PATTERN CARPET TILES AND METHODS OF MAKING AND USING SAME
20170280907 ยท 2017-10-05
Inventors
Cpc classification
Y10T428/23943
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/23986
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A47G27/0275
HUMAN NECESSITIES
Y10T29/49778
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/23936
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A carpet tile having a contrast pattern intermixed with a portion of a background pattern. The contrast pattern is positioned proximate a selected side edge of the carpet tile and has a contrast color different than the colors of the background pattern. Within a floor covering, the rotational position of the carpet tile can be varied to thereby achieve a desired visual appearance with respect to the contrast patterns of adjacent carpet tiles.
Claims
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33. A carpet tile system comprising: a plurality of carpet tiles, each carpet tile having first and second end edges and first and second side edges, the distance between the first and second end edges of the carpet tile corresponding to a length of the carpet tile, the distance between the first and second side edges of the carpet tile corresponding to a width of the carpet tile, wherein the plurality of carpet tiles comprises a plurality of substantially similar carpet tiles, each of the substantially similar carpet tiles consisting of: a first portion having a background pattern comprising at least two colors; and a second portion having a contrast pattern intermixed with a portion of the background pattern, wherein the second portion is positioned proximate a selected side edge of the carpet tile, the contrast pattern comprising at least one contrast color different than the at least two colors of the background pattern, the second portion of the carpet tile having a width, wherein the ratio of the width of the carpet tile to the width of the second portion of the carpet tile ranges from about 2.5:1 to about 20:1, wherein the combined first portion and second portion cooperate to form a carpet tile having a side edge-oriented contrast pattern region, wherein the plurality of substantially similar carpet tiles are configured for selective positioning relative to one another such that the side edge-oriented contrast pattern region of each carpet tile of the plurality of substantially similar carpet tiles has a particular orientation relative to the side edge-oriented contrast pattern regions of adjacent carpet tiles of the plurality of substantially similar carpet tiles, wherein the plurality of carpet tiles are configured to cooperatively define at least a portion of a floor covering, and wherein at least one of the substantially similar carpet tiles only abuts other substantially similar carpet tiles.
34. The carpet tile system of claim 33, wherein the plurality of substantially similar carpet tiles are configured for selective positioning relative to one another such that at least a portion of the selected side edge of a first carpet tile of the plurality of substantially similar carpet tiles abuts the selected side edge of a second carpet tile of the plurality of substantially similar carpet tiles and at least a portion of the contrast pattern of the first carpet tile is positioned adjacent the contrast pattern of the second carpet tile.
35. The carpet tile system of claim 33, wherein the plurality of substantially similar carpet tiles are configured for selective positioning relative to one another such that the selected side edge of a first carpet tile of the plurality of substantially similar carpet tiles is spaced apart from the selected side edge of a second, adjacent carpet tile of the plurality of substantially similar carpet tiles and the contrast pattern of the first carpet tile is spaced apart from the contrast pattern of the second carpet tile.
36. The carpet tile system of claim 33, wherein the plurality of substantially similar carpet tiles are configured for selective positioning relative to one another such that at least a portion of the selected side edge of a first carpet tile of the plurality of substantially similar carpet tiles abuts an end edge of an adjacent carpet tile of the plurality of substantially similar carpet tiles.
37. A method for forming a floor covering, the method comprising: selectively positioning a plurality of carpet tiles relative to one another on a flooring surface, each carpet tile having first and second end edges and first and second side edges, the distance between the first and second end edges of the carpet tile corresponding to a length of the carpet tile, the distance between the first and second side edges of the carpet tile corresponding to a width of the carpet tile, the plurality of carpet tiles comprising a plurality of substantially similar carpet tiles, each of the substantially similar carpet tiles consisting of: a first portion having a background pattern comprising at least two colors; and a second portion having a contrast pattern intermixed with a portion of the background pattern and positioned proximate a selected side edge of the carpet tile, the contrast pattern comprising at least one contrast color different than the at least two colors of the background pattern, the second portion of the carpet tile having a width, wherein the ratio of the width of the carpet tile to the width of the second portion of the carpet tile ranges from about 2.5:1 to about 20:1, wherein the combined first portion and second portion cooperate to form a carpet tile having a side edge-oriented contrast pattern region, wherein the side edge-oriented contrast pattern of each carpet tile of the plurality of substantially similar carpet tiles has a particular orientation relative to the side edge-oriented contrast pattern of adjacent carpet tiles of the plurality of substantially similar carpet tiles. wherein the plurality of carpet tiles cooperate to define at least a portion of a floor covering, and wherein at least one of the substantially similar carpet tiles only abuts other substantially similar carpet tiles.
38. The method of claim 37, wherein the step of selectively positioning the plurality of carpet tiles comprises positioning the plurality of substantially similar carpet tiles relative to one another such that at least a portion of the selected side edge of a first carpet tile of the plurality of substantially similar carpet tiles abuts the selected side edge of a second carpet tile of the plurality of substantially similar carpet tiles and at least a portion of the contrast pattern of the first carpet tile is positioned adjacent the contrast pattern of the second carpet tile.
39. The method of claim 37, wherein the step of selectively positioning the plurality of carpet tiles comprises positioning the plurality of substantially similar carpet tiles relative to one another such that the selected side edge of a first carpet tile of the plurality of substantially similar carpet tiles is spaced apart from the selected side edge of a second, adjacent carpet tile of the plurality of substantially similar carpet tiles and the contrast pattern of the first carpet tile is spaced apart from the contrast pattern of the second carpet tile.
40. The method of claim 37, wherein the step of selectively positioning the plurality of carpet tiles comprises positioning the plurality of carpet tiles relative to one another such that at least a portion of the selected side edge of a first carpet tile of the plurality of substantially similar carpet tiles abuts an end edge of an adjacent carpet tile of the plurality of substantially similar carpet tiles.
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43. The carpet tile system of claim 33, wherein at least one edge of each of the plurality of substantially similar carpet tiles abuts at least one edge of at least one other substantially similar carpet tile.
44. The carpet tile system of claim 33, wherein the first portion of each of the plurality of substantially similar carpet tiles extends the entire length of the carpet tile between selected portions of the first and second end edges.
45. The carpet tile system of claim 33, wherein each carpet tile is substantially rectangular.
46. The carpet tile system of claim 33, wherein the contrast pattern of each of the plurality of substantially similar carpet tiles comprises at least one color of the at least two colors of the background pattern.
47. The carpet tile system of claim 33, wherein each carpet tile of the plurality of carpet tiles has a tufted face.
48. The carpet tile system of claim 33, wherein the contrast pattern of each of the plurality of substantially similar carpet tiles comprises a plurality of substantially parallel stripes.
49. The method of claim 37, wherein at least one edge of each of the plurality of substantially similar carpet tiles abuts at least one edge of at least one other substantially similar carpet tile.
50. The method of claim 37, wherein the first portion of each of the plurality of substantially similar carpet tiles extends the entire length of the carpet tile between selected portions of the first and second end edges.
51. The method of claim 37, wherein each carpet tile is substantially rectangular.
52. The method of claim 37, wherein the contrast pattern of each of the plurality of substantially similar carpet tiles comprises at least one color of the at least two colors of the background pattern.
53. The method of claim 37, wherein each carpet tile of the plurality of carpet tiles has a tufted face.
54. The method of claim 37, wherein the contrast pattern of each of the plurality of substantially similar carpet tiles comprises a plurality of substantially parallel stripes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several aspects described below and together with the description, serve to explain the principles of the invention. Like numbers represent the same elements throughout the figures.
[0010] The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and the payment of the necessary fee.
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DETAILED DESCRIPTION OF THE INVENTION
[0022] The present invention can be understood more readily by reference to the following detailed description, examples, drawing, and claims, and their previous and following description. However, before the present devices, systems, and/or methods are disclosed and described, it is to be understood that this invention is not limited to the specific devices, systems, and/or methods disclosed unless otherwise specified, as such can, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular aspects only and is not intended to be limiting.
[0023] The following description of the invention is provided as an enabling teaching of the invention in its best, currently known embodiment. To this end, those skilled in the relevant art will recognize and appreciate that many changes can be made to the various aspects of the invention described herein, while still obtaining the beneficial results of the present invention. It will also be apparent that some of the desired benefits of the present invention can be obtained by selecting some of the features of the present invention without utilizing other features. Accordingly, those who work in the art will recognize that many modifications and adaptations to the present invention are possible and can even be desirable in certain circumstances and are a part of the present invention. Thus, the following description is provided as illustrative of the principles of the present invention and not in limitation thereof.
[0024] As used throughout, the singular forms a, an and the include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to a tufting needle can include two or more such tufting needles unless the context indicates otherwise.
[0025] Ranges can be expressed herein as from about one particular value, and/or to about another particular value. When such a range is expressed, another aspect includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent about, it will be understood that the particular value forms another aspect. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint.
[0026] As used herein, the terms optional or optionally mean that the subsequently described event or circumstance may or may not occur, and that the description includes instances where said event or circumstance occurs and instances where it does not.
[0027] As used throughout, the term carpet tile refers to carpet tiles and other conventional textile-face modular flooring tiles.
[0028] As used herein, the definition of the term color is referenced in terms of the CIELAB color scale, which was created by the International Commission on Illumination (CIE). The CIELAB color scale provides a uniform scale for measuring and comparing the color values of different samples. Three different color measurements are used to determine the CIELAB color value of a given sample: 1) a white-black color measurement; 2) a red-green color measurement; and 3) a yellow-blue color measurement. The white-black color measurement represents the amount of white present in the sample relative to the amount of black present in the sample. The red-green color measurement represents the amount of red present in the sample relative to the amount of green present in the sample. The yellow-blue color measurement represents the amount of yellow present in the sample relative to the amount of blue present in the sample. CIELAB color scale values can be obtained using color measurement instruments known in the art, including, for example, HunterLab color measurement instruments.
[0029] As used throughout, the terms tuft, tufting, tufted, tufted-in, and other verb tenses thereof refer to inserting, pressing, passing, and/or any other conventional process by which yarn is attached or otherwise coupled to the carpet backing.
[0030] In one aspect, and as shown in
[0031] In one aspect, and as shown in
[0032] In exemplary aspects, the carpet tile 12 can be substantially rectangular (having a length 18 and a width 20 that are substantially different). It is also contemplated that the carpet tile 12 can be substantially square (having a length 18 and a width 20 that are substantially equal). However, it is contemplated that the carpet tile 12 can have any desired shape, including a desired conventional shape or a desired irregular and/or organic shape. In further exemplary aspects, it is contemplated that the carpet tile 12 can have a tufted face, a woven face, or a fusion-bonded face that is formed according to conventional methods. In an additional exemplary aspect, it is contemplated that at least a portion of the face of the carpet tile 12 can be printed using conventional methods.
[0033] In another aspect, the carpet tile 12 can comprise a first portion 22 having a background pattern 24 comprising at least two colors. In this aspect, the at least two colors of the background pattern 24 of the carpet tile 12 can comprise a majority color and a minority color. In exemplary aspects, the first portion 22 of the carpet tile 12 can extend the entire length 18 of the carpet tile.
[0034] In an additional aspect, the carpet tile 12 can further comprise a second portion 26 having a contrast pattern 28 intermixed with a portion of the background pattern 24. In this aspect, as shown in
[0035] In another aspect, the second portion 26 of the carpet tile 12 can have a width 30. In this aspect, it is contemplated that the width 30 of the second portion 26 of the carpet tile 12 can be about 40% or less of the total width 20 of the carpet tile. However, it is also contemplated that the width 30 of the second portion 26 of the carpet tile 12 can optionally be about 50% of the total width 20 of the carpet tile. It is still further contemplated that the width 30 of the second portion 26 of the carpet tile can optionally be greater than 50% of the total width 20 of the carpet tile. In an exemplary aspect, it is contemplated that the ratio of the width 20 of the carpet tile 12 to the width 30 of the second portion 26 of the carpet tile can range from about 2.5:1 to about 20:1. However, when the width 30 of the second portion 26 is greater than 50% of the total width 20 of the carpet tile 12, then it is contemplated that the first portion of the carpet tile 12 can have a width, and the ratio of the width 20 of the carpet tile 12 to the width of the first portion of the carpet tile can range from about 2.5:1 to about 20:1. In another exemplary aspect, the second portion 26 of the carpet tile 12 can extend the entire length 18 of the carpet tile.
[0036] In a further aspect, it is contemplated that the second portion 26 of the carpet tile 12 can extend proximate select portions of the first and second end edges 14a, 14b. In this aspect, it is contemplated that the second portion 26 can optionally extend to at least one of the end edges 14a, 14b. It is further contemplated that the second portion 26 can optionally be spaced from at least one of the end edges 14a, 14b.
[0037] In one aspect, it is contemplated that the background pattern 24 and the contrast pattern 28 can each be formed from a plurality of yarn tufts using conventional tufting methods. In this aspect, within the contrast pattern 28, at least some of the yarn tufts of the at least one contrast color can have a height that is greater than a height of at least some of the yarn tufts of the minority color proximate the yarn tufts of the at least one contrast color. It is further contemplated that, within the contrast pattern, at least some of the yarn tufts of the at least one contrast color can have a height that is substantially equal to the height of at least some of the yarn tufts of the minority color proximate the yarn tufts of the at least one contrast color. It is still further contemplated that, within the contrast pattern, at least some of the yarn tufts of the at least one contrast color can have a height that is less than the height of at least some of the yarn tufts of the minority color proximate the yarn tufts of the at least one contrast color.
[0038] In various exemplary aspects, as shown in
[0039] In other exemplary aspects, as shown in
[0040] In various optional aspects, and referring the
[0041] In an additional aspect, it is contemplated that the second portion 26 of the carpet tile and/or the contrast pattern 28 or design elements within the second portion 26 of the carpet tile 12 can be produced by any technique causing a visually perceptible result on the face of the respective carpet tile 12, including techniques altering tuft height and appearance, and including yarn color. In one aspect, the selected contrast pattern 28 or design element can be any desired shape or collection of shapes or yarn appearances. Certainly, it is contemplated that some of the benefits of this invention will be enjoyed only if at least some of the contrast pattern 28 or design elements in an installation of tiles intentionally to a selected edge of the second portion of the carpet tile.
[0042] As described in more detail below, it is contemplated that a large number of different arrangements of the relative positions of a particular group of tiles is possible when installing tiles on a floor. The design of the distinctive carpet tiles described herein make it possible, indeed, make it easy to create assemblies of tiles of this invention that differ from each other, while achieving the same general appearance if desired. It is also contemplated that additional variations in the appearance of tile installations can be achieved by incorporating into the installation different carpet tiles, such as tiles having only the background pattern or color or visual appearance of the first portion 22, or entirely different tiles carrying an entirely different pattern or color or both.
[0043] As should also be apparent from the description above and below and examination of the Figures, the details of the design of the carpet tile 12 utilized in these examples are merely exemplary and can be substantially altered without departing from the scope and spirit of this invention. Among other variations possible, the relative area of the face of the second portion 24 with respect the face area of the carpet tile 12 can be changed, the appearance of the design elements or contrast patters positioned within the second portion 24 of the carpet tile 12 can be altered, and the appearance of background or first portion 22 of the carpet tile can be changed.
[0044] In one exemplary aspect, the carpet tiles 12 described herein can be formed using conventional type 6 nylon, type 6.6 nylon, polypropylene, polyester, and the like, and the appearance differences in the carpet tiles 12 can be achieved by varying the treadup, color or the height and other properties of the formed tufts or stitches on the carpet tiles. It is also contemplated that different types and/or colors of yarns could also be used, and pattern elements and field or background portion appearances can be achieved utilizing a very wide variety of different conventional and not-yet-developed carpet, fabric and flooring production techniques.
[0045] It is contemplated that a plurality of the carpet tiles 12, a floor assembly, can be positioned on a flooring surface to thereby cooperatively define a floor covering 10. In an exemplary aspect, the plurality of carpet tiles 12 can be configured for selective positioning relative to one another such that the contrast pattern 28 of each carpet tile has a desired visual appearance relative to the contrast patterns of adjacent carpet tiles. In this aspect, it is contemplated that the contrast patterns 28 of adjacent carpet tiles can cooperate to produce a desired visual effect proximate one or more selected side edges 17 of the adjacent carpet tiles. In another exemplary aspect, as shown in
[0046] An exemplary method for forming a floor covering as described herein can comprise providing a plurality of carpet tiles as described herein. The method can further comprise positioning the plurality of carpet tiles relative to one another on a flooring surface such that the contrast pattern of each carpet tile has a desired visual appearance relative to the contrast patterns of adjacent carpet tiles. In an exemplary aspect, the method for forming the floor covering can comprise selectively positioning the plurality of carpet tiles relative to one another such that at least a portion of the selected side edge of a first carpet tile abuts the selected side edge of a second carpet tile and at least a portion of the contrast pattern of the first carpet tile is positioned adjacent the contrast pattern of the second carpet tile. In another exemplary aspect, the method for forming the floor covering can comprise selectively positioning the plurality of carpet tiles relative to one another such that the selected side edge of a first carpet tile is spaced apart from the selected side edge of a second, adjacent carpet tile and the contrast pattern of the first carpet tile is spaced apart from the contrast pattern of the second carpet tile. In still another exemplary aspect, the method for forming the floor covering can comprise selectively positioning the plurality of carpet tiles relative to one another such that at least a portion of the selected side edge of a first carpet tile abuts an end edge of an adjacent carpet tile.
[0047] It is contemplated that the plurality of carpet tiles can be positioned relative to one another to achieve conventional monolithic, brick, boxed in, basketweave, half basketweave, and herringbone floor covering configurations. It is further contemplated that, within these conventional floor covering configurations, each carpet tile of the plurality of carpet tiles can be selectively rotated such that the contrast patterns of adjacent carpet tiles achieve the desired visual appearance.
[0048] It is contemplated that the selected position of each carpet tile of the plurality of carpet tiles can be determined based purely upon the appearance of the face of the carpet tile, particularly the appearance of at least one edge portion of the carpet tile. It is further contemplated that the selected position of each carpet tile within a floor covering can be determined entirely without reference to arrows imprinted on the back side of the tiles, as is conventionally done in the art. Thus, it is still further contemplated that the disclosed carpet tiles can permit customized, non-conventional floor covering designs that are achieved through a particular, selected arrangement of carpet tiles in which the contrast portions of adjacent carpet tiles cooperate to achieve the desired visual appearance. Exemplary non-conventional floor covering configurations and their corresponding installation keys are provided in
[0049] In particular exemplary aspects, such as shown in
[0050] Although several embodiments of the invention have been disclosed in the foregoing specification, it is understood by those skilled in the art that many modifications and other embodiments of the invention will come to mind to which the invention pertains, having the benefit of the teaching presented in the foregoing description and associated drawings. It is therefore understood that the invention is not limited to the specific embodiments disclosed herein, and that many modifications and other embodiments of the invention are intended to be included within the scope of the invention. Moreover, although specific terms are employed herein, they are used only in a generic and descriptive sense, and not for the purposes of limiting the described invention.