Cutting mechanism
11478944 · 2022-10-25
Assignee
Inventors
- Johannes Silvius (Drachten, NL)
- Ingmar Grasmeijer (Leeuwarden, NL)
- Gerrit Klaseboer (Steenwijk, NL)
- Sjoerd Ijpma (Klagenfurt, AT)
- Mark Klaas Albert Veldhuis (Drachten, NL)
- Marcel Pol (Klazienaveen, NL)
- Margarita Zwanette Van Raalte (Tuk, NL)
- Albert Van Der Marel (Drachten, NL)
Cpc classification
International classification
B26B19/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A cutting mechanism for a hair cutting apparatus, such as a shaving apparatus, includes an outer cutting member having hair-entry openings and an inner cutting member having cutting elements each having a first cutting edge. The inner cutting member is moveable with respect to the outer cutting member so as to perform a cutting operation within a cutting region of the cutting mechanism. Adjacent hair-entry openings are separated by a dividing element having a cutting section that lies within the cutting region and a non-cutting section that is outside the cutting region. The non-cutting section includes an inner wall facing the inner cutting member and a side wall which is substantially perpendicular to the inner wall. A single chamfer is provided between the inner wall of the non-cutting region and the side wall of the non-cutting region.
Claims
1. A cutting mechanism for a hair cutting apparatus, comprising: an outer cutting member comprising hair-entry openings; an inner cutting member comprising a plurality of cutting elements each having a first cutting edge, wherein the inner cutting member is moveable with respect to the outer cutting member so as to perform a cutting operation within a cutting region of the cutting mechanism; wherein adjacent openings of the hair-entry openings are separated by a dividing element having a cutting section and a non-cutting section, wherein the cutting section lies within the cutting region for cutting hair in cooperation with the plurality of cutting elements, the cutting section having an inner wall facing the inner cutting member and a side wall which meets the inner wall to form a second cutting edge that is arranged to cooperate with the first cutting edge of a cutting element of the plurality of cutting elements, wherein the non-cutting section is outside the cutting region to not contact the plurality of cutting elements, the non-cutting section having an inner wall facing the inner cutting member, an outer wall opposite the inner wall of the non-cutting section, a first side wall and a second side wall opposite the first side wall, the first side wall and the second side wall being perpendicular to the outer wall of the non-cutting section and the inner wall of the non-cutting section, and wherein, seen in a cross-section of the dividing element taken perpendicularly to the inner wall of the non-cutting section and extending parallel to a local movement direction of the first cutting edges relative to the dividing element, a first transition at a leading edge of the non-cutting section between the inner wall of the non-cutting section and the first side wall consists of a first single planar chamfer, wherein a second transition at a trailing edge of the non-cutting section between the inner wall of the non-cutting section and the second side wall consists of a second single planar chamfer, the leading edge being opposite the trailing edge, and wherein the first single planar chamfer and the second single planar chamfer extend away from each other from opposing ends of the inner wall of the non-cutting section.
2. The cutting mechanism according to claim 1, wherein a distance between the inner wall of the non-cutting section and the outer wall of the non-cutting section of the dividing element is between 0.21 mm and 0.3 mm, and wherein the first single planar chamfer forms an internal angle with the first side wall of the non-cutting section of between 120° and 149° and the second single planar chamfer forms an internal angle with the second side wall of the non-cutting section of between 120° and 149°.
3. The cutting mechanism according to claim 1, wherein the outer wall of the non-cutting section and the inner wall of the non-cutting section are parallel to the local movement direction.
4. The cutting mechanism according to claim 1, wherein at least one of the first single planar chamfer and the second single planar chamfer is formed over a height of between 10% and 40% of a distance between the inner wall of the non-cutting section and the outer wall of the non-cutting section of the dividing element.
5. The cutting mechanism according to claim 4, wherein the distance between the inner wall of the non-cutting section and the outer wall of the non-cutting section of the dividing element is between 0.05 mm and 0.3 mm.
6. The cutting mechanism according to claim 1, wherein a width of a hair-entry opening of the hair-entry openings is between 0.15 mm and 0.45 mm.
7. The cutting mechanism according to claim 1, wherein the outer cutting member is at least partially formed by pressing.
8. The cutting mechanism according to claim 1, wherein the inner cutting member is rotatable about a rotational axis with respect to the outer cutting member so as to perform the cutting operation within the cutting region of the cutting mechanism.
9. The cutting mechanism according to claim 8, wherein the cutting section comprises a further side wall which is perpendicular to the inner wall of the cutting section, and wherein, seen in a further cross-section of the dividing element taken perpendicularly to the inner wall of the cutting section and extending parallel to the local movement direction of the first cutting edges relative to the dividing element, the cutting section includes a cutting section single planar chamfer between the inner wall of the cutting section and the further side wall of the cutting section.
10. The cutting mechanism according to claim 8, wherein at least a portion of the non-cutting section is positioned radially outwards or radially inwards of the cutting region with respect to the rotational axis.
11. The cutting mechanism according to claim 1, wherein the first single planar chamfer forms an internal angle with the first side wall of the non-cutting section of between 120° and 160°.
12. The cutting mechanism according to claim 1, wherein a height of at least one of the first single planar chamfer and the second single planar chamfer is between 0.02 mm and 0.10 mm.
13. A hair cutting apparatus having at least one cutting mechanism and a housing supporting the at least one cutting mechanism, the at least one cutting mechanism comprising: an outer cutting member comprising hair-entry openings; an inner cutting member comprising a plurality of cutting elements each having a first cutting edge, wherein the inner cutting member is moveable with respect to the outer cutting member so as to perform a cutting operation within a cutting region of the cutting mechanism; wherein adjacent openings of the hair-entry openings are separated by a dividing element having a cutting section and a non-cutting section, wherein the cutting section lies within the cutting region, the cutting section having an inner wall facing the inner cutting member and a side wall which meets the inner wall to form a second cutting edge that is arranged to cooperate with the first cutting edge of a cutting element of the plurality of cutting elements, wherein the non-cutting section is outside the cutting region, the non-cutting section having an inner wall facing the inner cutting member, an outer wall opposite the inner wall of the non-cutting section, a first side wall and a second side wall opposite the first side wall, the first side wall and the second side wall being perpendicular to the outer wall of the non-cutting section and the inner wall of the non-cutting section, and wherein, seen in a cross-section of the dividing element taken perpendicularly to the inner wall of the non-cutting section and extending parallel to a local movement direction of the first cutting edges relative to the dividing element, a first single planar chamfer is provided between the inner wall of the non-cutting section at a leading edge of the non-cutting section and the first side wall of the non-cutting section and a second single planar chamfer is provided at a trailing edge of the non-cutting section between the inner wall of the non-cutting section and the second side wall of the non-cutting section, the leading edge being opposite the trailing edge, and wherein the first single planar chamfer and the second single planar chamfer extend away from each other from opposing ends of the inner wall of the non-cutting section.
14. A method of manufacturing an outer cutting member of a cutting mechanism, the method comprising acts of: providing a blank comprising hair-entry openings, wherein adjacent openings of the hair-entry openings are separated by a dividing element having a cutting section and a non-cutting section; and pressing the blank with a first die so as to form a first single planar chamfer along a first length of a first edge between an inner wall of the non-cutting section of the dividing element and a first side wall of the non-cutting section of the dividing element and to form a second single planar chamfer along a second length of a second edge between the inner wall and a second side wall of the non-cutting section of the dividing element, the second side wall being opposite the first side wall and the first edge being opposite the second edge, the first side wall and the second side wall being perpendicular to an outer wall of the non-cutting section and the inner wall of the non-cutting section, wherein the first single planar chamfer and the second single planar chamfer extend away from each other from opposing ends of the inner wall of the non-cutting section.
15. The method of manufacturing of claim 14, wherein a distance between the inner wall of the non-cutting section and the outer wall of the non-cutting section of the dividing element is between 0.21 mm and 0.3 mm, and wherein the first single planar chamfer forms an internal angle with the first side wall of the non-cutting section of between 120° and 149° and the second single planar chamfer forms an internal angle with the second side wall of the non-cutting section of between 120° and 149°.
16. The method of claim 14, wherein a distance between the inner wall of the non-cutting section and the outer wall of the non-cutting section of the dividing element is between 0.21 mm and 0.3 mm.
17. The method according to claim 14, wherein the first die is shaped so as to form the first single planar chamfer and the second single planar chamfer.
18. The method according to claim 14, wherein the first die is shaped such that pressing the blank with the first die causes relative movement between the first die and the blank so as to appropriately align the first die and the blank.
19. The method according to claim 14, wherein the first die faces the inner wall, and wherein the blank is pressed between the first die and the second die.
20. The method according to claim 14, wherein the act of pressing the blank with the first die forms a concave inner face of the blank such that the inner cutting member is fitted in the concave inner face.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention will now be described, by way of example, with reference to the accompanying drawings, in which:
(2)
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(10)
(11) As shown in
(12) The inner cutting member 8 comprises a plurality of cutting elements 18 which each comprise a first cutting edge 20 which, in the present embodiment, extends in the radial direction relative to the rotational axis 10. The first cutting edges 20 have a radial length L2. As shown in
(13) It is noted that, in the present embodiment, the annular outer surface of the outer cutting member 6, wherein the hair-entry openings 14 are provided, is planar. However, said outer surface may also be non-planar, and may in particular have a convex shape seen in a cross-section comprising the rotational axis 10. In such embodiments, the first cutting edges 20 will have a curved shape matching the convex shape of the annular inner surface of the outer cutting member 6.
(14) Referring now to
(15) The dividing element 16 comprises a first central cutting section 32 that lies within the cutting region, and a non-cutting section 34 comprising first and second portions 34a, 34b that lie outside the cutting region. The position of the cutting section 32 within the cutting region and the position of the non-cutting section 34 outside the cutting region is to be seen in a direction perpendicular to the planar cutting area 22 from a point of view above or below the cutting area 22, as in
(16) As best shown in
(17) The cutting section 32 of the dividing element 16 comprises a first side wall 24 which bounds an adjacent hair-entry opening, a second opposed side wall 26 which bounds an adjacent opposite hair-entry opening, an outer wall 28 which faces outwards, and an inner wall 30 which faces the inner cutting member 6. The inner and outer walls 28, 30 are spaced apart and parallel and are generally parallel to the cutting plane and perpendicular to the rotational axis 10. The first and second side walls 24, 26 are generally parallel to one another and are substantially perpendicular to the inner and outer walls 28, 30. The first side wall 24 and the inner wall 30 meet to form a second cutting edge 33 which cooperates with the first cutting edges 20 during rotation of the inner cutting member 6. As described above, the second cutting edge 33 cooperates with the first cutting edges 20 to perform hair-cutting operations in use (i.e. hair is cut between the first and second cutting edges 20, 33). The second side wall 26 and the inner wall 30 also meet at an edge 35. The first and second side walls 24, 26 are connected to the outer wall 28 by curved edge portions 36, 38, which in this embodiment have a substantially constant and relatively large radius. The curved edge portions 36, 38 limit irritation of the skin caused by moving the shaving apparatus 1 across a user's skin.
(18) Referring now also to
(19) Different from the cutting section 32, a first single chamfer 40 is provided between the first side wall 24 and the inner wall 30 of the non-cutting section 34 of the dividing element 16, and a second single chamfer 42 is provided between the second side wall 26 and the inner wall 30 of the non-cutting section 34 of the dividing element 16. Thereby, only a single chamfer 40, 42 is connecting the respective side wall 24, 26 to the inner wall 30 of the non-cutting section 34. The term “chamfer” should be understood to mean a straight section (i.e. the chamfer lies on a single straight line and has no curvature) in the cross-section of the non-cutting section 34 taken perpendicularly to the radial direction relative to the rotational axis 10, as shown in
(20) In the present embodiment an internal angle θ (indicated in
(21) Although not shown, a gradual transition between the geometry of the cutting section 32 and the non-cutting section 34 may be provided.
(22) Referring now to
(23)
(24) A method of manufacturing the outer cutting member 6 according to the invention will now be described with reference to
(25) Initially a blank 100 having the required hair-entry openings 14 and non-profiled dividing elements 16 is manufactured. The blank 100 having the hair-entry openings 14 may be manufactured using any suitable process such as by stamping, electrical discharge machining (EDM), electrochemical machining (ECM), milling, sawing or by any other suitable technique well known to those skilled in the art. The blank 100 is a substantially planar element. The dividing elements 16 are non-profiled in as much as they simply comprise first and second side walls 24, 26 and inner and outer walls 28, 30 that all meet at a right angled edge.
(26) The edges of the dividing element 16 are profiled using a pressing (otherwise referred to as a coining) operation. In particular, the blank 100 is pressed between a first die 102, which faces the inner wall 30 of the dividing element 16, and a second die 104 which faces the outer wall 28 of the dividing element. It is noted that
(27) The blank 100 is placed onto the second die 104 with the inner wall 30 facing the first die 102 (
(28) The rounded edges 36, 38 on the outer walls 28 of the dividing elements 16 may be formed separately by another process or, as shown in
(29) It will be evident for the skilled person that, although not shown in the figures, the single chamfers 46 between the inner walls 30 and the second side walls 26 of the cutting sections 32 of the dividing elements 16 in the embodiment of
(30) The hair-cutting apparatus according to the embodiments described here before is a shaving apparatus comprising rotary cutting mechanisms according to the invention, in which the inner cutting member 8 is rotated with respect to the outer cutting member 6 about the rotational axis 10 in a single direction. However, in other embodiments the inner cutting member may be rotated with respect to the outer cutting member in a reciprocating manner in two opposite rotational directions about the rotational axis. The invention also relates to cutting mechanisms in which the inner cutting member performs a linear motion with respect to the outer cutting member, in particular a reciprocating motion in two opposite linear directions. In embodiments with a reciprocating rotational or linear motion of the inner cutting member, the cutting sections of the dividing elements may have a second cutting edge both between their inner wall and their first side wall and between their inner wall and their second side wall to provide a cutting function in both movement directions of the inner cutting member. In such embodiments, single chamfers may only be provided on the non-cutting sections of the dividing elements.