ELECTRONIC DEVICE
20230079069 · 2023-03-16
Inventors
Cpc classification
H01L27/0629
ELECTRICITY
H01L29/417
ELECTRICITY
H01L29/778
ELECTRICITY
H01L27/0605
ELECTRICITY
H01L21/268
ELECTRICITY
H01L29/7606
ELECTRICITY
H01L27/0688
ELECTRICITY
International classification
H01L29/417
ELECTRICITY
H01L21/04
ELECTRICITY
H01L29/16
ELECTRICITY
H01L29/66
ELECTRICITY
Abstract
An electronic device, and method of producing an electronic device, are disclosed. The electronic device comprises a diamond substrate 10. Within the substrate 10 is an electrode 12, known as a ‘buried electrode’. A first surface 14 of the substrate 10 is provided with a conductive contact region 16. The electrode 12 is electrically connected to the contact region 16 by a conductive pillar 18. The electrode, conductive pillar, and contact region comprise modified portions of the diamond substrate, for example comprising at least one of graphitic carbon, amorphous carbon, and a combination of SP2 and SP3 phases of carbon, formed from a portion of diamond substrate.
Claims
1-16. (canceled)
17. An electronic device comprising: a diamond substrate; an electrode provided within the substrate; and wherein the electrode is a modified area of the substrate, the modified area being a 2D region or a 3D region.
18. The device according to claim 17 wherein the electrode is formed as a plate or a block.
19. The device according to claim 17 wherein the electrode is connected to a surface of the substrate by at least one conductive pillar.
20. The device according to claim 17 wherein an electrical contact to the electrode is provided at a first surface of the substrate, the contact being a region of modified substrate surface.
21. The device according to claim 17 wherein the electrode is spaced apart from a second surface of the substrate by a predetermined distance.
22. The device according to claim 21 wherein the distance is in a range of from 5 μm to 20 μm.
23. The device according to claim 21 including a metal contact on the second surface of the substrate, and a conductive path or a semi-conductive path formed through the substrate between the electrode and the metal contact.
24. The device according to claim 23 adapted to operate as a Schottky diode.
25. The device according to claim 17 including a semiconductor electronic structure on the substrate, and wherein the electrode is adapted to provide a bias potential to the semiconductor electronic structure.
26. The device according to claim 25 wherein the semiconductor electronic structure is a field-effect transistor.
27. The device according to claim 17 wherein the substrate is a natural diamond or a synthetic diamond and is single crystal or poly-crystalline.
28. The device according to claim 17 wherein the modified area of the substrate comprises at least one of a graphitic carbon, amorphous carbon, and a combination of sp2 and sp3 phases of carbon.
29. The device according to claim 17 including at least two of the electrode formed within the substrate.
30. A method of producing an electronic device, the method comprising the steps of: positioning a diamond substrate in a laser system; and exposing the substrate to laser radiation generated by the laser system to modify an area of the substrate thereby creating an electrode being a 2D electrode or a 3D electrode within the substrate.
31. The method according to claim 30 including moving at least one of the substrate and the laser radiation relative to one another to write the modified area within the substrate and create the electrode.
32. The method according to claim 30 including exposing the substrate to the laser radiation to form a contact region at a first surface of the substrate.
33. The method according to claim 30 including exposing the substrate to the laser radiation to form at least one conductive pillar connecting the electrode to a first surface of the substrate.
34. The method according to claim 33 including proving a conductive contact on a second surface of the substrate.
Description
DESCRIPTION OF THE DRAWINGS
[0013] Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
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[0021] In the drawings, like parts are given like reference signs, and duplicate description thereof is omitted.
DETAILED DESCRIPTION OF THE INVENTION
[0022] Embodiments of the invention will firstly be described with reference to a Schottky diode being the electronic device, but this is merely an exemplary device; the invention is not limited only to being a Schottky diode. The features of these embodiments can be used, separately or in combination, in other electronic devices embodying the invention.
[0023]
[0024] The substrate 10 is typically synthetic diamond, for example formed by CVD (chemical vapor deposition, including plasma-enhanced CVD) or by HPHT (high-pressure, high-temperature growth), which techniques are well-known in the art, or by a combination of methods such as CVD on top of an HPHT-formed diamond. In principle, naturally occurring diamond could also be used. Regardless of the underlying material and its method of fabrication, it can optionally be capped with a high quality, CVD-grown, diamond layer on top, also called a buffer layer, having a controlled impurity (dopant) level (such as boron or nitrogen).
[0025] The diamond substrate 10 of this embodiment is semi-conductive, preferably p-type, which can be achieved by doping with, for example, boron during formation/growth. The preferred dopant concentration is at least 10.sup.14 cm.sup.−3. If the dopant concentration is too high, such as greater than 10.sup.21 cm.sup.−3, then the diamond becomes metallic in terms of conductivity, and so reverse current blocking of a diode is poor. So ideally the dopant concentration is less than 10.sup.18 cm.sup.−3, such as 10.sup.17 cm.sup.−3. This may also be referred to as lightly doped (or ‘p-’ in the case of p-type doping).
[0026] In other devices embodying the invention, the diamond can be n-type, doped with, for example, nitrogen or phosphorous. The doping levels can be similar to those for p-type explained above.
[0027] The doping can be homogeneous, and it is not required to purposefully modulate the dopant concentration via any processing steps, though this possibility is not excluded.
[0028] The diamond substrate 10 can be a single crystal or can be poly-crystalline. One example of poly-crystalline diamond is ultrananocrystalline diamond (UNCD), typically grown as a relatively thin film on a support surface.
[0029] In the embodiment of
[0030] In this embodiment and in other embodiments of the invention, the electrode 12, contact region 16, and conductive pillar 18, are all formed of modified substrate. Regions of the diamond substrate are modified by exposure to electromagnetic radiation, such as from a laser. More details of a method according to the invention for producing the modified regions of the substrate will be described later. At sufficiently high electromagnetic radiation energy density, the diamond crystal structure is locally disrupted (modified) to some extent from the sp3 phase (diamond) to the sp2 phase (graphitic). The modified regions can take the form of amorphous carbon, comprising carbon bonded locally with a combination of sp3 and sp2 hybridized bonding. The total amount of modified material within these regions may in fact be as low as approximately 4%, so the structural integrity of the surrounding diamond lattice is maintained. The locally disrupted graphitic portions (or platelets) are not necessarily contiguous, but are sufficiently close as to allow ‘percolation’ electrical conduction throughout the region of modified substrate. For convenience, these regions of modified diamond substrate will be referred to herein as ‘graphitic’, but it is understood in this context that this term does not imply pure graphite sp2 bonding phase, and can encompass amorphous carbon, as well as diamond in which a relatively small proportion of the bonding has been modified, potentially in local pockets, but which enables electrical conduction through the modified region.
[0031] As shown in
[0032] The channel width W is typically in the range of from 1 to 50 μm, such as from 5 to 20 μm, for example approximately 10 to 11 μm. The formation of the electrode 12 within the substrate 10 enables such a small channel width to be achieved. If contacts were simply formed on the top and bottom surfaces of a diamond substrate 0.5 mm thick, then the series resistance through the diamond between the two contacts would be unacceptably high.
[0033] The thickness of the electrode 12 can typically be a few hundred nanometers, for example approximately 400 nm. The electrode 12 in this embodiment is in the form of a 2D plate or sheet (shown edge-on in
[0034] The electrode 12 does not have to be in the form of a continuous 2D plate (where an entire area has been modified to graphitic form without any gaps); an alternative form is a grid of wires. The fabrication time can be reduced because the wires can be laser-written to crisscross, or even as a series of parallel wires, but with some spacing between so that the every point does not have to be exposed. The electric field at a distance from the electrode greater than the wire spacing will be substantially the same as for a continuous 2D plate.
[0035] The contact region 16 of the device is to provide external ohmic contact to the electrode 12 of the Schottky diode via the conductive pillar 18. The contact region 16 comprises graphitic modified portion of the first surface 14 of the diamond substrate 10. The surface of the contact region 16 can be provided with a further metallization layer 24, for example comprising Ti Pt Au, or Cr Au. However, this metallization layer 24 is optional, and for simplicity it has been omitted from the illustrations of the further embodiments, although it could equally be provided.
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[0039] As illustrated in
[0040] Another embodiment of the invention is illustrated in
[0041] The FET can be formed from any suitable semiconductor material known in the art, including silicon, III-V compound semiconductors, graphene and so forth. The diamond substrate 10, in one embodiment, can be grown on the back of a silicon wafer. Or in another embodiment, the FET electronic structure is grown or fabricated on top of the diamond substrate. According to another embodiment, the FET can itself be a diamond-based electronic device and can be integral or monolithic with the substrate 10.
[0042] The FET is merely one illustrative example of a semiconductor electronic structure that can be provided on the diamond substrate 10; embodiments of the invention are not limited to the FET.
[0043] In this and any other embodiments of the invention, it can be useful to have a back-gate for biasing the channel region during operation. Such a gate can also be used to electrically de-couple the active device region from the body of the substrate, reducing parasitic capacitance effects. Further, buried conductive layers, similar to the back-gate, can be extended beyond the active device dimensions to enable electric field profiles within the active device region to be engineered, similar to the way field plates do so in conventional FET structures.
[0044] In general, devices embodying the invention can be good for operation at high and low power, high and low frequency, quantum and classical regimes, with all levels of integration. Diamond-based devices provide advantages, such as low turn-on voltage, quick turn-on time, and low power loss. Devices embodying the invention are particularly suitable for high power regimes, such as operating at 500V or above, and carrying 0.5A or greater. Applications in an electricity power grid require voltages of the order of kV, and current of the order of 10 s of A. Another application is in power electronics for electric vehicles and air conditioning units, where the voltages can be of the order of 100V. Devices with linear or non-linear electronic properties embodying the invention can also be used to create neural networks for applications such as reservoir computing, neuromorphic computing, feed-forward networks, recurrent neural networks and the like.
[0045] A method of producing an electronic device embodying the invention will now be described with reference to the apparatus illustrated in
[0046] Exposure of the substrate 10 to the laser radiation 68 results in an energy density at a focal spot that exceeds the threshold for modification to form at least some graphitic phase. The volume of this spot (or pixel, or more strictly voxel) is of the order of one or a few microns in each direction, slightly more in the direction of propagation of the laser. The substrate 10 and the laser radiation 68 are moved relative to one another. This can be achieved by moving the substrate 10 by means of the stage 66 being a translation stage while keeping the rest of the laser system 60 stationary, or by moving the laser system 60 and keeping the substrate 10 stationary, or by adjusting the optics 64 to shift the laser radiation 68 and/or the focal spot position, or by a combination of any of the above. For example the depth of formation of the modified material within the substrate can be controlled by moving the stage 66, which can be done with very fine precision (nanometers).
[0047] As the laser radiation 68 is moved relative to the substrate 10, a modified graphitic track is ‘written’ into the substrate. Such a track is also known as a graphitic micro-channel (GMC). Further details regarding writing GMCs into diamond substrates are known in the art, and can be gleaned, for example from WO 2019/030520 A1.
[0048] To write a 2D structure, such as an electrode 12 in the form of a plate, the substrate is rastered. This process can be repeated at different depths to form thicker structures such as 3D blocks 30. The relative movement of substrate 10 and laser radiation 68 can be computer-controlled to create the graphitic regions, such as electrodes 12, contact regions 16 and pillars 18, as required.
[0049] The graphitic regions can all be written from one side of the substrate. However, to form an electrode 12 at a relatively shallow depth beneath the second surface 20 of the substrate, the substrate is preferably positioned such that the laser radiation 68 enters the substrate from the second surface 20. The other graphitic regions can be written with the laser radiation entering the substrate from the first surface 14. The substrate is turned over between these writing operations (which can be performed in either order). The whole writing process can take of the order of 30 minutes.
[0050] Although described above as a spot writing process, in an alternative embodiment, a suitably energetic electromagnetic radiation source (not necessarily a laser), can be imaged to a desired pattern which is projected into the substrate at a desired focal depth. The graphitic regions are then created in a single exposure, or a small number of discrete exposures.
[0051] After creating the graphitic regions, the entire substrate 10 can be annealed, for example in an inert gas atmosphere at temperatures greater and 800 degrees C., to relieve stresses within the lattice caused by the modified carbon bonds.
[0052] More electronic devices according to further embodiments of the invention will now be described. These all comprise a non-conductive diamond substrate on or in which conductive or semi-conductive structures or regions are formed, and which also employ modified (i.e. graphitic) diamond substrate region or regions as electrodes, such as contacts or gates.
[0053] Two methods of fabricating the electronic devices will firstly be described with reference to
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[0056] In the drawings illustrating the exemplary embodiments of electronic devices, the following reference signs are used: [0057] S—source [0058] D—drain [0059] G—gate (G.sub.1-G.sub.n) [0060] 90—diamond substrate (non-conductive) [0061] 94, 104—channel (conductive) [0062] 102—surface adsorbates or passivation [0063] 106—metal layer (ohmic metal for gate contact; ohmic or Schottky-barrier-forming metal for source and drain) [0064] 108—graphitic (modified diamond) buried gate electrode [0065] 110—graphitic conductive pillar (access channel) [0066] 112—graphitic contact region (access contact pad)
The relative dimensions, spacings, and aspect ratios of the features in the drawings are arbitrary, and can be varied as desired.
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[0071] The electronic device of
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[0079] The laser-writing process, described with reference to
[0080] An electronic device according to a further embodiment of the invention is illustrated schematically in
[0081] The dimensions of any of the devices and device features described herein can be selected to suit the particular application, whether it be for signal processing or for high-power electronic control, etc., so all of the feature dimensions can be in the range of from approximately 1 nm up to several mm.
[0082] In accordance with the provisions of the patent statutes, the present invention has been described in what is considered to represent its preferred embodiment. However, it should be noted that the invention can be practiced otherwise than as specifically illustrated and described without departing from its spirit or scope.