Domestic water tap
11479952 · 2022-10-25
Assignee
Inventors
Cpc classification
E03C1/0401
FIXED CONSTRUCTIONS
E03C1/0404
FIXED CONSTRUCTIONS
E03C1/044
FIXED CONSTRUCTIONS
E03C2201/40
FIXED CONSTRUCTIONS
Y10T137/9464
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A domestic water tap (1000) is disclosed. The present application relates to a tap and an inner body for routing liquid within a tap, for example, a domestic water tap or faucet. The domestic water tap (1000) comprises an outer body (1010, 1012) and an inner body (100). The inner body (100) is housed within the outer body (1010, 1012). The outer body (1010, 1012) comprises at least one flow channel (1020, 1022) in which water can flow through the tap (1000) without contacting the outer body (1010, 1012). The inner body (100) is made from plastics and comprises at least one non-threaded bore for securely receiving a connector for delivering water from a source into the inner body (100).
Claims
1. A tap comprising: an outer body; an inner body which is housed within the outer body and which comprises at least one flow channel in which water can flow through the tap without contacting the outer body; and a work surface securing mechanism to secure the tap to a work surface, wherein the inner body is made of plastics, is a unitary body, and comprises: at least one first non-threaded bore configured for receiving a non-threaded connector for delivering water from a source into the inner body; at least one second non-threaded bore configured for receiving at least one threaded clamping stud; and at least one metal insert located in an indentation on an outer surface of the inner body, the at least one metal insert comprising a threaded bore which is aligned with the at least one second non-threaded bore and which is configured to receive the at least one clamping stud to secure the at least one clamping stud to the inner body, wherein the work surface securing mechanism comprises at least one clamping nut which in use is located under the work surface, and wherein the at least one clamping stud is located in the at least one second non-threaded bore in the inner body and in a first threaded bore in the at least one clamping nut.
2. The tap of claim 1, wherein the work surface securing mechanism further comprises a work surface securing member which in use is held against the underside of the work surface by the at least one clamping nut.
3. The tap of claim 1, wherein the inner body comprises a pair of metal inserts located in indentations on opposed outer surfaces of the inner body with each metal insert comprising a threaded bore which is aligned with a corresponding second non-threaded bore in the inner body.
4. The tap of claim 1, wherein the at least one second non-threaded bore extends along approximately one-third of the length of the inner body.
5. The tap of claim 1, wherein the outer body comprises at least one threaded bore and the tap comprises a stabiliser having a threaded surface which is mounted on an end of the inner body to secure the inner body to the at least one threaded bore in the outer body.
6. The tap of claim 5 comprising a pair of stabilisers, one mounted on each end of the inner body.
7. The tap of claim 1, further comprising at least one valve which is located in an indentation in the inner body and at least one resilient seal around the inner body below the indentation.
8. A tap system comprising: a tap comprising: an outer body; and an inner body which is housed within the outer body and which comprises at least one flow channel in which water can flow through the tap without contacting the outer body; at least one hose for connecting the tap to a water source, the at least one hose comprising a non-threaded connector for delivering water from the source into the inner body; a hose retaining member having a slot for each non-threaded connector; a base insert which in use is configured to act as a seal at a base of the tap; and a clamping mechanism comprising at least one threaded clamping stud; wherein the outer body is made of plastics and comprises at least one first non-threaded bore configured for receiving the non-threaded connector, and wherein the clamping mechanism is used to secure the tap to a work surface and to secure each non-threaded connector to the inner body.
9. The system of claim 8, wherein the hose retaining member has a slot into which each non-threaded connector is releasably mounted.
10. The system of claim 8, wherein the inner body comprises a non-threaded bore in its base and wherein the hose retaining member is secured to the inner body with a fixing inserted in the non-threaded bore.
11. The system of claim 8, wherein the at least one clamping stud abuts the hose retaining member to keep the hose retaining member in contact with a base of the inner body wherein the hose retaining member and the at least one clamping stud act as the clamping mechanism to secure each non-threaded connector to the inner body.
12. The system of claim 8, wherein the base insert surrounds the at least one hose is mounted in the base of the outer body, and has a flange which contacts a base of the hose retaining member to support a holding of each non-threaded connector in place within the at least one first non-threaded bore.
13. The system of claim 8, wherein the base insert comprises a slot to support an LED within an aperture in the outer body.
14. The system of claim 8, further comprising a resilient seal around a surface each non-threaded connector wherein the resilient seal acts as a clamping mechanism to secure each non-threaded connector within the at least one first non-threaded bore in the inner body.
15. The system of claim 8, further comprising a plurality of water sources, including a boiling water source.
16. The system of claim 8, wherein the inner body is made of polyoxymethylene, nylon or PTFE.
17. The system of claim 8, wherein the at least one first non-threaded bore is configured so that each non-threaded connector received within the at least one first non-threaded bore is free to rotate.
18. The system of claim 8, wherein the outer body comprises at least one threaded bore.
19. The system of claim 18, wherein the outer body is made of metal.
20. The system of claim 18, wherein the clamping mechanism further comprises at least one clamping nut which in use is located under the work surface, wherein the at least one clamping stud is located in the at least one threaded bore in the outer body and in a threaded bore in the at least one clamping nut.
21. The system of claim 8, wherein the inner body comprises a first part having the at least one first non-threaded bore and a second part located in a recess in an upper surface of the first part.
22. The system of claim 21, wherein the first part comprises a contact portion on its base which is shaped to match the hose retaining member which in use contacts the first part and which secures each non-threaded connector in the at least one first non-threaded bore.
23. The system of claim 21, wherein at least one of the first and second parts comprises a channel housing a resilient seal which contacts an inner surface of the outer body.
24. The system of claim 8, wherein the inner body is a unitary body.
25. The system of claim 24, wherein the inner body comprises at least one second non-threaded bore for receiving the at least one threaded clamping stud and at least one metal insert located in an indentation on an outer surface of the inner body, the at least one metal insert comprising a threaded bore which is aligned with the at least one second non-threaded bore and which is configured to receive the at least one clamping stud to secure the at least one clamping stud to the inner body.
26. The system of claim 8, further comprising a first valve and a second valve, wherein the inner body comprises a first indentation on a first surface and a second indentation on a second surface which is opposed to the first surfaces, and wherein the first valve is located in the first indentation and the second valve is located in the second indentation.
27. The system of claim 8, wherein the clamping mechanism comprises two threaded clamping studs.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Further features and advantages of the invention will become apparent from the following description of preferred embodiments of the invention, given by way of example only, which is made with reference to the accompanying drawings.
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DESCRIPTION OF EMBODIMENTS
(27) Referring to
(28) The tap 1000 comprises a first outer body piece 1010 and a second outer body piece 1012 which are arranged substantially at right angles to one another and are cross-shaped in cross-section. When installed at a sink unit (not shown) or other work surface, the second outer body piece 1012 will typically extend substantially vertically with respect to the work surface. The tap 1000 further comprises a cylindrical spout 1016 which is connected to and extends from the second outer body piece 1012. As explained in more detail below, water routes through an inner body 100 which is housed within the tap so that the first outer body piece 1010 and the second outer body piece 1012 do not come into contact with any water flowing through the tap.
(29) The first outer body piece 1010 houses a first valve 1020 and a second valve 1022. The first valve 1020 interfaces with one side of the inner body 100 and the second valve interfaces with an opposed side of the inner body 100 that is opposite the first side. In this example, the first valve 1020 is a filtered water and boiling water selector valve which allows a user to select filtered water or boiling water but not a mixture of filtered and boiling water. The second valve is a mains hot and cold water mixer valve 1022 which allows a user to mix hot and cold water in any combination. The tap 1000 further comprises a first handle 1014 operatively connected to the first valve 1020 and a second handle 1015 operatively connected to the second valve 1022. In the embodiment shown in
(30) By activating the first handle 1014, a user can control the valve 1020 to cause water from the filtered water source or boiling water source to flow through the tap 100 and be dispensed through an inner outlet 1018 within the spout 1016. By activating the second handle, a user can control the valve 1010 to cause water from hot and cold water sources to flow through the tap 100 and be dispensed through an outer outlet 1017 within the spout 1016. The inner outlet 1018 is concentrically mounted within the inner outlet 1017. Such handles, their mechanism and the manner in which they control valves such as the valves 1020 and 1022 are known for example from WO2017/042586 and EP2990703 to the present applicant. The information contained in these publications is herein incorporated by reference.
(31) As shown in
(32) The boiling water source is in the form of a boiler which has a compact design that can be easily fitted into a standard kitchen cabinet. The compact design may hold over 4 litres. The boiler is connected to a water supply and a power source. The boiler is insulated and efficient so that it uses very little power to keep the water at around 100° C. (and above 98° C.). For example, the boiler may consume less than 1 watt of electricity per hour in standby mode. The boiler operates at a minimum pressure of 1.5 bar for hot and cold supply and up to a maximum pressure of 5 bar.
(33) As shown in
(34) The hose retaining member 1052 has four slots each of which receive a connector and hold the connectors in place relative to one another to ensure accurate alignment with the bores when the connectors are inserted in the inner body 100. The hose retaining member 1052 may be secured to the inner body 100, for example, by a self-tapping screw 1054 which is received in an aperture 1049 in the hose retaining member 1052 and a corresponding bore in the base of the inner body. The hose retaining member 1052, the self-tapping screw 1054 and bore in the inner body base thus form a clamping mechanism which ensures that the connectors 1050a, 1050b, 1050c, 1050d are securely held within the non-threaded bores.
(35) The base insert 1056 comprises a generally annular ring 1055 with a flange 1057 extending perpendicularly to the annular ring. When the base insert 1056 is inserted into the base of the tap body, the flange 1057 contacts the inner walls of the tap body. A slot 1053 in the flange supports an LED 1061 or similar light and the flange pushes the LED through a corresponding aperture 1066 in the outer body so that it is visible in use to a user. The LED 1061 may be used to indicate whether or not boiling water is currently available if the tap is in a “4 in 1 system”. In use, the base insert 1056 rests on the work surface which holds the base insert in place. The base insert acts as a seal at the base of the tap body to reduce leakage from the tap. The height of the flange 1057 is such that the flange 1057 contacts the base of the connectors and/or the hose retaining member to help hold them in place within the non-threaded bores.
(36) The tap (or a system incorporating the tap) also comprises a pair of elongate clamping studs 1058 may also be used to robustly connect the inner body 100 and hence the tap to a work surface. A work surface securing member 1082 is spaced from the tap body by the height of the work surface. The securing member 1082 abuts and thus co-operates with a pair of securing nuts 1084 each of which have a threaded bore and each of which engage a respective elongate clamping stud 1058. The elongate clamping studs 1058 are screwed into the threaded bore on the securing nut 1084 to ensure a robust connection of the tap to the work surface. The use of such a work surface clamping arrangement may control the amount of force applied by a plumber when fitting the tap to the work surface and thus reduce any damage done to the connections between the connectors and the inner body or other parts of the tap during fitting.
(37) As shown in
(38) In the example shown in
(39) As shown in
(40) As shown in
(41) The tap 1000 shown in
(42) Referring to
(43) There are also indentations 110, 112 on opposed faces of the inner body, each for receiving an appropriate valve. The first and second channels 130, 132 lead water to a mixer valve (not shown) in a first chamber 300, and the third and fourth channels 134, 136 lead water to a selector valve (not shown) in a second chamber 400. There is also at least one additional water inlet 150 on the second surface 104 which receives water from the chamber 300. Similarly, the inner body 100 has an additional water inlet 152 on the third surface 106 of the inner body 100 which receives water from the chamber 400. Water exits the inner body through at least one further water outlet 160 which is connected to the at least one additional water inlet 150 by at least one additional channel 170 inside the inner body 100 and/or through at least one further water outlet 162 which is connected to the at least one additional water inlet 152 by at least one additional channel 172 inside the inner body 100. Both of these further water outlets 160, 162 are on a fourth surface 108, which is opposite the first surface 102.
(44) When the inner body shown in
(45) Water flows through the inner body and the valves without contacting the sides of the tap outer body. The tap inner body 100 may be made of plastics so that it can provide thermal insulation between water flowing inside it and any tap part within which it is located. This reduces the likelihood of a user injuring themselves by touching an overly hot external surface of the tap, for example. The tap inner body 100 may be made from any suitable plastics material include polyoxymethylene plastic (also known as acetal, polyacetal and polyformaldehyde), nylon (i.e. a synthetic polymers, based on aliphatic or semi-aromatic polyamides) and PTFE (i.e. polytetrafluoroethylene, a synthetic fluoropolymer of tetrafluoroethylene). These materials are relatively inert, easily manufacturable (by machining, moulding or other suitable techniques) have good thermal insulation and expansion properties. The material is also preferably lower cost that a metal which is suitable for domestic taps. The material must be approved for use and thus must also be “stable” at all temperatures of operation (including boiling), i.e. one which does not degrade or otherwise leach monomer into the water. Where there is no boiling water source, a different plastics material which is only stable at lower temperatures, e.g. polypropylene, may be used.
(46) By reducing the total heat energy which is transmitted to an outer layer of the tap, the choice of material for the tap body can include materials which are not thermal insulators and also materials which are not approved for contact with drinking water. Thus, the tap body can be made from metal, including metals which are cheaper than those which are approved for drinking water.
(47) Referring now to
(48) As shown more clearly in
(49) In this example, the inner body within the tap 1000a is a two-part inner body of the type described below and comprises a first part 180 and a second part 190. The first part 180 of the inner body interfaces with the filtered water and boiling water selector valve 1020 on one side and with the mains hot water and cold water mixer valve 1022 on another side. The second part 190 of the inner body interfaces with the spout 1016. The first part 180 and the second part 190 are removably connectable with one another. Although a two part inner body is shown in an embodiment having a single piece outer body, the two part inner body may also be used in a two piece outer body and similarly a single piece inner body may also be used in the single piece outer body. Although it will be appreciated that a two piece inner body may be more easily insertable in a one-piece outer body.
(50) As shown in
(51) As shown in
(52) The four hoses are held in place by use of a hose retaining member 1152, a base insert 1156 and a pair of clamping studs 1058. However, in contrast to the previous embodiment, the clamping studs 1058 are not received within corresponding threaded bores in the clamping insert. In this embodiment, the clamping studs pass through the base insert 1156, through the threaded bores 1059 in the tap body, and push the hose retaining member 1152 against the lower surface of the inner body. Thus, the clamping studs 1058 do not pass through the hose retaining member 1152 nor into the inner body.
(53) The base insert 1156 comprises a generally annular ring 1155 with a plurality of flanges 1157 (in this example, three) extending perpendicularly to the annular ring. When the base insert 1156 is inserted into the base of the tap body, the flanges 1157 contact the inner walls of the tap body. A slot between two flanges supports an LED 1061 or similar light and the flange pushes the LED through a corresponding aperture 1013 in the outer body so that it is visible in use to a user. As before, the base insert 1156 rests on the work surface and acts as a seal. The height of the flanges 1157 is such that the flanges 1157 contact the base of the connectors and/or the hose retaining member to help hold the connectors in place within the non-threaded bores. Each connector 1150a, b, c, d has an O-ring 1151 to partially secure the connector in the non-threaded bore and to provide a water-tight seal.
(54) As shown most clearly in
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(56) The second part 190 is provided with a channel 182 into which the first O-ring shown in
(57) The other outlet 160 on the first part 180 is laterally offset from the central water outlet 162. As shown, the inlet 192 on the second part 190 which communicates with the outlet 160 from the mixer valve comprises a plurality (e.g. six) of separate apertures. The overall surface area of the plurality of apertures corresponds to the surface area of the outlet 160 to maintain the flow between the two parts without increasing the pressure within the two parts. In use, water flows into the channel around the projection 198 from the outlet 160 before passing into the plurality of apertures to exit the tap through the outer portion of the spout.
(58) Alternatively, the connection between the first part 180 and the second part 190 may be achieved by a fastener, by welding or by adhesion rather than by the use of a press-fit. Use of a cylindrical shape enables the inner body 100a to be used in a tap with a cylindrical configuration. However, it will be appreciated that the first and second parts 180, 190 may be of any shape or size suitable for inclusion in a tap.
(59) As shown in
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(63) The selector valve prevents mixing of the water from the third and fourth sources, perhaps because the user does not wish to mix the sources, which might be, for example, filtered and boiling water, or boiling water and sparkling water, or sparkling water and filtered water. Water may flow into the inner body through both inlets 150, 152 at the same time and thus a mix of water may be delivered through the tap if both handles are appropriately activated. As an additional safety feature, use of the boiling water source may require continuous activation of the appropriate handle against a biasing element otherwise flow from the source is cut off as described for example in EP2990703 to the present applicant which is herein incorporated by reference.
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(65) A single piece inner body 100b which is similar to that shown in
(66) There are two connectors 2050a, 2050b of the type described above with respect to
(67) In use, a user may use a first handle 2014 to set the mains hot water valve 2026 to control the dispensing of mains hot water from the spout 2016 and use a second handle 2015 to set the mains cold water valve 2026 to control the dispensing of mains cold water from the spout 2016.
(68) The tap 2000 comprises an O-ring 2076, arranged below the lowest edge of the first outer body piece 2010, but within the second outer body piece 2012. This O-ring 2076 prevents water leaking from the tap 2000 below the work surface in which the tap 2000 is installed when either valve 2024, 2026 fails. Prevention of this type of flooding of the tap is important in keeping repair costs low during a failure event.
(69) The single piece inner body 100b is shown in more detail in
(70) The inner body 100b comprises a pair of indentations 2065 on opposed sides of the inner body each of which is aligned with a non-threaded bore 2009 which receives a respective clamping stud. The non-threaded bores are on opposed sides of the inner body and do not interfere with the two non-threaded bores 2007 which each receive a connector. As described above, each elongate clamping stud 2058 is secured in the respective clamping insert 2060 and in the respective threaded bore in the securing nut 2084. This provides a clamping mechanism for securing the tap to a work surface as described in more detail above and illustrated in
(71) Each indentation 2075 comprises the inlets 2244, 2246 and the outlet 2252 which interface with the appropriate valve. Each valve also typically has two locating projections which engage with locating recesses 2253 in the surface.
(72)
(73) Like the tap of
(74) There are two connectors 3050a, 3050b of the type described above with respect to
(75) As before the base insert 3056 comprises a generally annular ring with a plurality of flanges which fit against the inner walls of the tap body so that the base insert 3056 forms a seal when the tap is in place on a work surface. Each elongate clamping stud is also secured in the respective clamping inserts 3060 which are within recesses in the inner body and these clamping studs 3058 form part of a securing mechanism for securing the tap to the work surface. A body retaining nut 3032 slots over an upper projection on the inner body to connect the inner body 100c to the second outer body 3012 at an upper end and a threaded ring 3062 slots over the lower projection to secure the inner body 100d to the second outer body 3012 at a lower end.
(76) In use, a user may use the handle 3015 to set the mixer valve 3022 to control the dispensing of mixed mains hot and cold water from the spout 3016. To prevent leaks as before, the tap 3000 comprises an O-ring 3076, arranged below the lowest edge of the first outer body piece 3010, but within the second outer body piece 3012.
(77) The single piece inner body 100c is shown in more detail in
(78) In contrast to the previous embodiments, the inner body 100c comprises a single indentation 3065 which is aligned with a single non-threaded bore 3009 which receives a respective clamping stud. The non-threaded bore does not interfere with the two non-threaded bores 3007 which each receive a connector. As described above, the elongate clamping stud 3058 is secured in the clamping insert 3060 and in the threaded bore in the securing nut 3084. This provides a clamping mechanism for securing the tap to a work surface as described in more detail above and illustrated in
(79) In this arrangement, there is only a single valve and thus only a single indentation 3075 comprising the inlets 3244, 3246 and the outlet 3252 which interface with the valve. The selector valve also typically has two locating projections which engage with locating recesses 3253 in the surface.
(80) The securing mechanism for securing the tap to a work surface is shown more clearly in
(81) Whilst water has been described above as a medium guided and directed by the inner bodies, the inner body may receive any liquid suitable for being delivered by a domestic water tap. The water sources may in examples be combined into fewer water sources. In some examples there may only be one or two or three water sources. In some examples there may be more water sources.
(82) The above embodiments are to be understood as illustrative examples of the invention. Further embodiments of the invention are envisaged. It is to be understood that any feature described in relation to any one embodiment may be used alone, or in combination with other features described, and may also be used in combination with one or more features of any other of the embodiments, or any combination of any other of the embodiments. Furthermore, equivalents and modifications not described above may also be employed without departing from the scope of the invention, which is defined in the accompanying claims.