COUPLING DEVICE FOR SECURING AN AIRBAG MODULE TO A VEHICLE STEERING WHEEL

Abstract

The disclosure relates to a coupling device for securing an airbag module to a steering wheel main body of a vehicle steering wheel. The coupling device comprises: a securing body which has, relative to a steering wheel axis, an axial lower face that faces the steering wheel main body when the vehicle steering wheel is assembled, and an axial upper face that faces the airbag module when the vehicle steering wheel is assembled. An engagement element is disposed on the upper face of the securing body, for engaging with the airbag module. The engagement element is designed so that the airbag module can be coupled to the securing body by an engagement connection in such a manner that it cannot be substantially axially displaced or it can be limitedly axially displaced. An electronic control unit is provided and the securing body at least partly forms a housing of the electronic control unit.

Claims

1. A coupling device for securing an airbag module to a steering wheel main body of a vehicle steering wheel, comprising a securing body which has, relative to a steering wheel axis, an axial lower face that faces the steering wheel main body when the vehicle steering wheel is assembled, and an opposite axial upper face that faces the airbag module when the vehicle steering wheel is assembled, and an engagement element which is disposed on the upper face of the securing body for engaging with the airbag module, wherein the engagement element is designed so that the airbag module can be coupled to the securing body by an engagement connection in such a manner that it cannot be substantially axially displaced or it can be limitedly axially displaced, wherein an electronic control unit, wherein the securing body at least partly forms a housing of the electronic control unit.

2. The coupling device according to claim 1, wherein the securing body is a securing plate which extends substantially perpendicularly to the steering wheel axis and includes plural engagement elements.

3. The coupling device according to claim 1, wherein the electronic control unit comprises an equipped printed circuit board and a housing part, the housing part being attached to the securing body and, together with the securing body, enclosing the printed circuit board.

4. The coupling device according to claim 1, wherein plural engagement elements are provided and a damping element is associated with each engagement element, wherein the engagement elements and the associated damping element are disposed axially one behind the other.

5. The coupling device according to claim 1, wherein on the axial upper face of the securing body, a horn contact or an actuating element for triggering a horn signal is disposed and the engagement element is designed so that the airbag module can be coupled to the securing body by the engagement connection in such a manner that it can be limitedly axially displaced.

6. The coupling device according to claim 1, wherein on the axial lower face of the securing body, a contact surface for a damping element is provided for vibratingly coupling the securing body to the steering wheel main body.

7. The coupling device according to claim 6, wherein the coupling device includes a damping element which abuts against the contact surface on the axial lower face of the securing body and vibratingly couples the securing body to the steering wheel main body so that the securing body and the steering wheel main body are movable relative to each other at least transversely to the steering wheel axis.

8. The coupling device according to claim 6, wherein the electronic control unit includes a horn contact.

9. The coupling device according to claim 8, wherein the horn contact extends through the housing of the electronic control unit, the horn contact being axially adjacent to a mating contact of the airbag module when the vehicle steering wheel is assembled.

10. A vehicle steering wheel of a vehicle, comprising a steering wheel main body, a prefabricated airbag module, a coupling device according to at claim 1, and a damping element for vibratory coupling of the securing body to the steering wheel main body, wherein the vehicle steering wheel includes a horn contact as well as a mating contact axially adjacent to the horn contact, and wherein both the horn contact and the mating contact are formed on vibratingly supported components of the vehicle steering wheel.

11. The vehicle steering wheel according to claim 10, wherein the airbag module is secured to the steering wheel main body exclusively by the engagement connection with the coupling device.

12. The vehicle steering wheel according to claim 10, wherein the airbag module is secured to the steering wheel main body by the coupling device, wherein additionally a further connection between the airbag module and the steering wheel main body which is independent of the coupling device is provided.

13. The coupling device according to claim 7, wherein the damping element is preassembled to the axial lower face of the securing body.

14. The coupling device according to claim 7, wherein the electronic control unit includes a horn contact.

15. The coupling device according to claim 2, wherein the electronic control unit comprises an equipped printed circuit board and a housing part, the housing part being attached to the securing body and, together with the securing body, enclosing the printed circuit board.

16. The coupling device according to claim 15, wherein plural engagement elements are provided and a damping element is associated with each engagement element, wherein the engagement elements and the associated damping element are disposed axially one behind the other.

17. The coupling device according to claim 16, wherein, on the axial upper face of the securing body, a horn contact or an actuating element for triggering a horn signal is disposed and the engagement element is designed so that the airbag module can be coupled to the securing body by the engagement connection in such a manner that it can be limitedly axially displaced.

18. The coupling device according to claim 17, wherein on the axial lower face of the securing body, a contact surface for a damping element is provided for vibratingly coupling the securing body to the steering wheel main body.

19. The coupling device according to claim 18, wherein the coupling device includes a damping element which abuts against the contact surface on the axial lower face of the securing body and vibratingly couples the securing body to the steering wheel main body so that the securing body and the steering wheel main body are movable relative to each other at least transversely to the steering wheel axis.

20. The coupling device according to claim 18, wherein the damping element is preassembled to the axial lower face of the securing body.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0030] Further features and advantages of the disclosure will be evident from the following description of exemplary arrangements with reference to the drawings, wherein:

[0031] FIG. 1 shows a perspective exploded view of a vehicle steering wheel according to the disclosure comprising a coupling device according to the disclosure as set forth in an exemplary arrangement;

[0032] FIG. 2 shows a schematic detail section across the steering wheel according to FIG. 1 in the area of an engagement element of the coupling device;

[0033] FIG. 3 shows a perspective exploded view of a vehicle steering wheel according to the disclosure comprising a coupling device according to the disclosure as set forth in another exemplary arrangement;

[0034] FIG. 4 shows a schematic detail section across the steering wheel according to FIG. 3 in the area of an engagement element of the coupling device;

[0035] FIG. 5 shows a perspective view of an assembly group according to the disclosure for a vehicle steering wheel comprising a coupling device according to the disclosure as set forth in one exemplary arrangement;

[0036] FIG. 6 shows a perspective view of an assembly group according to the disclosure for a vehicle steering wheel comprising a coupling device according to the disclosure as set forth in another exemplary arrangement;

[0037] FIG. 7 shows a perspective view of an assembly group according to the disclosure for a vehicle steering wheel comprising a coupling device according to the disclosure as set forth in yet another exemplary arrangement;

[0038] FIG. 8 shows a perspective section view of an assembly group according to the disclosure for a vehicle steering wheel comprising a coupling device according to the disclosure as set forth in yet another exemplary arrangement;

[0039] FIG. 9 shows a detail section across the assembly group according to FIG. 8 in the area of a securing body of the coupling device according to the disclosure;

[0040] FIG. 10 shows a perspective bottom view of the coupling device according to the disclosure as set forth in FIG. 9 in the area of the securing body;

[0041] FIG. 11 shows a perspective bottom view of a damping element for the coupling device according to the disclosure as set forth in FIG. 10;

[0042] FIG. 12 shows a perspective view of a vehicle steering wheel comprising a coupling device according to the disclosure;

[0043] FIG. 13 shows a sectional view of a vehicle steering wheel according to the disclosure comprising an assembly group as set forth in FIG. 8 and an installed airbag module;

[0044] FIG. 14 shows a perspective exploded view of a vehicle steering wheel according to the disclosure comprising a coupling device according to the disclosure; and

[0045] FIG. 15 shows a perspective exploded view of a vehicle steering wheel according to the disclosure comprising a coupling device according to the disclosure as set forth in a further exemplary arrangement.

DETAILED DESCRIPTION

[0046] FIG. 1 illustrates a vehicle steering wheel 10 comprising a steering wheel main body 12, a prefabricated airbag module 14 and a coupling device 16 for vibratory securing of the airbag module 14 to the steering wheel main body 12.

[0047] The coupling device 16 comprises a securing body 18 which has, relative to a steering wheel axis A, an axial lower face 20 that faces the steering wheel main body 12 when the vehicle steering wheel 10 is assembled, as well as an opposite axial upper face 22 that faces the airbag module 14 when the vehicle steering wheel 10 is assembled. On the axial lower side 20 of the securing body 18, a contact surface 24 for a damping element 26 is provided for vibratory coupling of the securing body 18 to the steering wheel main body 12, whereas on the axial upper face 22 at least one engagement element 28 is arranged for engagement with the airbag module 14.

[0048] The engagement element 28 is configured so that the airbag module 14 can be coupled to the securing body 18 by an engagement connection in such a manner that it cannot be substantially axially displaced or it can be limitedly axially displaced.

[0049] According to the exemplary arrangement of FIG. 1, the securing body 18 is a securing plate extending perpendicularly to the steering wheel axis A and having three engagement elements 28. In this case, the securing body 18 is a metal part configured integrally with the engagement elements 28, wherein the engagement elements 28 have an identical distance from the steering wheel axis A and are arranged to be evenly spread in the circumferential direction. Alternative configuration variants are also imaginable, however, in which the securing body 18 is made of robust plastic material.

[0050] Even if in the exemplary arrangements according to FIGS. 1 to 13 merely one securing body 18 is graphically shown, said securing body 18 is intended, within the scope of the present application, to symbolize always an electronic control unit 82 having an integrated securing body 18, as shown in detail in FIGS. 14 and 15.

[0051] The coupling device 16 includes, in the shown exemplary arrangement, three damping elements 26 each of which abuts on a contact surface 24 on the axial lower side 20 of the securing plate.

[0052] According to FIG. 1, a damping element 26 is associated with each engagement element 28, the engagement elements 28 and the associated damping elements 26 being disposed axially one behind the other.

[0053] FIG. 2 illustrates a detail section across the vehicle steering wheel 10 of FIG. 1 in the area of a damping element 26 and its associated engagement element 28.

[0054] The damping element 26 in this case comprises a vibration-damping material 27, such as an elastomer, as well as two stop elements 30 and a mounting sleeve 32 each of which is adjacent to the vibration-damping material 27. The stop elements 30 are axially disposed on both sides of the vibration-damping material 27, while the mounting sleeve 32 extends axially between the stop elements 30.

[0055] The steering wheel main body 12 generally comprises a steering wheel skeleton including a steering wheel rim, at least one spoke as well as a hub 34 and a hub plate 36. Moreover, the steering wheel main body 12 usually comprises a foam wrapping 38, such as of polyurethane, which at least partially surrounds the steering wheel skeleton.

[0056] The damping element 26 is secured, according to FIG. 2, via the mounting sleeve 32 to the steering wheel skeleton, the mounting sleeve 32 and the hub plate 36 forming a bayonet lock, for example.

[0057] Further, it becomes clear that the securing body 18 with the integrally formed engagement element 28 is connected to the damping element 26 via a screw 40 and is connected to the steering wheel skeleton via the damping element 26.

[0058] The vibration-damping material 27 can be connected already in advance, such as by vulcanizing, to the mounting sleeve 32 and the stop elements 30 to form with the latter the prefabricated damping element 26. Then the mounting sleeve 32 of each individual damping element 26 is secured, in the manner of a bayonet lock, to the steering wheel main body 12, precisely to the hub plate 36 of the steering wheel main body 12. Finally, the securing body 18 is inserted with its integrally formed engagement elements 28 and is connected to the individual damping elements 26 by the screws 40.

[0059] As will be exemplified below by FIG. 4, as a matter of course also alternatives for securing the coupling device 16 to the steering wheel main body 12 are imaginable, however.

[0060] In any case, an assembly group comprising the steering wheel main body 12, the afore-described coupling device 16 and at least one damping element 26 for vibratory coupling of the securing body 18 to the steering wheel main body 12 is resulting in this way, wherein the at least one damping element 26 is disposed on the axial lower face 20 of the securing body 18 and is preassembled together with the securing body 18 on the steering wheel main body 12.

[0061] The engagement elements 28 of the coupling device 16 are respective rigid engagement hooks, according to FIGS. 1 and 2, which immerse into module bushes 42 when the prefabricated airbag module 14 is axially attached and engage with a spring wire 43 mounted on the airbag module 14.

[0062] FIG. 3 illustrates a vehicle steering wheel 10 which differs from the steering wheel design according to FIG. 1 merely by a different exemplary arrangement of the coupling device 16. In order to avoid repetitions, therefore the foregoing description is generally referred to and, in the following, primarily differences will be discussed.

[0063] As compared to the exemplary arrangement according to FIG. 1, the coupling device 16 according to FIG. 3 shows a different securing to the steering wheel main body 12 which is of particular advantage in view of the mounting effort. Instead of the stop elements 30 and the mounting sleeves 32, the coupling device 16 includes a base plate 44 for installing the securing body 18 on the steering wheel main body 12.

[0064] The vibration-damping material 27 in this case constitutes the damping element 26 and can be connected, for example by vulcanizing, already in advance to the securing body 18 and the base plate 44 so that the damping element 26 is part of the prefabricated coupling device 16.

[0065] It becomes clear by the detail section according to FIG. 4 that the base plate 44 of the coupling device 16 then has to be secured only to the steering wheel main body 1, wherein the base plate 44 in the present exemplary arrangement is concretely screwed with the hub plate 36 of the steering wheel main body 12 by a screw 46.

[0066] For further reduction of the mounting effort for the coupling device 16, alternatively or additionally to the screwed connection it is also imaginable to foam at least the edge of the base plate 44 into the foam wrap 38 and thus to secure the same to the steering wheel main body 12.

[0067] In order to prevent the airbag module 14, when it is activated, from completely disengaging from the steering wheel main body 12, directly on the steering wheel main body 12 tether elements may be provided which are spaced apart from the airbag module 14 during normal driving operation and act directly on the airbag module 14 and retain the module 14 only when the module is activated. Said tether elements are, for example, catch hooks or engagement hooks 80 formed integrally with the steering wheel skeleton of the steering wheel main body 12 (see FIG. 12).

[0068] According to a specific variant of the vehicle steering wheel 10, tether elements of this type are not provided. Then the airbag module 14 is secured to the steering wheel main body 12 exclusively via the coupling device 16. In order to fix the engagement element 28 of the coupling device 16 particularly tightly and reliably to the steering wheel main body 12 in this case, alternatively or additionally to the screw 46, a screw 48 indicated as a broken line in FIG. 4 is provided.

[0069] As regards a horn function of the steering wheel 10, it is particularly advantageous when the vehicle steering wheel 10 has a horn contact 50 as well as a mating contact 52 axially adjacent to the horn contact 50, wherein both the horn contact 50 and the mating contact 52 are formed on vibratingly supported components of the vehicle steering wheel 10.

[0070] Vibratingly supported components in this context are, for example, the securing body 18 of the coupling device 16 as well as the airbag module 14 with all of its module parts.

[0071] In FIGS. 5 to 7, various options to realize such a horn function on the vehicle steering wheel 10 are exemplified.

[0072] FIG. 5 shows an assembly group for the vehicle steering wheel 10, comprising a prefabricated airbag module 14 and a coupling device 16 which has a horn contact 50 for triggering a horn signal on the upper face 22 of the securing body 18.

[0073] The airbag module 14 includes, axially adjacent to the horn contact 50, a mating contact 52, wherein the (entire) airbag module 14 is supported to be axially movable relative to the securing body 18 for triggering the horn signal. In other words, the prefabricated airbag module 14 is thus coupled to the securing body 18 in such a manner that it can be limitedly axially displaced via the engagement connection with the engagement elements 28 of the coupling device 16 when the vehicle steering wheel 10 is assembled.

[0074] FIG. 6 illustrates another assembly group for the vehicle steering wheel 10 which differs from the exemplary arrangement according to FIG. 5 only in that the airbag module 14 includes both the horn contact 50 and the mating contact 52 which is axially spaced apart from the horn contact 50. The vibratingly supported securing body 18 includes, axially adjacent to the horn contact 50, at least one axially projecting actuating element 53, in the shown variant two hook-shaped projections being provided as actuating elements 53. For actuating the horn, then the (entire) airbag module 14 is moved axially toward the securing body 18 against a spring force, wherein the horn contact 50 is deformed or displaced by the at least one actuating element 53 in the direction of the mating contact 52 until the desired horn signal is sounding when the contacts are touched.

[0075] FIG. 7 finally shows another exemplary arrangement of the assembly group for the vehicle steering wheel 10, comprising a prefabricated airbag module 14 and a coupling device 16, the horn function being integrated in the airbag module 14. The prefabricated airbag module 14 in this case includes a module cover 54 with the horn contact 50 as well as another module component 56 with the mating contact 52 axially adjacent to the horn contact 50, the module cover 54 being supported to be axially movable relative to the further module component 56 for triggering the horn signal.

[0076] As compared to the configuration arrangements according to FIGS. 5 and 6, consequently, according to FIG. 7, the horn is not actuated by displacing the entire airbag module 14 but by a relative movement between the module cover 54 and the further module component 56, such as a module housing.

[0077] All configuration arrangements have in common, however, that all components required for actuating the horn, such as horn contacts 50, mating contacts 52 and/or actuating elements 53 are vibratingly supported on the steering wheel main body 12. In a vehicle steering wheel 10 with vibration damping, all of the components required for actuating the horn are, in other words, part of the damper weight of the steering wheel vibration damper.

[0078] This is also applicable to the further exemplary arrangement of the coupling device 16 shown in FIGS. 8 to 13 in which the damping element 26 extends through an opening 58 of the securing body 18.

[0079] The damping element 26 in the present exemplary arrangement is made of the vibration-damping material 27 which is ring-shaped and externally has a radial shoulder. The securing body opening 58 has an opening edge with radially inwardly protruding projections 60, 62 which form the contact surface 24 for the damping element 26 and act on the radial shoulder of the vibration-damping material 27.

[0080] The radial shoulder in the vibration-damping material 27 is configured, according to FIG. 11, as a peripheral groove 64, wherein the opening edge, precisely the projections 60 of the opening edge, engage in the groove 64. This allows the elastic ring of vibration-damping material 27 to be knotted quickly and easily into the opening 58 so that the damping element 26 is axially positioned and fixed on the securing body 18 with minimum effort. Each projection 60 of the securing body 18 has an axial lower face 20 facing the steering wheel main body 12 and forms a contact surface 24 for the damping element 26 which corresponds, in the present case, to the ring-shaped vibration-damping material 27.

[0081] FIGS. 8 and 9 illustrate an assembly group comprising a steering wheel main body 12, a coupling device 16 and a screw 66 for mounting the coupling device 16 on the steering wheel main body 12, the screw 66 extending through the ring-shaped vibration-damping material 27.

[0082] With respect to a screw axis S, the screw 66 extends from a screw head 68 in the axial direction via a screw shank 70 to a free shank end 72. The screw shank 70 is stepped having a spacer portion 74 adjacent to the screw head 68 and a threaded portion 76 adjacent to the spacer portion 74 toward the free shank end 72, the threaded portion 76 adjacent to the spacer portion 74 toward the shank end 72, the threaded portion 76 being separated from the spacer portion 74 by a step 78. The threaded portion 76 has a smaller shank diameter than the spacer portion 74 and is screwed into the hub plate 36 of the steering wheel main body 12, until the step 78 abuts on the hub plate 36 and prevents further screwing in.

[0083] The engagement element 28 extends in the axial direction from the securing body 18 to a free end and substantially has a hollow-cylindrical design, with an engagement projection being integrally formed on the free end. An outer diameter of the screw head 68 is somewhat smaller than an inner diameter of the engagement element 28 so that the screw 66 can be inserted into the engagement element 28 and extends through the opening 58 of the securing body 18 into the hub plate 36. Said screwing of the securing body 18 in the area of the engagement element 28 contributes to a particularly compact design of the coupling device 16.

[0084] According to FIG. 9, an axial dimension of the spacer portion 74 of the screw 66 is somewhat larger than an axial dimension of the securing body 18 in the area of the damping element 26 so that a certain movement of the securing body 18 relative to the steering wheel main body 12 is possible for vibration damping.

[0085] An axial dimension of the damping element 26 is at least as large as the axial dimension of the spacer portion 74 so that the vibration-damping material 27 is axially positioned as well as preferably slightly compressed when the screw 66 is turned in.

[0086] The groove 64 in the vibration-damping material 27 is disposed so that the securing body 18 is held, in a non-excited idle position of the vehicle steering wheel 10, via its projections 60 engaging in the groove 64 axially spaced apart from the screw head 68 and the hub plate 36, in particular substantially axially in the middle between the screw head 68 and the hub plate 36.

[0087] Just as the projections 60, also the projections 62 of the securing body 18 axially adjacent to the screw head 68 include axial lower faces 20 which face the steering wheel main body 12 and each of which forms a contact surface 24 for the damping element 26. However, the projections 60 primarily act as stops of the securing body 18 on the screw head 68 to define a maximum relative movement between the securing body 18 and the steering wheel main body 12.

[0088] The vibration-damping material 27 abuts, with an axial end face, at least in portions on the screw head 68 of the screw 66 and, with an opposite axial end face, at least in portions on the steering wheel main body 12.

[0089] Thus, a holding space for the vibration-damping material 27 is thus defined in the axial direction by the screw head 68 and the steering wheel main body 12 and in the radial direction by the spacer portion 74 of the screw shank 70 and the securing body 18. Therefore, advantageously separate stop elements 30 and mounting sleeves 32 (as shown in FIG. 2, for example) can be dispensed with.

[0090] If extremely high forces, as they occur when the airbag module 14 is activated, for example, cannot be transferred by the connection between the airbag module 14 and the coupling device 16 and/or by the connection between the coupling device 16 and the steering wheel main body 12, it is imaginable that the airbag module 14 is secured to the steering wheel main body 12 not only by the coupling device 16, but that additionally a further connection is provided between the airbag module 14 and the steering wheel main body 12 which is independent of the coupling device 16.

[0091] This is illustrated, for example, in a vehicle steering wheel 10 according to FIG. 12. In the shown steering wheel configuration, a coupling device 16 and a steering wheel main body 12 are provided, wherein a securing body 18 of the coupling device 16 configured as a securing plate is vibratingly connected to the steering wheel main body 12 and includes engagement elements 28 for engaging with the airbag module 14. Furthermore, tether elements which, during normal driving operation, are spaced apart from the airbag module 14 and act directly on and withhold the airbag module 14 only when the module is activated are provided on the steering wheel main body 12. According to FIG. 12, said tether elements are engagement hooks 80 formed integrally with the steering wheel skeleton of the steering wheel main body 12.

[0092] FIG. 13 illustrates the vehicle steering wheel 10 according to FIG. 12 comprising a coupling device 16 according to FIG. 9 and a mounted airbag module 14. It becomes clear that the spring wire 43 tightly connected to the airbag module 14 engages both in the engagement elements 28 of the coupling device 16 and in the engagement hooks 80 of the steering wheel main body 12.

[0093] FIG. 14 illustrates the vehicle steering wheel 10 according to FIG. 1, wherein the coupling device 16 is shown in greater detail. It becomes clear that the coupling device 16 comprises an electronic control unit 82, the securing body 18 forming at least partly a housing 84 of the electronic control unit 82. In other words, the securing body 18 is integrated in the electronic control unit 82, more precisely in the housing 84 of the electronic control unit 82.

[0094] The electronic control unit 82 comprises, according to FIG. 14, an equipped printed circuit board 86 and a housing part 88 which is attached to the securing body 18 and, together with the securing body 18, encloses the printed circuit board 86. In one exemplary arrangement, the printed circuit board 86 includes plural electronic components 90 and is fixed to the securing body 18 and/or to the housing part 88.

[0095] The housing part 88 of the electronic control unit 82 is tightly connected to the securing body 18, such as screwed, adhesively bonded with the securing body 18 or injection-molded to the securing body 18.

[0096] FIG. 15 illustrates a configuration variant of the vehicle steering wheel 10 comprising a coupling device 16 in which the securing body 18 is mounted tightly rather than vibratingly on the steering wheel body 12.

[0097] In this case, consequently the coupling device 16 does not comprise a damping element 26 which abuts against the contact surface 24 on the axial lower face 20 of the securing body 18 and vibratingly couples the securing body 18 to the steering wheel main body 12.

[0098] Even in vehicle steering wheels 10 of this type without vibration damping, a particularly advantageous compact design results when the securing body 18 is integrated in the electronic control unit 82 and at least partly forms the housing 84 of the electronic control unit 82.