Height and slope adjustable pedestal
09803377 ยท 2017-10-31
Assignee
Inventors
Cpc classification
E04F15/02452
FIXED CONSTRUCTIONS
International classification
Abstract
An elevating leveling pedestal having a base rotatably attached to a first coupling end to collectively create a height adjustment mechanism, a second coupling end non-rotatably attached to a first end of a non-threaded midsection of predetermined length with a second end non-rotatably attached to a head assembly to support, secure, and level a surface installed over a non-sloping or sloping sub-surface. Another embodiment comprising a height and slope adjustable pedestal that has its tilting mechanism on the bottom of the pedestal allowing the pedestal column to remain vertical and not skewed made using a single length of unthreaded piping, the rotatable device base having minimal surface threading, and the device base able to be locked in a zero or non-zero slope for supporting a structure above a fixed surface, and the method of using such a device.
Claims
1. A height-adjustable bottom-tiltable leveling pedestal, comprising: a leveling base; a bottom cap; a midsection, said midsection having a first end and a second end, and a height adjustable coupling having a threaded end and a non-threaded end; a threaded cap, and a deck tile connector, said deck tile connector atop said threaded cap, said threaded cap rotatably connected to said threaded end of said coupling, said non-threaded end of said height adjustable coupling fixedly connected to said first end of said midsection, said second end of said midsection fixedly connected to said bottom cap, said bottom cap rotatably attached to said leveling base creating a pedestal assembly, said pedestal assembly structured to support, secure, and level a surface being installed over a non-sloping or sloping sub-surface.
2. The pedestal, as recited in claim 1, wherein said leveling base is attached to said bottom cap using a bolt, a threaded insert, a lock washer, and a washer.
3. The pedestal, as recited in claim 2, wherein said washer has an aperture providing for slope adjustment.
4. The pedestal, as recited in claim 3, wherein said pedestal further comprises said leveling base and said bottom cap having convex concave mating surfaces providing for slidably positioning of said leveling base and said bottom cap with respect to each other.
5. The pedestal, as recited in claim 4, wherein said bottom cap aperture enables the tilting of said leveling base to between 0 and approximately seven percent grade slope from the horizon.
6. The pedestal, as recited in claim 5, wherein said leveling base is locked into a desired angle.
7. The pedestal, as recited in claim 6, wherein said leveling base is locked into said desired angle by inserting a hex-wrench into a hex-accepting bolt and turning the wrench until a desired amount of locking tightness is achieved.
8. The pedestal, as recited in claim 7, wherein said midsection has a height that depends on the requirement of each use.
9. The pedestal, as recited in claim 8, wherein said threaded cap may be rotated to achieve a required height.
10. The pedestal, as recited in claim 9, further comprising a zero-compensating washer inserted between said lock washer and said threaded insert providing for attaining a desired zero-tilted leveling base position when said pedestal is being positioned on a horizontally flat surface.
11. The pedestal, as recited in claim 10, wherein said zero-compensating washer locks said leveling base at zero degrees.
12. The pedestal, as recited in claim 11, wherein threads of said threaded end of said coupling provide a mechanism to increase or decrease the height of said pedestal.
13. The pedestal, as recited in claim 12, wherein threads of said threaded end of said coupling comprise six mating threads per inch.
14. The pedestal, as recited in claim 13, wherein said deck tile connector comprises spacer tabs for spacing of deck-tiles being supported by said pedestal.
15. The pedestal, as recited in claim 14, wherein said deck tile connector comprises four removable spacer tabs.
16. The pedestal, as recited in claim 15, wherein said mid-section is made of predetermined lengths of unthreaded PVC pipe.
17. The pedestal, as recited in claim 16, wherein said surface being installed over a non-sloping or sloping sub-surface comprises said deck-tiles.
18. The pedestal, as recited in claim 17, wherein said pedestal can be elevated to heights ranging up to about 24 inches above the subsurface over which said deck-tiles are being installed.
19. A height-adjustable bottom-tiltable leveling pedestal, comprising: a leveling base; a bottom cap; a midsection having a first end and a second end, and a coupling having a threaded end and a non-threaded end; a height adjustable threaded cap, and a deck tile connector, said deck tile connector atop said threaded cap, said threaded cap rotatably connected to said threaded end of said coupling, said non-threaded end of said coupling fixedly connected to said first end of said midsection, said second end of said midsection fixedly connected to said bottom cap, said bottom cap rotatably attached to said leveling base creating said pedestal assembly, said leveling base attached to said bottom cap using a bolt, a threaded insert, a lock washer, and a washer, said leveling base and said bottom cap having convex concave mating surfaces providing for slidably positioning of said leveling base and said bottom cap with respect to each other, wherein said pedestal assembly is structured to support, secure, and level a surface being installed over a non-sloping or sloping sub-surface.
20. A height-adjustable bottom-tiltable leveling pedestal, comprising: a leveling base; a bottom cap; a midsection having a first end and a second end, and a coupling having a threaded end and a non-threaded end; a height adjustable threaded cap, and a deck tile connector, said deck tile connector atop and fixedly connected to said threaded cap, said threaded cap rotatably connected to said threaded end of said coupling, said non-threaded end of said coupling fixedly connected to said first end of said midsection, said second end of said midsection fixedly connected to said bottom cap, said bottom cap rotatably attached to said leveling base creating said pedestal assembly, said leveling base attached to said bottom cap using a bolt, a threaded insert, a lock washer, and a washer, said lock washer having an enlarged aperture, said leveling base and said bottom cap having convex concave mating surfaces providing for slidably positioning of said leveling base and said bottom cap with respect each other, said aperture in said bottom cap enables the tilting of said leveling base to between 0 and approximately seven percent grade slope from the horizon, wherein said pedestal assembly is structured to support, secure, and level a surface being installed over a non-sloping or sloping sub-surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order that these and other objects, features, and advantages of the present invention may be more fully comprehended and appreciated, the invention will now be described, by way of example, with reference to specific embodiments thereof which are illustrated in appended drawings wherein like reference characters indicate like parts throughout the several figures. It should be understood that these drawings only depict preferred embodiments of the present invention and are not therefore to be considered limiting in scope, thus, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings, in which:
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A LIST OF REFERENCE NUMBERS AND THE PARTS TO WHICH THEY REFER
(18) 1 Coupling. 2 Mid-section of PVC unthreaded pipe. 3 Fasteners. 4 Cap. 5 Base. 6 Locking washer. 7 Bolt. 18 Washer. 19 Zero compensator washer. 10 Tiltable support-head. 11 Double-ended, multi-purpose bushing. 12 Spacing tabs. 14 Adapter. 13 Uplift protection washer having a narrow elongate slot. 15 Tightening bolt or screw. 17 Stationary jaw. 18 Moveable jaw. 19 Bolt. 20 Pedestal. 22A Aperture centered in tiltable support-head 10. 22B Aperture centered in bottom of well 44. 24 Aperture centered in cap 4. 26 Aperture centered in locking washer 6. 30 Leveling head assembly. 32 Top surface of tiltable support-head 10. 34 Bottom surface of tiltable support-head 10. 36 Top surface of cap 4. 38 Bottom surface of cap 4. 43 Attachment apertures. 44 Well suspended downward through the surface of tiltable support-head 10. 50 Top rim of the mid-section 2. 60 Joist support. 71 Threaded coupling. 72 PVC pipe. 73 Fasteners. 74 Threaded cap. 75 Threaded insert. 76 Washer. 77 Bolt. 78 Lock washer. 79 Adjustable tiltable leveling base. 80 Deck tile connector. 81 Threaded insert. 82 Spacer tabs. 83 Uplift protection washer having a narrow elongate slot. 84 Locating boss. 85 Bolt. 86 Locating aperture. 87 Rubber isolation pad. 88 Bottom cap. 89 Zero slope compensator. 90 Adjustable tiltable leveling pedestal assembly. 94 Aperture centered in bottom cap 88.
(19) It should be understood that the drawings are not necessarily to scale. In certain instances, details which are not necessary for an understanding of the present invention or which render other details difficult to perceive may have been omitted.
DETAILED DESCRIPTION
(20) Referring now, with more particularity, to the drawings, it should be noted that the disclosed invention is disposed to embodiments in various sizes, shapes, and forms. Therefore, the embodiments described herein are provided with the understanding that the present disclosure is intended as illustrative and is not intended to limit the invention to the embodiments described herein.
(21) The present inventive concept provides the principles that are used to make a leveling support pedestal system that is height adjustable and has a locking/titling leveling head. The pedestal levels, supports, and holds-down. That is, besides supporting and leveling the elevated surface that is being installed, the system is designed to secure the elevated surface against up-lift, from wind, for example. The inventive concept requires that the pedestal employs a single piece of non-threaded piping of predetermined length to provide the required elevated height. The example described herein uses inexpensive, readily available, strong and rigid PVC piping, although any piping that fills this need is contemplated within the scope of the invention. The principles provide for a leveling pedestal that is also able to secure the leveled, elevated surface deck-tiles, and the like, to a sub-floor that is at either a zero or a non-zero slope. To make final, small scale adjustments, rotatable means provided by the interaction of the base of the pedestal and a coupling section, provide for the pedestal to be raised or lowered vertically, as needed. To provide its leveling action, that is to compensate for sloped surfaces, the pedestal has a tilting head. For those cases where the slope of the sub-surface is zero degrees, the pedestal includes a zero compensator washer (zeroing plug) which locks the head of the pedestal to zero degrees. If the sub-surface is sloped, the zero compensator washer is removed so that the head can be tilted to the required slope of from zero degrees up to approximately seven degrees and then locked. In the exampled illustrated, the head is locked in position from the top of the pedestal by using the center tightening bolt/bushing-bolt mechanism as, in the example illustrated, comprises a washer having a narrow elongate slot, a bolt or the like, a double-ended multi-purpose bushing, and one or two locking washers. This fastener mechanism both secures the tiltable head in place at the desired slope and also secures the deck-tiles to the leveling head. On the supporting surface of the leveling head are four spacing tabs, each at a 90 orientation to its neighboring tabs, to space the deck-tiles being installed. The inventive principles also contemplate the pedestal used in a variety of different applications including variable height, sound insulation, and easing of maintenance. The self-leveling head can be, alternatively, provided with a joist support having a slide feature to permit joists of different widths to be securely fit therein. The center tightening bushing-bolt fastener mechanism also serves as an adapter for joist bracket accessory attachments, while maintain its ability to lock the angle of the head. An important part of the inventive concept is the fact that, if required, the entire pedestal may be adapted to be used in reverse, that is, literally upside down. When the pedestal is used in this orientation, it is the tiltable head that is securely attached to the sub-surface, and it follows then that what was the bottom side of the base would, in the reverse position, act to support the surface that is being installed. If desired, the pedestal could still be tightened from the top simple by have the bolt's position changed to the base instead of the head.
(22) In more detail, the elevating leveling pedestal, used herein to illustrate the inventive concept, is made up of a threaded base rotatably attached to and supporting a threaded first end of a coupling. The base and coupling collectively provide a height adjustment mechanism for final small-scale adjustments. A second non-threaded end of the coupling is non-rotatably attached to, and supports, a first end of a non-threaded midsection of a pre-determined length. A second end of the midsection is non-rotatably attached to and supports a head assembly, thus providing a pedestal that supports, secures, and levels a surface being installed over a non-sloping or sloping sub-surface. The head assembly includes a support-head having a support surface overlying and attached to a cap having a centered cap aperture therethrough. Either the support-head or the cap have a convex mating surface while the other has a concave mating surface providing for said support-head and said cap to be slidably re-positionable along their mating surfaces. The support-head is, thus, tiltable with respect to the cap and it will be shown, is lockable between zero degrees and approximately seven degrees of tilt. The support-head further includes a centered recess, referred to as a recess aperture, in which is a bottomed-well having a centered-bottom-well aperture. Detachably attaching the support-head to the cap, is an assembly comprising a double-ended bushing having a first end and a second end, that is inserted, from the support-head's support surface down into the bottomed-well of the support-head, while from the bottom surface of the cap, an attachment device, such as a headed bolt, is inserted through an aperture of a locking washer and then up through an aperture in the cap to continue up through the bottom-well aperture until it securely engages with said second end of said double-ended bushing. Once the support-head has been tilted, as required, by slidably re-positionable the support-head along the mating convex/concave surfaces of the support-head and the cap, the support-head can be securely locked at the desired angle, for example, by inserting a hex-wrench into the hex-accepting first end of the bushing aperture and turning the wrench until the desired amount of locking tightness is achieved effectively locking said support-head in a tilted position from zero to approximately seven degrees. Depending on the tolerance in the apertures, the degrees of tilt may extend pass seven degrees to an amount measured in degree minutes. When there is no slope that requires compensation, there is available a zero compensator washer that rapidly and easily locks the support-head at zero degrees. The pedestal further comprises a washer having a narrow elongate slot emanating from the washer's center to its edge, with the slot being of a width no wider than that required for the slot to just fit about the stem of a center-tightening device, such as a bolt or a screw, that extends through the centermost portion of said slot into said double-ended bushing. As a raised surface, such as decking tiles, is installed over a sub-surface, pre-made slots in the sides of the decking tiles accept the slotted washer. The washer, thus, provides a hold-down preventing the raised surface from being lifted, by the wind, for example. The support-head further comprises, on its support surface, spacer tabs that space the deck-tiles or said deck-boards being installed. The spacer tabs are either molded with said support-head or are positioned into slots molded into said support-head, as required. In the case where the spacer tabs are molded with support-head, they are available scored making them easily removed if not needed. In most cases, the spacer tabs are each positioned at a 90 orientation to a neighboring tab. Alternatively, the support surface of the support-head may be available with a joist support having a slide feature to permit joists of different widths to be securely fit therein. The structure of the pedestal is designed to allow the pedestal to be easily adapted to be used in reverse orientation.
(23) Turning now to the drawings,
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(28) In some instances, raised deck floors are installed on an upper story, such as a roof top. This can happen often if entertainment space is needed but there is no land surface available, such as in a densely populated area. If the raised deck was installed over a living space where quiet was appreciated, the sound created by entertainment on the deck could be intrusive. In such an instance, it would be desirable to include sound insulation in the deck installation. With the present system this is easily accommodated by simply inserting a rubber sound-proofing pad between tiltable support-head 10 and the deck-tiles.
(29) There are instances when the installation of a raised surface would be better served by installing the raised surface on support joists which are raised. Pedestal 20 accomplishes this by providing secure support for construction joists instead of floor tiles, or the like. Thus, the inventive principles provide for tiltable support-head 10 to be designed with accessory joist support 60 as illustrated in
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(32) Deck tile connector 80 can receive and support four spacer tabs 12 if desired for spacing of deck-tiles being installed. In the example taught herein, slots for receiving and supporting the spacer tabs are molded into deck tile connector 80. It should be understood that any means that will receive and support the spacer is contemplated by the inventive principles. Additionally, it should be understood that deck tile connector 80 is also available with the spacers molded as part of the head. In this case, when one or more such spacers are not required, a spacer may be removed by simply bending it about the scoring provided to easily and rapidly remove the spacer. It should be noted that in this example coupler 71 utilizes six mating threads per inch to provide for fine-tuning the height of the unit. Even though the threading is kept to a minimum to enhance the strength of the base, in this example, base 79 is additionally strengthened by a series of spaced vertical flanges about the base. The length of mid-section 72 is determined by the specified height for each project.
(33) To elevate the pedestal to various heights ranging up to about 30 inches above the subsurface over which the deck-tiles are being installed, the example of the present invention illustrated herein uses predetermined lengths of unthreaded PVC pipe as its mid-section 72 (also referred to as its main pedestal support section) and, as explained above, in conjunction with the threaded coupling section and its receiving base provides for final, small scale adjustments. Many of the devices presently available rely on all of their pipe sections being threaded in order to achieve a desired height. The present invention does include a threaded section that is employed for final, fine adjustments, but the main elevating and support section of the pedestal relies on lengths of custom cut unthreaded PVC pipe, for several reasons. Unthreaded PVC pipe provides added strength and rigidity over the currently available systems, as threaded elongate sections tend to have less strength, be less rigid, and thus, be wobbly. Moreover, unthreaded PVC pipe is readily available because such pipe can be found in most home stores ready to be cut to the desired length. The use of unthreaded PVC pipe also reduces cost, while creating a more rigid, stronger pedestal. The use of the unthreaded PVC pipe also improves installation time since it greatly reduces the number of threaded components which other devices require you to gang together to achieve the height required. Additionally, if desired there is provided a joist support that includes a slide feature to permit joists of different widths to be securely fit therein.
(34) The foregoing description, for purposes of explanation, uses specific and defined nomenclature to provide a thorough understanding of the invention. However, it will be apparent to one skilled in the art that the specific details are not required in order to practice the invention. Thus, the foregoing description of the specific embodiment is presented for purposes of illustration and description and is not intended to be exhaustive or to limit the invention to the precise form disclosed. Those skilled in the art will recognize that many changes may be made to the features, embodiments, and methods of making the embodiments of the invention described herein without departing from the spirit and scope of the invention. Furthermore, the present invention is not limited to the described methods, embodiments, features or combinations of features but include all the variation, methods, modifications, and combinations of features within the scope of the appended claims. The invention is limited only by the claims.