) inducing a modification of the structure of the material constituting the part 2.
[0217] In the examples shown in
[0218] After this heating step, the invention preferably consists of stopping the laser irradiation used for heating. When it is a volume quenching method, it allows to freeze the material in a structure other than the one present before the heating. For some parts 2, for example small parts (i.e. with a volume of less than), forced cooling is not necessary to freeze the part 2 in this new material structure. This provides a huge advantage over known volume quenching methods where the use of a fluid is often required to cool the part 2 and freeze it in a new crystallographic structure.
[0219] The inventors have noticed, surprisingly, that it is not necessary to have very powerful laser sources 3 to realize a volume quenching of parts 2 using the method of the invention. Thus, it is possible to have volume quenching with continuous laser sources 3 having powers of the order of or less than 50 W, for example 20 W or 6 W. This is especially true when the part 2 has a small volume, i.e. less than 1 cm.sup.3. We can then obtain temperature rises of the order of 3000 K on the irradiated segment 23.
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[0238] The temperature rises and decreases can be: [0239] very soft: conductive insulation, natural convection or maintenance in partial vacuum and if necessary very soft laser power, [0240] soft: natural to forced convection (gas at room temperature), [0241] fast: forced convection (with cooled gas), conductive connection, [0242] very fast: displacement in a liquid solution (molten salts, oil, glycol) at a given temperature; high laser power for a rapid heating.
[0243] The segment of the thermal cycle KLMN is often associated with an annealing. The segment of the thermal cycle ABCDEF is often associated with a quenching. For a quenching without isothermal stage DE, the point D is at a temperature close to the temperature of the point A and the points E and F are omitted. The segment of the thermal cycle GHIJ is often associated with a tempering.
Experimental Example
[0244] In this experimental example, a quenching method according to the invention was implemented with a continuous laser source 3 with an output laser beam power of 0.7 W directed towards an external surface segment 22 of a steel part 2. The part is held by support means. At t = 0 s, the part is at room temperature (20° C.); according to the step e., after 2 s of irradiation with a laser power of 0.7 W, the part reaches a temperature of 750° C., after 3 s the temperature is 950° C., between 4 s and 5 s the temperature of the part reaches 1300° C., which corresponds to a target temperature for the desired heat treatment. The laser source 3 is then switched off. After 6 s the temperature in the part drops to 800° C., after 7 s the temperature is 575° C. A metallurgical study of the part reveals a metallurgical transformation of the part and an increase in hardness to about 800 HV (unit of the Vickers hardness). The conclusion of this experimental test reveals that only 0.2 W of laser power absorbed by a volume of 1 mm.sup.3 during 5 s leads to the exceeding of the melting temperature (1300° C.), no temperature gradient in different places of the part was observed. The temperature decrease shows a speed higher than 400° C./s until reaching a temperature of the part 2 of about 800° C., then a slowdown to about 200° C./s.
[0245] A comparison of the experimental results and of the model shows that the temperature rise is consistent with the model/simulation shown in
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[0250] The example of the embodiment in
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[0254] The temperature increase of a part in the step e. is realized by a single step of irradiation of the part, which has the advantage of offering a homogeneous heat treatment of the part. In particular, with the invention, it is not necessary to provide a significant displacement between the laser source (heating source) and the part to be treated. It is possible to imagine a small relative movement between the part to be treated and the laser source (such as oscillation around a reference position), but it is not necessary to foresee a translational displacement of several tens of mm or more between the laser source and the part to be treated. The present invention is in particular applicable to parts which have a longest dimension of less than 10 mm, preferably 8 mm or less.
[0255] The present invention has been described above in connection with specific embodiments, which are illustrative and should not be considered limiting. In general, the present invention is not limited to the examples illustrated and/or described above. The use of the verbs “comprise”, “include”, or any other variant, as well as their conjugations, can in no way exclude the presence of elements other than those mentioned. The use of the indefinite article “a”, “an”, or the definite article “the”, to introduce an element does not exclude the presence of a plurality of these elements. The reference numbers in the claims do not limit their scope.
[0256] In summary, the invention can also be described as follows.
[0257] Method for volume heat treating a part 2 having an external surface 22 delimiting its volume, the method comprising the following steps: [0258] a. providing a laser source 3; [0259] b. providing the part 2; [0260] c. providing support means 4 to support the part 2; [0261] d. placing said part 2 so that it is held in position by said support means 4; [0262] e. irradiating with said laser source 3 at least one segment 23 of the external surface 22 of said part 2 with a laser power and exposure duration to obtain a temperature rise in essentially the entire volume of the part 2.
[0263] Preferably, the support means 4 for supporting the part 2 has a degree of heat insulation between it and said part 2.
[0264] The invention can also be described as follows.
[0265] A system for volume heat treatment of a part having an external surface delimiting its volume, the system comprising: [0266] a laser source configured to irradiate at least one segment of the external surface of the part with a power and a duration of laser exposure to obtain a temperature rise in essentially the entire volume of the part to induce a structural modification of the material constituting the part; [0267] support means for supporting the part.
[0268] Preferably, the support means have a degree of heat insulation between them and the part.