AUTO-ADJUSTING MASK STABILIZER
20170274168 ยท 2017-09-28
Inventors
- Philip Rodney Kwok (Sydney, AU)
- Enrico Brambilla (Irvine, CA, US)
- Gregory Robert Peake (Sydney, AU)
- Robert Edward Henry (Sydney, AU)
- Lee James Veliss (Rotterdam, NL)
- Philip John GUNNING (Sydney, AU)
Cpc classification
A61M16/0616
HUMAN NECESSITIES
International classification
Abstract
A forehead support for a facial mask is adapted to be moveable between a first position with respect to a frame of the mask and a second position with respect to the frame. The forehead support includes a biasing mechanism that urges the forehead support in the second position. A method of positioning a forehead support with respect to a frame of a patient interface includes positioning the forehead support and patient interface assembly on a face; disengaging a forehead support locking mechanism; allowing the forehead support to move from a first position to a second position; and engaging a forehead support locking mechanism.
Claims
1-18. (canceled)
19. A forehead support for a facial mask, the facial mask having a mask frame, the forehead support comprising: a frame extension provided on top of the mask frame, the frame extension having a cylindrical extension; a cushion frame including a shaft received in a bore of the cylindrical extension, the cushion frame being adapted to be moveable between a first position with respect to the mask frame and a second position with respect to the mask frame, the second position being towards a wearer's forehead; and a compressible biasing element provided inside the shaft, the compressible biasing element being configured to urge the forehead support towards the second position.
20. The forehead support according to claim 19, further comprising headgear configured to support the facial mask on a wearer's head.
21. The forehead support according to claim 20, wherein the cushion frame further includes slotted connectors configured to be connected to ends of an upper head strap of the headgear.
22. The forehead support according to claim 19, wherein the shaft is translatably supported in the cylindrical extension.
23. The forehead support according to claim 19, wherein the compressible biasing element is configured to bias the shaft away from the cylindrical extension.
24. The forehead support according to claim 19, further comprising at least one forehead pad supported by the cushion frame.
25. The forehead support according to claim 19, wherein the compressible biasing element comprises a compression spring.
26. The forehead support according to claim 19, wherein the compressible biasing element comprises an elastomeric spring element.
27. The forehead support according to claim 19, wherein an inclination angle between the forehead support and the mask frame remains constant as the forehead support moves with respect to the mask frame.
28. The forehead support according to claim 19, wherein the forehead support is configured to be adjacent and above a wearer's nose.
29. The forehead support according to claim 19, wherein an axis of the cylindrical extension intersects the wearer's forehead.
30. The forehead support according to claim 19 further comprising a lock mechanism configured to lock the cushion frame in a position relative to the frame extension.
31. The forehead support according to claim 19 further comprising: headgear configured to support the facial mask on a wearer's head; at least one forehead pad supported by the cushion frame; and a lock mechanism configured to lock the cushion frame in a position relative to the frame extension, wherein the cushion frame further includes slotted connectors configured to be connected to ends of an upper head strap of the headgear, wherein the shaft is translatably supported in the cylindrical extension, wherein the compressible biasing element is configured to bias the shaft away from the cylindrical extension, wherein the compressible biasing element comprises a compression spring, wherein the compressible biasing element comprises an elastomeric spring element, wherein an inclination angle between the forehead support and the mask frame remains constant as the forehead support moves with respect to the mask frame wherein the forehead support is configured to be adjacent and above a wearer's nose, and wherein an axis of the cylindrical extension intersects the wearer's forehead.
32. A mask for positive airway pressure therapy comprising: a frame; and the forehead support of claim 19, the forehead support extending from the frame.
33. A mask for positive airway pressure therapy comprising: a mask frame; a frame extension provided on top of the mask frame, the frame extension having a cylindrical extension; and a forehead support moveable between a first position with respect to the mask frame and a second position with respect to the mask frame, the second position being towards a wearer's forehead, the forehead support comprising: a cushion frame including a shaft received in a bore of the cylindrical extension; and a compressible biasing element provided inside the shaft, the compressible biasing element being configured to urge the forehead support towards the second position.
34. The mask according to claim 33, wherein the mask further comprises: a mask cushion supported by the mask frame; an angled connector with a distal end configured to connect to a gas supply hose and a proximal end configured to connect to the mask; and headgear configured to secure the mask to a wearer's head.
35. The mask according to claim 34, wherein the angled connector comprises a swivel elbow.
36. The mask according to claim 34, wherein the mask frame includes a pair of connectors configured to connect to a lower strap of the headgear.
37. A forehead support for a facial mask, the facial mask having a mask frame, the forehead support comprising: a frame extension with a proximal end adjacent the mask frame and a distal end opposite the proximal end; a bore positioned at the distal end of the frame extension; a shaft that is received through the bore and is movable through the bore, the shaft being oriented so that a longitudinal axis of the shaft is transverse to the longitudinal axis of the frame extension; and a cushion frame positioned at an end of the shaft so that the cushion frame is movable with the shaft toward and away from the bore along the longitudinal axis of the shaft, wherein the cushion frame is configured to be selectively fixed at a plurality of discrete distances from the bore.
38. The forehead support according to claim 37, wherein the bore is oriented relative to the frame extension so that a longitudinal axis of the frame extension is transverse to a central axis of the bore.
39. The forehead support according to claim 37, wherein the shaft is translatably supported in the bore.
40. The forehead support according to claim 37 further comprising at least one forehead pad supported by the cushion frame.
41. The forehead support according to claim 37, wherein an inclination angle between the shaft and the mask frame remains constant as the shaft moves through the bore.
42. The forehead support of claim 37, wherein the shaft is biased to urge the cushion frame away from the bore.
43. The forehead support of claim 38, wherein the shaft is biased by a compressible biasing element inside the shaft.
44. A mask for positive airway pressure therapy comprising: a cushion configured to sealingly engage a patient's face; a frame that forms a chamber with the cushion; the forehead support of claim 37, the forehead support extending from the frame; and headgear that is attachable to the forehead support and the frame.
45. The mask of claim 44, wherein posterior opening in the cushion and an anterior opening in the frame are coaxial along a longitudinal axis that is transverse to the longitudinal axis of the frame extension of the forehead support.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The accompanying drawings facilitate an understanding of the various embodiments of this invention. In such drawings:
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
DETAILED DESCRIPTION
[0045] The following description is provided in relation to several embodiments which may share common characteristics and features. It is to be understood that one or more features of any one embodiment may be combinable with one or more features of the other embodiments. In addition, any single feature or combination of features in any of the embodiments may constitute additional embodiments.
[0046] In this specification, the word comprising is to be understood in its open sense, that is, in the sense of including, and thus not limited to its closed sense, that is the sense of consisting only of. A corresponding meaning is to be attributed to the corresponding words comprise, comprised and comprises where they appear.
[0047] The term air will be taken to include breathable gases, for example air with supplemental oxygen. It is also acknowledged that the blowers described herein may be designed to pump fluids other than air.
FIRST EMBODIMENT
[0048] Referring to
[0049] The mask 16 includes a mask frame 17 and a mask cushion 19. The mask frame 17 includes an angled connector 18 (e.g., in the form of a swivel elbow) which has a distal end 20 for connection to a gas supply hose (not shown) and a proximal end 22 for connection to the mask 16. The connector 18 communicates the supplied gas from the gas supply hose to the interior of the mask 16. The mask frame 17 also includes a pair of slotted connectors 24 to which are respectively connected ends of a lower head strap (not shown) for securing the mask 16 to the patient's head.
[0050] The frame extension 14 is provided on top of the mask frame 17 generally adjacent and above the patient's nose. It should be appreciated that the mask 16 shown in
[0051] The mask stabilizer 10 may also be used with facial masks in which the angled connector 18 is incorporated into the mask in the general position of the frame extension 14. In this type of mask, the supplied gas flows through or past the mask stabilizer 10.
[0052] The cushion frame 12 includes a pair of cushions (e.g., forehead cushions) 25 mounted at each end of the upper portion of the frame 12 on the side adapted to contact the face of the patient (e.g., the patient's forehead). Examples of cushions 25 include open or closed cell foam, silicone, dual durometer foams, single pads or multiple pads joined together. The cushions 25 may be integrally molded with the cushion frame 12 or attached thereto by clips or adhesives or the like. The cushion frame 12 also includes slotted connectors 26 adjacent each of the cushions 25 to which are respectively connected ends of an upper head strap (not shown) for securing the mask 16, including the mask stabilizer 10, to the patient's head.
[0053] Referring to
[0054] As shown in
[0055] Referring to
[0056] Referring to
[0057] As shown in
[0058] Referring to
[0059] The position shown in
[0060] The biasing element 42 operates to bias the shaft 40 of the cushion frame 12 away from the cylinder 30 of the frame extension 14. When the lock mechanism is in the position shown in
[0061] The engagement of the shaft 40 of the cushion frame 12 into the bore 36 of the mask extension cylinder 30 allows the cushion frame 12 to translate with respect to the mask frame 17. Thus, the inclination between the cushion pads 25 and the patient's forehead does not change during adjustment, i.e., movement of the cushion frame 12 with respect to frame extension 14. The mask stabilizer 10 of the present invention thus provides the ability to stabilize the vertical angle of the position of the mask 16 relative to the patient's forehead and also stabilizes the relative set position of the mask 16 throughout the patient's sleep session.
[0062] Referring to
[0063] The adjustment may be performed with one hand. The patient, or clinic worker, simply presses the release button 32 and adjusts the position of the mask 16 with the same hand used to depress the release button 32. This allows adjustment of the fit of the mask 16 according to the present invention in a quicker manner than mask systems of the prior art. A mask system including the auto-adjusting stabilizer according to the invention may be initially fit in under one second, almost instantaneously, as opposed to up to five seconds as may be required for forehead supports according to the prior art. As the mask adjustment may be performed with one hand, the mask system of the present invention requires less dexterity to adjust than masks of the prior art.
[0064] As shown in
SECOND EMBODIMENT
[0065] Referring to
ALTERNATE EMBODIMENTS
[0066] Although the lock mechanism release button 32 is shown in the attached drawings as being provided on top of the mask frame extension cylinder 30, it should be appreciated that the release button could also be provided anywhere along the circumference of the mask frame extension cylinder 30, with a corresponding movement of the slot 45 and ratchet teeth 46 of the shaft 40 of the cushion frame 12. It should also be appreciated that the release button could be provided at the closed end of the mask frame extension cylinder 30. However, positioning the release button 32 on top of the frame extension cylinder 30 allows the patient to activate the release button in a natural way and the force that is required to activate the release button is in a plane normal to the direction along which the patient or fitter is positioning the mask. This minimizes the chance of moving the mask while adjusting the position of the cushion frame 12.
[0067] Spacing of the ratchet teeth 46 in the slot 45 of the shaft 40 of the cushion frame 12 may be, for example, 1 mm The position of the cushion frame 12 may thus be adjusted in 1 mm increments. It should be appreciated, however, that other spacings of the ratchet teeth 46 are within the spirit and scope of the invention.
THIRD EMBODIMENT
[0068] Referring to
[0069] Radial projections 38a of the frame extension cylinder 30a frictionally engage the outer surface of the shaft 40a to retain the shaft 40a against movement relative to the cylinder 30a caused by the biasing element. A lock mechanism release button 32a is provided for releasing the engagement of the radial projections 38a from the shaft 40a to permit relative movement between the shaft 40a and the cylinder 30a by the biasing element. Depressing the release button 32a causes the cylinder 30a to deform, thus disengaging the projections 38a from the cylinder 40a.
FOURTH EMBODIMENT
[0070] As shown in
FIFTH EMBODIMENT
[0071] The ratchet teeth of the lock mechanism shown in
[0072] The release button 32b is biased into the locked position shown in
SIXTH EMBODIMENT
[0073] Referring to
[0074] A biasing member, such as a torsion spring (not shown), may be provided between the cushion frame 12 and the mask extension 14 to bias the cushion frame 12 into a position when the button 76 is released. For example, the biasing member may be configured to bias the cushion frame 12 toward the face of the patient when the button 76 is pressed. Alternatively, the biasing member may be configured to bias the cushion frame 12 away from the face of the patient when the button 76 is pressed.
[0075] The cushions 25 may be supported on the cushion frame 12 by a resilient member 90. For example, the resilient member 90 may be a silicone rubber stem-like member. As the cushion frame 12 rotates about the axis 70, the resilient member 90 is able to flex or bend to maintain the contact face of the cushion 25 flush against the face of the patient, e.g. against the patient's forehead.
[0076] It should be appreciated that the auto-adjusting mask stabilizer may be incorporated into any mask system where the fitting and correct adjustment of the mask relative to the wearer's head or face can be achieved. For example, the auto-adjusting mask stabilizer of the invention may be used in mask systems that are not provided with a forehead support, but instead utilize, for example, a cheek support or upper lip support. It should further be appreciated that the auto-adjusting mask stabilizer of the invention may be utilized in a mask system in which the forehead support is located or otherwise attached to a headgear system. It should be even further appreciated that the auto-adjusting mask stabilizer may not include a lock mechanism. In such case, the cushion frame would be biased against the patient's head, e.g., forehead, by the biasing element and its position would self-adjust to the patient.
[0077] While the invention has been described in connection with what are presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention. Also, the various embodiments described above may be implemented in conjunction with other embodiments, e.g., aspects of one embodiment may be combined with aspects of another embodiment to realize yet other embodiments. Further, each independent feature or component of any given assembly may constitute an additional embodiment. Furthermore, each individual component of any given assembly, one or more portions of an individual component of any given assembly, and various combinations of components from one or more embodiments may include one or more ornamental design features. In addition, while the invention has particular application to patients who suffer from OSA, it is to be appreciated that patients who suffer from other illnesses (e.g., congestive heart failure, diabetes, morbid obesity, stroke, barriatric surgery, etc.) can derive benefit from the above teachings. Moreover, the above teachings have applicability with patients and non-patients alike in non-medical applications.