Compact web tension control assembly for controlling the tension of multiple webs simultaneously and independently of one another in a tandem mode of a web printing system
09796195 ยท 2017-10-24
Assignee
Inventors
Cpc classification
B65H23/28
PERFORMING OPERATIONS; TRANSPORTING
B65H18/103
PERFORMING OPERATIONS; TRANSPORTING
B65H2801/06
PERFORMING OPERATIONS; TRANSPORTING
B65H2408/217
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/23
PERFORMING OPERATIONS; TRANSPORTING
B65H23/16
PERFORMING OPERATIONS; TRANSPORTING
B65H23/048
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/152
PERFORMING OPERATIONS; TRANSPORTING
B41J15/16
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J15/16
PERFORMING OPERATIONS; TRANSPORTING
B65H23/28
PERFORMING OPERATIONS; TRANSPORTING
B65H23/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A web processing apparatus comprising a web transport station and a web processing station. The web transport station comprises a web tension control assembly, which comprises a first tensioning device and a second tensioning device. Said first tensioning device is movably arranged for controlling tension of a first web. Said second tensioning device is movably arranged for controlling tension of a second web independently of the tension of the first web. Said first tensioning device comprises a first interior space and the first tensioning device is arranged with respect to the second tensioning device such that the first interior space at least partly accommodates the second tensioning device. The web processing apparatus allows for accurately controlling tension of the first and second webs simultaneously and independently of one another in a tandem mode, while maintaining the possibility for controlling tension of a single web in a single mode.
Claims
1. A web processing apparatus, comprising a web transport station and a web processing station, said web transport station being arranged to transport, in a single mode of the web processing apparatus, a first web in a process direction towards or away from the web processing station, and to transport, in a tandem mode of the web processing apparatus, the first web and a second web in the process direction towards or away from the web processing station, the first web and second web being transported alongside one another in the tandem mode, wherein the web processing apparatus comprises a printing station comprising a printing surface for supporting the first web alongside the second web when viewed in a transverse direction perpendicular to the process direction of the first web and the second web when moving in tandem over the printing surface, and wherein the web transport station comprises a web tension control assembly comprising a first tensioning device and a second tensioning device, said first tensioning device being movably arranged for controlling tension of the first web, said second tensioning device being movably arranged for controlling tension of the second web independently of the tension of the first web, said first tensioning device comprising a first interior space, and wherein the first tensioning device is arranged with respect to the second tensioning device such that the first interior space at least partly accommodates the second tensioning device.
2. The web processing apparatus according to claim 1, wherein the first tensioning device comprises: a first elongated member for guiding the first web; a first arm and a second arm arranged for mounting the first elongated member to a frame; a first pivoting axis; wherein the first elongated member is operatively connected to the first pivoting axis via the first arm and the second arm, which arms are operatively connected to opposite ends of the first elongated member, thereby forming the first interior space.
3. The web processing apparatus according to claim 2, wherein the second tensioning device comprises: a second elongated member for guiding the second web; a third arm and a fourth arm arranged for mounting the second elongated member to the frame; a second pivoting axis; wherein the second elongated member is operatively connected to the second pivoting axis via the third arm and the fourth arm, which arms are operatively connected to opposite ends of the second elongated member.
4. The web processing apparatus according to claim 3, wherein the first elongated member has a first length L.sub.1 and the second elongated member has a second length L.sub.2, wherein L.sub.2 is smaller than L.sub.1.
5. The web processing apparatus according to claim 3, wherein both arms of the first tensioning device have a first arm length M.sub.1 and both arms of the second tensioning device have a second arm length M.sub.2, wherein M.sub.2 is smaller than M.sub.1.
6. The web processing apparatus according to claim 3, wherein the first arm of the first tensioning device is operatively connected to the third arm of the second tensioning device via an angular position encoder for measuring a relative angular position of the first arm around the associated pivoting axis relative to the third arm by the angular position encoder.
7. The web processing apparatus according to claim 3, wherein the elongated member of at least one tensioning device comprises a torsion bar adapted for reducing a difference of tension across a width of the web extending along the torsion bar.
8. The web processing apparatus according to claim 1, wherein the second tensioning device is arranged with respect to the first tensioning device for processing the first web and second web alongside one another in the tandem mode of the web tension control assembly.
9. The web processing apparatus according to claim 1, the web tension control assembly further comprising a third tensioning device, said third tensioning device being movably arranged for controlling tension of a web independently of a tension of the second web; wherein the first tensioning device is arranged with respect to the third tensioning device such that the first interior space at least partly accommodates the third tensioning device.
10. The web processing apparatus according to claim 9, wherein the third tensioning device is arranged alongside to the second tensioning device for processing the first web alongside the second web in a second tandem mode of the web tension control assembly.
11. The web processing apparatus according to claim 9, wherein the arms of the first tensioning device are moveably arranged between an operational position with respect to the frame for processing the first web and a standby position with respect to the frame, wherein said first tensioning device does not obstruct the second tensioning device and third tensioning device.
12. The web processing apparatus according to claim 11, further comprising a standby control mechanism adapted for retaining said first tensioning device in the standby position in the second tandem mode of the web tension control assembly.
13. The web processing apparatus according to claim 1, wherein the web transport station comprises a roll handling device for supporting at least one roll of web material, which roll handling device is arranged for driving the first web in the process direction in the single mode and driving the first web and the second web independently one another in the process direction in the tandem mode.
14. The web processing apparatus according to claim 1, wherein the printing station is arranged for applying a marking material on the first web in the single mode and arranged for applying the marking material on the first web and the second web in the tandem mode.
15. The web processing apparatus according to claim 1, wherein the printing station further comprises a carriage and at least one print head, wherein the carriage is movable over the printing surface in the transverse direction, wherein the carriage supports said at least one print head arranged for applying a marking material on each of the first and the second web when supported on the printing surface.
16. The web processing apparatus according to claim 1, wherein the transverse direction is perpendicular to a direction of gravity.
17. The web processing apparatus according to claim 16, wherein the second pivoting axis of the second tensioning device substantially coincides with the first pivoting axis.
18. The web processing apparatus according to claim 16, wherein the second pivoting axis is accommodated inside the first interior space.
19. The web processing apparatus according to claim 16, wherein the second tensioning device is fully accommodated by the first interior space.
20. A tandem web printing system comprising the web processing apparatus according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Hereinafter, the present invention is further elucidated with reference to the appended drawings showing non-limiting embodiments and wherein
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF EMBODIMENTS
(7) The present invention will now be described with reference to the accompanying drawings, wherein the same reference numerals have been used to identify the same or similar elements throughout the several views.
(8)
(9)
(10) The printing device 10 further comprises a roll input device 40, a roll output device 50 and two web tensioning assemblies 100A and 100B.
(11) A roll 22 of web medium 20 is supported and driven by a roll unwinding device 42, such as a spindle driven by a motor means arranged at one side of the spindle in the transverse direction Y, to supply the web 20 in a forward direction T towards a first web tensioning assemblies 100A. The web tensioning assemblies 100A to control tension of the web 20 in the forward direction T and guide the web 20 towards a guide element 36A to be positioned on the printing surface 31 of the printing station 30.
(12) The web 20 is further transported, for example by transport nip 36B, in the forward direction T towards a second web tensioning assemblies 100B. The second web tensioning assemblies 100B to control tension of the web 20 in the forward direction T between the transport nip 36B and a roll winding device 50.
(13) The web 20 is wound on a roll 26 in the roll output device 50 by a roll winding device 52, such as a spindle driven by a motor means arranged at one side of the spindle in the transverse direction Y.
(14) In an alternative printing device, the transport nip 36B arranged to transport the web 20 over the printing surface 31 is positioned upstream of the printing surface 31 between the first web tensioning assemblies 100A and the printing surface 31 and the guiding element 36A is arranged downstream of the printing surface 31 between the printing surface 31 and the second web tensioning assemblies 100B.
(15)
(16)
(17) The first tensioning device 110 comprises a first elongated member 102 for guiding a web, a first arm 104 and a second arm 106 and a first pivoting axis 108. Both arms 104, 106 are arranged for mounting the first elongated member 102 to a frame at the first pivoting axis 108. In this way, the first elongated member 102 is pivotably arranged about the first pivoting axis 108.
(18) The first elongated member 102 is operatively connected to the first pivoting axis 108 via the first arm 104 and the second 106. The arms 104, 106 are connected to opposite ends of the first elongated member 102. As such, a first interior space S.sub.1 extends between the first elongated member 102, the arms 104, 106 and the first pivoting axis 108.
(19) The second tensioning device 120 comprises a second elongated member 122 for guiding a web, a third arm 124 and a fourth arm 126 and a second pivoting axis 128. Both arms 124, 126 are arranged for mounting the second elongated member 122 to a frame at the second pivoting axis 128.
(20) The second elongated member 122 is operatively connected to the second pivoting axis 128 via the third arm 124 and the fourth 126. The arms 124, 126 are connected to opposite ends of the second elongated member 122. As such, a second interior space S.sub.2 extends between the second elongated member 122, the arms 124, 126 and the second pivoting axis 128.
(21) In the position shown in
(22) The first elongated member 102 has a first length L1 and the second elongated member 122 has a second length L2 in a direction as indicated by arrow Y. The first elongated member 102 and the second elongated member 122 are arranged parallel of one another along a transverse direction Y. The second length L2 is smaller than the first length L1. As such, the second elongated member 122 can be arranged in between the arms 104, 106 of the first tensioning device 110 and can be accommodated inside the first interior space S.sub.1.
(23) Both arms 104, 106 of the first tensioning device 110 have a first arm length M1. Both arms 124, 126 of the second tensioning device 120 have a second arm length M2. The second arm length M2 is smaller than the first arm length M1. As such, the arms 124, 126 of the second tensioning device 120 can be arranged in between the arms 104, 106 of the first tensioning device 110 and can be fully accommodated inside the first interior space S.sub.1, as shown in
(24) The first pivoting axis 108 and the second pivoting axis 128 are arranged parallel of one another. In fact, in the embodiment shown in
(25)
(26) The first web is supplied from a roll 22A and is transported in a forward direction T along the web tension control assembly 100 towards the guide element 36A.
(27) In the single mode the first tensioning device 110 is arranged in an operational position with respect to the frame 34, such as a position as shown in
(28) The tension of the first web 20a may be controlled by way of a gravitational force of the first tensioning device 110 acting on the first web 20A. Alternatively, the tension of the first web 20a may be controlled by a spring force or any other suitable force acting on the first elongated member 102.
(29) In the single mode the second tensioning device 120 is arranged in a standby position with respect to the frame 34, such as a vertical position in a direction parallel to the gravity as indicated by arrow g shown in
(30) The web tension control assembly 100 may optionally comprise a fastening device 160, such as a clamp mounted on the frame 34, for fixing said second tensioning device 120 in the standby position.
(31)
(32) The second web 20b is supplied from a roll 22b and is transported in a forward direction T along the web tension control assembly 100 towards the guide element 36A.
(33) In the alternative single mode the second tensioning device 120 is arranged in an operational position with respect to the frame 34, such as a position as shown in
(34) In the alternative single mode the first tensioning device 110 is arranged in a standby position with respect to the frame 34, such as a vertical position in the direction parallel to the gravity as indicated by arrow g shown in
(35) The web tension control assembly 100 may optionally comprise a fastening device 160, such as a clamp mounted on the frame 34, for fixing said first tensioning device 110 in the standby position.
(36) The first web 20a processed in the first single mode shown in
(37)
(38) The first web 20a and the second web 20b are supplied from a respective roll 22a, 22b and are transported in a forward direction T along the web tension control assembly 100 towards the guide element 36A. The first web 20a and the second web 20b are arranged alongside one another in the transverse direction Y as is shown in
(39) The roll 22a and roll 22b may be arranged alongside one another in the transverse direction Y, e.g. mounted on a single roll handling device, to supply the first web 20a and the second web 20b alongside one another.
(40) In the tandem mode the first tensioning device 110 is arranged in an operational position with respect to the frame 34, such as a position as shown in
(41) At the same time, the second tensioning device 120 is arranged in an operational position with respect to the frame 34, such as a position as shown in
(42) The first tensioning device 110 and the second tensioning device 120 do not block one another while tensioning the first web 20a and the second web 20b respectively.
(43) In fact, the first tensioning device 110 and the second tensioning device 120 control the tension of the first web 20a and the second web 20b independently of one another.
(44)
(45)
(46) The first tensioning device 110 and the second tensioning device 120 have the same structure as described in relation to the embodiment shown in
(47) Additionally the web tension control assembly 200 comprises the third tensioning device 140 for tensioning a web.
(48) The third tensioning device 140 comprises a third elongated member 142 for guiding the web, a fifth arm 144 and a sixth arm 146 and a third pivoting axis 148. Both arms 144, 146 are arranged for mounting the third elongated member 142 to a frame at the third pivoting axis 148.
(49) The third elongated member 142 is operatively connected to the third pivoting axis 148 via the fifth arm 144 and the sixth 146. The arms 144, 146 are connected to opposite ends of the third elongated member 142. As such, a third interior space S.sub.3 extends between the third elongated member 142, the arms 144, 146 and the third pivoting axis 148.
(50) The second tensioning device 120 and the third tensioning device 140 are arranged alongside one another in the transverse direction Y.
(51) In the position shown in
(52) The first elongated member 102 has a first length L1, the second elongated member 122 has a second length L2 and the third elongated member 142 has a third length L3 in a transverse direction as indicated by arrow Y. The first elongated member 102, the second elongated member 122 and the third elongated member 142 are arranged parallel of one another along the transverse direction Y. The second length L2 and the third length L3 are smaller than the first length L1. The sum of the second length L2 and the third length L3 is smaller than the first length L1 (i.e. L2+L3<L1). As such, the second elongated member 122 and the third elongated member 142 can be arranged alongside one another in between the arms 104, 106 of the first tensioning device 110 and can be accommodated inside the first interior space S.sub.1.
(53)
(54) The first web 20a and the second web 20b are supplied from a respective roll 22a, 22b and are transported in a forward direction T along the web tension control assembly 200 towards the guide element 36A. The first web 20a and the second web 20b are arranged alongside one another in the transverse direction Y as is shown in
(55) In the tandem mode the third tensioning device 140 is arranged in an operational position with respect to the frame 34, such as a position as shown in
(56) At the same time, the second tensioning device 120 is arranged in an operational position with respect to the frame 34, such as a position as shown in
(57) The third tensioning device 140 and the second tensioning device 120 do not block one another while tensioning the first web 20a and the second web 20b respectively.
(58) In fact, the third tensioning device 140 and the second tensioning device 120 control the tension of the first web 20a and the second web 20b independently of one another.
(59) In the tandem mode the first tensioning device 110 is arranged in a standby position with respect to the frame 34, such as a vertical position in the direction parallel to the gravity as indicated by arrow g shown in
(60) In a single mode the web tension control assembly 200 may be operated to process a first web 20a by the first tensioning device 110 in an operational position of the first tensioning device 110, while the third tensioning device 140 and the second tensioning device 120 are arranged in a standby position. The operational position of the first tensioning device 110 and the standby position of the third tensioning device 140 and the second tensioning device 120 may be similar to the operational position and standby position shown in
(61) In a second single mode a second web 20b is processed by the second tensioning device 120, while the first tensioning device 110 and the third tensioning device 140 are arranged in a standby position for not obstructing the second tensioning device 120.
(62) In a third single mode a third web is processed by the third tensioning device 140, while the first tensioning device 110 and the second tensioning device 120 are arranged in a standby position for not obstructing the third tensioning device 140.
(63)
(64)
(65) Additionally the web tension control assembly 300 comprises a first rotary encoder 160. The first rotary encoder 160 comprises a housing part 162 and a shaft element 164 which is rotatably arranged with respect to the housing part 162 to determine an angular position. The housing part 162 is mounted on the first arm 104 of the first tensioning device 110. The shaft element 164 is operatively connected to the third arm 124 of the second tensioning device 120 via a gear wheel train comprising a first wheel 166 and a second wheel 167. The first wheel 166 and the second wheel 167 are mutually connected in an inter teeth arrangement. The first wheel 166 is mounted on the shaft 164 and the second wheel 167 is mounted on a shaft 168 which is connected to the third arm 124 concentric to the second pivoting axis 128.
(66) In this way, the first rotary encoder 160 is able to determine a relative angular position of the first arm 104 about the pivoting axis 108 with respect to the third arm 124 about the pivoting axis 128.
(67) The first rotary encoder 160 is coupled to a control unit arranged to receive a signal from the first rotary encoder 160 in response to the relative angular position measured. This embodiment enables accurate measurement of the angular position of the arms of the first tensioning device 110 and second tensioning device 120 respectively using a single encoder only. In case the standby position of the arms of the second tensioning device 120 is known, such as in a standby position of the second tensioning device 120 as shown in
(68) In the second single mode shown in
(69)
(70) The elongated member 202 comprises a first flange 206, a second flange 208, a tube 204 and a torsion bar 210.
(71) The first flange 206 is arranged at a first end of the tube 204. The second flange 208 is arranged at a second end of the tube 204 opposite to the first end of the tube 204 in the transverse direction Y. The tube 204 is mounted on the first flange 206 and the second flange 208 to guide a web along the elongated member 202. The tube 204 is fixed to each of the flanges 204, 206 by way of a first clamp 214 and a second clamp 216 respectively using fasteners 218.
(72) The first flange 206 is connected to a draglink at a protruding portion 207 to maintain the tube 206 substantially stationary in a rotational direction about a main axis of the elongated member 202 such that a web has a sliding contact with respect to the tube 206 in operation of the elongated member 202.
(73) The first flange 206 and the second flange 208 are mounted on the torsion bar 210 by way of bearings 220. The bearings provide a sliding contact between the flanges 206, 208 and the torsion bar 210. The torsion bar 210 is clamped to a first arm of the tensioning device at a first end of the torsion bar 210 and is clamped to a second arm of the tensioning device at a first end of the torsion bar 210 opposite to the first end in the transverse direction Y.
(74) The torsion bar 210 is shaped, such that in operation of the tensioning device 400 the torsion bar may torsionally deform as indicated by arrows T1 and T2 in case a tension of the web is not balanced in a transverse direction Y. As a result, a spring restoring torque is created inside the torsion bar 210 in a direction opposite to the torsional deformation (i.e. opposite to the directions T1 and T2). Furthermore, the deformation of the torsion bar 210 temporarily reduces a difference of tension of the web present along a transverse direction Y.
(75) In an example, the torsion bar 210 may be a cylinder having a diameter 12 mm that passes through the 50 mm diameter of the tube.
(76) The application of the modified elongated member 202 having a torsion bar 210 enables a reduction of a difference of tension of the web present along a transverse direction Y. In order to effectively use the elongated member 202 to balance the web tension across the width of the web along the transverse direction Y, the web is preferably arranged substantially centric with respect to the elongated member 202 in between the first flange 206 and the second flange 208.
(77) Detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which can be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure. In particular, features presented and described in separate dependent claims may be applied in combination and any advantageous combination of such claims are herewith disclosed.
(78) Further, the terms and phrases used herein are not intended to be limiting; but rather, to provide an understandable description of the invention. The terms a or an, as used herein, are defined as one or more than one. The term plurality, as used herein, is defined as two or more than two. The term another, as used herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising (i.e., open language). The term coupled, as used herein, is defined as connected, although not necessarily directly.
(79) The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.