PRESSURE SENSOR DEVICE FOR MEASURING A DIFFERENTIAL NORMAL PRESSURE TO THE DEVICE AND RELATED METHODS
20170307456 ยท 2017-10-26
Inventors
- Alessandro Motta (Cassano d'Adda, IT)
- Alberto Pagani (Nova Milanese, IT)
- Giovanni Sicurella (Catania (CT), IT)
Cpc classification
International classification
G01L9/00
PHYSICS
Abstract
A pressure sensor device is to be positioned within a material where a mechanical parameter is measured. The pressure sensor device may include an IC having a ring oscillator with an inverter stage having first doped and second doped piezoresistor couples. Each piezoresistor couple may include two piezoresistors arranged orthogonal to one another with a same resistance value. Each piezoresistor couple may have first and second resistance values responsive to pressure. The IC may include an output interface coupled to the ring oscillator and configured to generate a pressure output signal based upon the first and second resistance values and indicative of pressure normal to the IC.
Claims
1. A method of determining a pressure, the method comprising: experiencing a pressure at a pressure sensor, the pressure experienced in first, second and third directions that are orthogonal to one another, wherein the pressure sensor comprises a first n-doped piezoresistor, a second n-doped piezoresistor, a first p-doped piezoresistor, and a second p-doped piezoresistor; using the first n-doped piezoresistor and the second n-doped piezoresistor arranged orthogonally, and the first p-doped piezoresistor and the second p-doped piezoresistor arranged orthogonally, to cancel out a pressure effect in the first direction and the second direction; and determining a pressure measurement indicative of a pressure experienced in the third direction, the third direction being normal to a horizontal plane of the pressure sensor.
2. The method of claim 1, wherein determining the pressure measurement comprises using ring oscillator circuitry that comprises a first inverter coupled to the first n-doped piezoresistor and the second n-doped piezoresistor, and a second inverter coupled to the first p-doped piezoresistor and the second p-doped piezoresistor, wherein the first and second inverters are different inverters or the same inverter.
3. The method of claim 2, wherein the ring oscillator circuitry comprises a first ring oscillator that comprises the first inverter and a second ring oscillator that comprises the second inverter.
4. The method of claim 2, wherein the pressure sensor is embedded within a solid material, the method further comprising wirelessly transmitting a pressure output signal that provides an indication of the pressure measurement within the solid material.
5. The method of claim 4, further comprising calibrating the pressure sensor with a known amount of pressure normal to the horizontal plane of the pressure sensor to determine a piezoresistivity of each of the first n-doped piezoresistor, the second n-doped piezoresistor, the first p-doped piezoresistor and the second p-doped piezoresistor.
6. A sensor, comprising: ring oscillator circuitry comprising an inverter, wherein the inverter comprises a p channel transistor coupled in series with an n-channel transistor, between a reference voltage node and a ground node; and an output interface coupled to the ring oscillator circuitry configured to generate a pressure output signal based upon resistance values in the ring oscillator circuitry, and indicative of a pressure normal to the sensor; wherein: the inverter is coupled to a first piezoresistor couple having a first conductivity type, and a second piezoresistor couple having a second conductivity type, wherein the second conductivity type has opposite conductivity of the first conductivity type; the first piezoresistor couple includes a first piezoresistor and a second piezoresistor that are arranged orthogonal to one another across a surface of the sensor, the first piezoresistor and the second piezoresistor having a same first resistance value responsive to pressure as one another; the second piezoresistor couple includes a third piezoresistor and a fourth piezoresistor that are arranged orthogonal to one another across the surface of the sensor, the third piezoresistor and the fourth piezoresistor having a same second resistance value responsive to pressure as one another; the first piezoresistor and the second piezoresistor are coupled to the inverter between the ground node and the n-channel transistor, and the third piezoresistor and the fourth piezoresistor are coupled to the inverter between the reference voltage node, and the p channel transistor.
7. The sensor of claim 6, wherein the sensor further comprises a substrate in a horizontal plane, and an integrated circuit (IC) on the substrate; wherein the pressure normal to the sensor is orthogonal to the horizontal plane, and wherein the sensor experiences the pressure normal to the sensor and pressures across the horizontal plane; and wherein the ring oscillator circuitry further comprises the first piezoresistor couple and the second piezoresistor couple having an arrangement with the inverter in the integrated circuit that cancels out pressure effects across the horizontal plane, so that an output of the ring oscillator circuitry is indicative of the pressure normal to the sensor.
8. The sensor of claim 6, wherein the inverter further comprises a capacitor coupled to the first piezoresistor couple, the second piezoresistor couple, and the ground node.
9. The sensor of claim 6, wherein: the first conductivity type is p-conductivity and the second conductivity type is n-conductivity; and the first piezoresistor is a first p-doped piezoresistor, the second piezoresistor is a second p-doped piezoresistor, the third piezoresistor is a first n-doped piezoresistor, and the fourth piezoresistor is a second n-doped piezoresistor.
10. The sensor of claim 6, wherein: the first conductivity type is n-conductivity and the second conductivity type is p-conductivity; and the first piezoresistor is a first n-doped piezoresistor, the second piezoresistor is a second n-doped piezoresistor, the third piezoresistor is a first p-doped piezoresistor, and the fourth piezoresistor is a second p-doped piezoresistor.
11. A device to be positioned within a material for measuring a mechanical pressure within the material, the device comprising: a substrate in a horizontal plane; and an integrated circuit (IC) on the substrate, the IC comprising: ring oscillator circuitry configured to oscillate at a frequency that varies in response to a variation of pressure on the IC, the mechanical pressure including a pressure across the horizontal plane of the IC and a pressure normal to the horizontal plane of the IC; and an output interface coupled to the ring oscillator circuitry and configured to generate a pressure output signal according to a measured variation of an oscillating frequency indicative of an amount of the pressure normal to the horizontal plane of the IC; wherein: the ring oscillator circuitry comprises an inverter and two piezoresistor couples electrically coupled together in an arranged configuration, the two piezoresistor couples including a first piezoresistor couple and a second piezoresistor couple, each piezoresistor couple comprising two piezoresistors with matching piezoresistivity and resistance values; the two piezoresistors in each piezoresistor couple are positioned orthogonally to one another across the horizontal plane of the IC and the substrate; the first piezoresistor couple has a p-doped conductivity type and the second piezoresistor couple has an n-doped conductivity type; the ring oscillator circuitry is configured to experience variations in oscillating frequency from variations in resistance values of each piezoresistor in response to the pressure on the IC, according to the piezoresistivity of the piezoresistor; the arranged configuration removes effects attributable to the pressure across the horizontal plane of the IC, so that the amount of the pressure normal to the horizontal plane of the IC can be determined based upon the measured variation of the oscillating frequency of the ring oscillator circuitry; and the IC comprises a single IC or a plurality of ICs, with the arranged configuration being disposed either within the single IC or across the plurality of ICs on the substrate.
12. The device of claim 11, wherein the IC comprises the single IC, and the first piezoresistor couple and the second piezoresistor couple are positioned in different areas of the single IC, and the pressure output signal is generated according to a differential pressure measured across the IC and a space between the different areas of the IC.
13. The device of claim 11, wherein the IC comprises the single IC, and the pressure output signal is generated according to changes in the measured variation of the oscillating frequency over time, indicative of changes over time in the amount of the pressure normal to the horizontal plane of the substrate.
14. The device of claim 11, wherein the IC comprises two ICs disposed across the substrate, and the pressure output signal is generated according to a difference in a measured variation of the oscillating frequency between the two ICs, indicative of a differential across the substrate of the pressure normal to the horizontal plane of the substrate.
15. The device of claim 14, wherein the two ICs comprise a first IC and a second IC carried by the substrate and positioned at a predetermined distance from each other, and wherein the amount of the pressure normal to the substrate is determined according to the differential across the first IC and the second IC, and the predetermined distance between the first IC and the second IC.
16. The device of claim 11, wherein the piezoresistivity and the resistance values are predetermined according to a calibration of the device performed by applying a known amount of pressure normal to the horizontal plane of the substrate.
17. The device of claim 11, wherein the output interface comprises a wireless transmitter.
18. The device of claim 17, wherein the material is a solid material.
19. The device of claim 18, wherein the solid material comprises concrete, and the device is embedded in the concrete, with the wireless transmitter having a capacity to transmit the pressure output signal beyond the concrete that embeds the device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
[0035] The present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, in which several embodiments of the invention are shown. This present disclosure may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present disclosure to those skilled in the art. Like numbers refer to like elements throughout, and base 100 reference numerals are used to indicate similar elements in alternative embodiments.
[0036] Referring initially to
[0037] The IC 44 illustratively includes at least one ring oscillator 32 comprising a plurality of ineverter stages 46a-46c coupled together, and an antenna 35 coupled to the output interface 31 (wireless output interface in
[0038] In
[0039] The IC 44 illustratively includes the output interface 31 coupled to the ring oscillators 32 and configured to generate a pressure output signal based upon the first and/or the second resistances and indicative of pressure normal to the IC 44. Additionally, as shown in
[0040] Since the differential pressure sensor device 30 could be embedded inside a material, like a building material, the pressure sensor device may be read wirelessly, as in
[0041] From the output of the two ring oscillators, the pressure normal to the IC is determined by removing the x-y axis pressure components as follows. Considering the embodiment of
where p and n are the oscillating time of the two ring oscillators. So, measuring the oscillating time, it is possible to measure resistance variation. An external pressure is applied to the two resistors Rp and Rn, and here the pressure varies in time. At a temperature T (measured in case with an integrated thermal sensor) and at two different times, named t1 and t2, with t2>t1, the resistance variation of the previous two resistors can be measured.
where 1(t1) is the x-component stress at time t1, 2(t1) is the y-component stress at time t1, 3(t1) is the z-component stress (the normal component) at time t1, 1(t2) is the x-component stress at time t2, 2(t2) is the y-component stress at time t2 and 3(t2) is the z-component stress (the normal component) at time t2, and 1(t1) is different from 1(t2), 2(t1) is different from 2(t2) and 3(t1) is different from 3(t2).
[0042] Supposing, that there is a very different dynamic process time, i.e. measurement time (MHz-GHz)<<stress variation time (kHz)<<thermal variation time (Hz) (e.g., building structures have a huge mass; therefore, temperature variation is low as time passes), then, from the previous four measurements, the following relation can be derived and provides the normal pressure variation
[0043] The operation a(*) cancels out the x-y planar pressure contribution while the subtraction terms
remove the explicit thermal variation terms. The value of a can be obtained from a calibration procedure of the system, applying a known normal pressure .sub.3. From the piezoresistance theory, this parameter is equal to:
In general, this parameter depends on temperature.
[0044] For example, if the applied pressure is
.sub.3=.sub.0 sin(.sub.0t);
then (the right side is measured as previous described), see
[0045] From these measurements, it can be obtained that:
If there are more oscillating modes, Fourier analysis can be used. All the other embodiments, that will be describe, are built to use the same previous procedure to extract the normal pressure. The same concept can be applied if the measurement is a pressure variation in space. Substituting t1 with x1 and t2 with x2, it is possible to extract the normal pressure variation in space. It is necessary that the temperature at position x1 and position x2 is the same.
[0046] The normal pressure variation can be computed inside the differential pressure sensor device 30, for example by an embedded microcontroller, or microprocessor or Digital Signal Processor (DSP) or outside differential pressure sensor device 30 by the reader 40.
[0047] Yet another aspect is directed to a method of making a differential pressure sensor device 30 to be positioned within building material. The method may comprise forming an IC 44 comprising at least one ring oscillator 32 comprising a plurality of inverter stages 46a-46c coupled together. In a first ring oscillator, at least one of the plurality of inverter stages 46a-46c may comprise first piezoresistors 49a-50a arranged orthogonal to one another, and having first resistance values responsive to pressure. In a second ring oscillator, at least one of the plurality of inverter stages 46a-46c may comprise first piezoresistors 49b-50b arranged orthogonal to one another, and having second resistance values responsive to pressure. The IC 44 may include an output interface 31 coupled to the at least one ring oscillator 32 and configured to generate a pressure output signal based upon the first and second resistances and indicative of pressure normal to the IC.
[0048] Referring now additionally to
[0049] Moreover, the inverter stage 146 illustratively includes third and fourth transistors 152-153 coupled in parallel to the first and second transistors 147-148. The first and second piezoresistors 149-150 are coupled to the third transistor 152, and the third and fourth piezoresistors 154-155 are coupled to the fourth transistor 153. In this embodiment, there may be less of a drop in the supply voltage and process variation, thereby providing for a more accurate measurement of pressure. Moreover, the piezoresistors 149-150 and 154-155 are part of the same circuit and then are really closed one to another, therefore they are superimposed to the same pressure/stress.
[0050] Referring now additionally to
[0051] Referring now additionally to
[0052] Referring now additionally to
[0053] Referring now additionally to
[0054] Referring now to
[0055] In diagram 60, with one period of listen time,
[0056] In diagram 65,
[0057] In diagram 70, with N periods of listen time,
[0058] In diagram 80,
[0059] Diagram 83 demonstrates the resolution of the pressure sensor by varying the output signal listening time (e.g. the number of listening periods) fixed by the reader device (the temperature is assumed to be constant). This diagram 83 shows the minimum number of listening periods needed to achieve a good measurement in terms of resolution or in terms of maximum error acceptable. One period is not enough but the number of periods should be the right compromise between resolution specification and number of data/seconds to be acquired. In the following example, the length of each R/R measurement is about 64 s to achieve a maximum error of 5 atm.
[0060] Referring now to
[0061] Referring now to
[0062] A pressure sensor device to be positioned within material, the pressure sensor device comprising: an integrated circuit (IC) comprising a ring oscillator comprising a plurality of inverter stages coupled together, at least one of said plurality of inverter stages comprising first and second piezoresistors coupled together, arranged orthogonal to one another, and having first and second resistance values responsive to pressure, and an output interface coupled to said ring oscillator and configured to generate a pressure output signal based upon the first and second resistances and indicative of pressure normal to said IC. The pressure sensor device of claim 1 wherein said at least one inverter stage comprises first and second inverter stages, said first inverter stage having first and second piezoresistors comprising a semiconductor material having a first conductivity type, and said second inverter stage having first and second piezoresistors comprising a semiconductor material having a second conductivity type. The pressure sensor device of claim 1 wherein said first and second piezoresistors comprise a semiconductor material having a first conductivity type; and wherein said at least one inverter stage also comprises third and fourth piezoresistors coupled together and comprising a semiconductor material having a second conductivity type.
[0063] The pressure sensor device of claim 3 wherein said third and fourth piezoresistors are arranged orthogonal to one another, and have third and fourth resistance values responsive to pressure. The pressure sensor device of claim 1 wherein said output interface comprises a wireless transmitter. The pressure sensor device of claim 5 wherein said output interface comprises a modulator coupled upstream of said wireless transmitter and configured generate the pressure output signal by modulating an output of said ring oscillator circuit.
[0064] The pressure sensor device of claim 6 wherein said modulator is configured to operate based upon an amplitude-shift keying modulation. The pressure sensor device of claim 1 wherein said at least one inverter stage comprises a capacitor coupled to said first and second piezoresistors. A method of making a pressure sensor device to be positioned within material, the method comprising: forming an integrated circuit (IC) comprising a ring oscillator comprising a plurality of inverter stages coupled together, at least one of the plurality of inverter stages comprising first and second piezoresistors coupled together, arranged orthogonal to one another, and having first and second resistance values responsive to pressure, and an output interface coupled to the ring oscillator and configured to generate a pressure output signal based upon the first and second resistances and indicative of pressure normal to the IC.
[0065] The method of claim 9 wherein the at least one inverter stage comprises first and second inverter stages, the first inverter stage having first and second piezoresistors comprising a semiconductor material having a first conductivity type, and the second inverter stage having first and second piezoresistors comprising a semiconductor material having a second conductivity type. The method of claim 9 wherein the first and second piezoresistors comprise a semiconductor material having a first conductivity type; and wherein the at least one inverter stage also comprises third and fourth piezoresistors coupled together and comprising a semiconductor material having a second conductivity type. The method of claim 11 wherein the third and fourth piezoresistors are arranged orthogonal to one another, and have third and fourth resistance values responsive to pressure.
[0066] The method of claim 9 wherein the output interface comprises a wireless transmitter. The method of claim 13 wherein the output interface comprises a modulator coupled upstream of the wireless transmitter and configured generate the pressure output signal by modulating an output of the ring oscillator circuit.
[0067] A pressure sensor device to be positioned within material, the pressure sensor device comprising: an integrated circuit (IC) comprising a ring oscillator comprising a plurality of inverter stages coupled together, at least one of said plurality of inverter stages comprising a first piezoresistor, at least one other inverter stage of said plurality of inverter stages comprising a second piezoresistor arranged orthogonal to said first piezoresistor, said first and second piezoresistors having first and second resistance values responsive to pressure, and an output interface coupled to said ring oscillator and configured to generate a pressure output signal based upon the first and second resistances and indicative of pressure normal to said IC.
[0068] The pressure sensor device of claim 15 wherein said first and second piezoresistors comprise a semiconductor material having a first conductivity type. The pressure sensor device of claim 15 wherein said output interface comprises a wireless transmitter. The pressure sensor device of claim 17 wherein said output interface comprises a modulator coupled upstream of said wireless transmitter and configured generate the pressure output signal by modulating an output of said ring oscillator circuit. The pressure sensor device of claim 18 wherein said modulator is configured to operate based upon an amplitude-shift keying modulation.
[0069] A method of making a pressure sensor device to be positioned within material, the method comprising: forming an integrated circuit (IC) comprising a ring oscillator comprising a plurality of inverter stages coupled together, at least one of the plurality of inverter stages comprising a first piezoresistor, at least one other inverter stage of the plurality of inverter stages comprising a second piezoresistor arranged orthogonal to the first piezoresistor, the first and second piezoresistors having first and second resistance values responsive to pressure, and an output interface coupled to the ring oscillator and configured to generate a pressure output signal based upon the first and second resistances and indicative of pressure normal to the IC.
[0070] The method of claim 20 wherein the first and second piezoresistors comprise a semiconductor material having a first conductivity type. The method of claim 20 wherein the output interface comprises a wireless transmitter. The method of claim 22 wherein the output interface comprises a modulator coupled upstream of the wireless transmitter and configured generate the pressure output signal by modulating an output of the ring oscillator circuit. The method of claim 23 wherein the modulator is configured to operate based upon an amplitude-shift keying modulation.
[0071] A pressure sensor device to be positioned within a material where a mechanical parameter is measured, the pressure sensor device comprising: an integrated circuit (IC) comprising a first ring oscillator comprising an inverter stage comprising a first doping piezoresistor couple, comprising two piezoresistors arranged orthogonal to one another with a same first resistance value responsive to pressure, a second ring oscillator comprising an inverter stage comprising a second doping piezoresistor couple, comprising two piezoresistors arranged orthogonal to one another with a same second resistance value responsive to pressure, and an output interface coupled to said first and second ring oscillators and configured to generate a pressure output signal based upon the first and second resistance values and indicative of pressure normal to said IC.
[0072] A pressure sensor device to be positioned within a material where a mechanical parameter is measured, the pressure sensor device comprising: an integrated circuit (IC) comprising a first ring oscillator comprising an inverter stage comprising a first doping piezoresistor with a first resistance value responsive to pressure, a second ring oscillator comprising an inverter stage comprising a first doping piezoresistor with a second resistance value responsive to pressure, a third ring oscillator comprising an inverter stage comprising a second doping piezoresistor with a third resistance value responsive to pressure, a fourth ring oscillator comprising an inverter stage comprising a second doping piezoresistor with a fourth resistance value responsive to pressure, said first doping piezoresistors arranged orthogonal to one another, and said second doping piezoresistors arranged orthogonal to one another, and an output interface coupled to said first, second, third and fourth ring oscillators and configured to generate a pressure output signal based upon the first, second, third and fourth resistance values and indicative of pressure normal to said IC.
[0073] Many modifications and other embodiments of the present disclosure will come to the mind of one skilled in the art having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is understood that the present disclosure is not to be limited to the specific embodiments disclosed, and that modifications and embodiments are intended to be included within the scope of the appended claims.