Position-tolerance-insensitive contacting module for contacting optoelectronic chips
11480495 · 2022-10-25
Assignee
Inventors
- Tobias GNAUSCH (Jena, DE)
- Robert BUETTNER (Jena, DE)
- Thomas KADEN (Dresden, DE)
- Thomas Juhasz (Weimar, DE)
- Armin GRUNDMANN (Jena, DE)
- Thilo Von Freyhold (Weimar, DE)
Cpc classification
G02B6/43
PHYSICS
G01R31/2891
PHYSICS
H04B10/801
ELECTRICITY
G01M11/30
PHYSICS
H04B10/803
ELECTRICITY
International classification
Abstract
The invention relates to a contacting module (1) by means of which the individual electrical and optical inputs and outputs (A.sub.oC) of optoelectronic chips (2) are connected to the device-specific electrical and optical inputs and outputs of a test apparatus. It is characterized by a comparatively high adjustment insensitivity of the optical contacts between the chips (2) and the contacting module (1), which is achieved, for example, by technical measures which result in the optical inputs (E.sub.oK) of the chip (2) or on the contacting module (1) being irradiated in every possible adjustment position by the optical signal (S.sub.o) to be coupled in.
Claims
1. A contacting module for successive contacting optoelectronic chips for transmitting electrical and optical signals (S.sub.e, S.sub.o) between at least one optoelectronic chip and the contacting module, the module comprising: the at least one optoelectronic chip and the contacting module arranged in different adjustment positions relative to one another; an electrical module with contact pins and a printed circuit board guiding electrical signal lines; an optical module with an optical block guiding the electric and/or optical signal lines, leading to optical inputs and outputs (E.sub.oK, A.sub.oK) on the contacting module; the electrical and optical signal lines arranged in the contacting module, each of the electrical and optical signal lines having an electrical or optical input or output (E.sub.eK, E.sub.oK, A.sub.eK, A.sub.oK) on the contacting module and each being assigned to an electrical or optical input or output (E.sub.eC, E.sub.oC, A.sub.ec, A.sub.oc) of the at least one optoelectronic chip; the contact pins forming each of the electrical inputs and outputs (E.sub.eK, A.sub.eK) on the contacting module, the contact pins each being in mechanical contact in each of the adjustment positions with one of the electrical inputs or outputs (E.sub.eC, A.sub.eC) of the at least one optoelectronic chip for transmitting the electrical signals (S.sub.e), which electrical inputs and outputs each are formed by an electrical contact plate; and the optical inputs and outputs (E.sub.oK, A.sub.oK) on the contacting module and the optical inputs and outputs (E.sub.oc, A.sub.oc) of the at least one optoelectronic chip together delimiting, in respective pairs, an optical free beam region for the transmission of the optical signals (S.sub.o), wherein: the optical signals (S.sub.o) transmitted from the contacting module to the at least one optoelectronic chip irradiate the optical inputs (E.sub.oC) of the at least one optoelectronic chip in each of the adjustment positions; the optical signals (S.sub.o) each illuminate an area of one of the optical inputs (E.sub.oC) on the at least one chip larger than the opening of the respective optical input (E.sub.oC) of the at least one chip, so that in each of the adjustment positions the optical inputs (E.sub.oC) of the at least one chip are irradiated; the printed circuit board and the optical block are fixedly arranged in a mutually adjusted manner, and the optical signal lines are waveguides integrated in the optical block.
2. The contacting module according to claim 1, wherein the printed circuit board and the optical block are made of different materials and the electrical and optical signal lines are manufactured independently of each other.
3. The contacting module according to claim 1, wherein an intensity distribution in the beam cross-section of the optical signal (S.sub.o) corresponds to a Gaussian distribution.
4. The contacting module according to claim 1, wherein e intensity distribution in the beam cross-section of the optical signal (S.sub.o) corresponds to a top-hat distribution.
5. The contacting module according to claim 1, wherein the optical block is embodied in such a way that all contact pins present on the electronic module are in contact with the chip past the optical block, around it and/or through openings formed therein.
6. The contacting module according to claim 1, wherein there is at least one beam shaping element in the free beam region by which the optical signal (S.sub.o) is shaped geometrically and/or in its intensity distribution.
7. The contacting module according to claim 6, wherein the at least one beam shaping element is a structured gray grad filter that homogenizes the intensity distribution of the optical signal (S.sub.o).
8. The contacting module according to claim 1, wherein the inputs or outputs of the waveguides forming the optical inputs or outputs (E.sub.oK, A.sub.oK) on the contacting module are located inside the optical block, and wherein each of the inputs or outputs (E.sub.oK, A.sub.oK) is preceded by an integrated mirror which deflects the optical signals (S.sub.o) coming from the waveguide in a direction for coupling into the at least one chip.
9. The contacting module according to claim 8, wherein the mirror is designed as a concave mirror.
10. The contacting module according to claim 1, wherein the optical signals (S.sub.o) transmitted by the at least one optoelectronic chip are completely coupled into the optical inputs (E.sub.oK) on the contacting module in each of the adjustment positions.
11. The contacting module according to claim 10, wherein each of the waveguides ends in a taper, having a cross-section adapted to a waveguide cross-section at an entrance of each of the waveguide and directs the entire radiation intensity of the optical signal (S.sub.o) into the waveguide in each of the adjustment positions, the beam cross-section of the optical signal (S.sub.o) incident into the taper being smaller than an entrance opening of the taper.
12. The contacting module according to claim 10, wherein each of the waveguides ends in an upstream waveguide group having the group's ends together form one of the optical inputs (E.sub.oK), which is completely irradiated in each adjustment position, so that a proportion of the signal intensity coupled in the upstream waveguide group is larger than that in one waveguide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be explained in more detail below with reference to exemplary embodiments and drawings. In the drawings:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(16) Similar to contacting modules known from the prior art, a contacting module 1 according to the invention is arranged between a wafer platform 3, e.g. a wafer prober, on which a wafer with optoelectronic chips 2 to be tested is fixed, and a test apparatus 4 for generating and evaluating optical signals S.sub.o and electrical signals S.sub.e, as shown in
(17) The contacting module 1 is connected via electrical interfaces to the test apparatus 4 in a manner known from the prior art, preferably using plug-in connections. Optical interfaces with the test apparatus 4 are preferably realized via glass fiber connections with associated fiber or multifiber connectors.
(18) For contacting the interfaces of the chip 2, the contacting module 1 and the wafer platform 3 are adjusted with respect to each other. In doing so, tolerances may require different adjustment positions to be taken up for successive contacting of the chips 2. The adjustment accuracy required for the optoelectronic test of the chip 2 depends on the tolerance limits within which reliable contacting of the interfaces, i.e. repeatable signal transmission, can still be guaranteed.
(19) Similar to the prior art, the electrical inputs and outputs E.sub.eK, A.sub.eK on the contacting module 1 are each formed by contact pins 1.1.2 which, for transmitting the electrical signals S.sub.e, are each in mechanical contact with one of the electrical inputs or outputs E.sub.eC, A.sub.eC of the at least one optoelectronic chip 2, which are each formed by an electrical contact plate 2.1. As explained in detail in the description of the prior art, the tolerance limits required for reliable electrical contacting are large compared to the tolerances required for optical contacting.
(20) The optical inputs and outputs E.sub.oK, A.sub.oK on the contacting module 1 and the optical inputs and outputs E.sub.oC, A.sub.oC of the optoelectronic chip 2 together delimit, in respective pairs, a free beam region, as it is called herein, for the transmission of the optical signals S.sub.o. A free beam region is understood to be a region along which an optical signal S.sub.o, including an optical beam, is not guided in an optical signal guide, especially in a waveguide. In this case, the beam can be guided completely uninfluenced only in air as a medium over the distance between the chip 2 and the contacting module 1 or additionally in the medium of the contacting module 1, if its optical inputs or outputs E.sub.oK, A.sub.oK are not located directly on an outer surface of the contacting module 1. In this free beam region, as it is called herein, beam shaping and beam deflection elements can be provided on the contacting module 1 in order to direct the beam entering the contacting module 1 to the waveguide input and/or to shape the beam geometrically or in its intensity distribution and to prepare the beam emerging from the contacting module 1 for coupling into the chip 2.
(21) In order to ensure a repeatable transmission of the optical signals S.sub.o, i.e. the signal intensity coupled into the optical inputs E.sub.oC, E.sub.oK of the chip 2 and on the contacting module 1 does not exceed a predetermined range of fluctuation, various alternative measures are taken, according to the invention, for the embodiment of the free beam region, including the optical inputs and outputs E.sub.oK, A.sub.oK on the contacting module 1, which are described in various exemplary embodiments for a contacting module 1 according to the invention.
(22) In all exemplary embodiments, either the optical outputs A.sub.oK on the contacting module 1 are arranged with respect to the respective optical inputs E.sub.oC of the optoelectronic chip 2 in such a way that, due to the length of the respective free beam region formed, the optical inputs E.sub.oC of the optoelectronic chip 2 are irradiated by the optical signals S.sub.o in each of the adjustment positions, which is possible with an at least slightly divergent radiation of the optical signal S.sub.o, and/or there are optical means at or between the optical outputs A.sub.oK on the contacting module 1 and the optical inputs E.sub.oC of the optoelectronic chip 2 in the respective free beam region, which optical means form the optical signal S.sub.o, so that the optical inputs E.sub.oC at the chip 2 are irradiated by the optical signals S.sub.o in each of the adjustment positions.
(23) Moreover, all or some of the optical inputs E.sub.oK on the contacting module 1 are arranged with respect to the respective optical outputs A.sub.oC of the optoelectronic chip 2 in such a way that, due to the length of the respective free beam region formed, the optical inputs E.sub.oK on the contacting module 1 are irradiated by the optical signals S.sub.o in each of the adjustment positions, and/or there are optical means at or between the optical outputs A.sub.oC of the chip 2 and the optical inputs E.sub.oK on the contacting module 1 in the respective free beam region, which optical means form the optical signal S.sub.o, so that the optical inputs E.sub.oK on the contacting module 1 are irradiated by the optical signals S.sub.o in each of the adjustment positions.
(24) Alternatively, all or some of the optical inputs E.sub.oK on the contacting module 1 are arranged with respect to the respective optical outputs A.sub.oC of the optoelectronic chip 2 in such a way that, due to the length of the respective free beam region formed, the optical inputs E.sub.oK on the contacting module 1 are irradiated by the optical signals S.sub.o in each of the adjustment positions, and/or there are optical means at or between the optical outputs A.sub.oC of the chip 2 and the optical inputs E.sub.oK on the contacting module 1 in the respective free beam region, which optical means form the optical signal S.sub.o, so that the optical signals S.sub.o transmitted by the optoelectronic chip 2 are fully coupled into the optical inputs E.sub.oK on the contacting module 1 in each of the adjustment positions.
(25) For the purposes of this description, beam shaping means (beam shaping elements) refers to any element affecting the geometric beam shape or the intensity distribution within a beam.
(26) The contacting module 1 may presently consist of one or more components arranged in a defined manner with respect to each other. It may also be a monolithic component on which the electrical and optical inputs and outputs E.sub.eK, E.sub.oK, A.sub.eK, A.sub.oK are arranged facing the chip 2 for contacting the chip 2, with each of these inputs and outputs leading, via an electrical or optical signal line 1.1.1.1, 1.2.1.1 in the form of a distribution network, to inputs and outputs which are connected to the interfaces of the test apparatus 4. Also similar to the prior art, the contacting module 1 may presently contain a contact plate for optical and electrical contacting of the chip 2 and one or more distribution plates for signal distribution. Other embodiments are conceivable in which the inputs and outputs E.sub.eK, E.sub.oK, A.sub.eK, A.sub.oK on the contacting module 1 are embodied according to the invention.
(27) Particularly advantageously, the contacting module 1 includes an electronic module 1.1 with a printed circuit board 1.1.1, which preferably corresponds to a cantilever or vertical probe card known from the prior art and on which the electrical inputs and outputs E.sub.eK, A.sub.eK are arranged, and an optical module 1.2, with an optical block 1.2.1, on which the optical inputs and outputs E.sub.oK, A.sub.oK are arranged, which are formed here by the inputs and outputs of waveguides integrated in the optical block 1.2.1 and forming the optical signal lines 1.2.1.1, or in a special case by the light-sensitive surface 6.1 of a photodiode 6.
(28) The electrical signal lines 1.1.1.1 as well as the electrical inputs and outputs E.sub.eK, A.sub.eK on the contacting module 1 and the optical signal lines 1.2.1.1 with their optical inputs and outputs E.sub.oK, A.sub.oK can thus be produced independently of each other by different manufacturing processes. To ensure that all inputs and outputs, whether optical or electrical, form a common arrangement that can be adjusted relative to the chip 2 under test, the printed circuit board 1.1.1 and the optical block 1.2.1 are fixed in a manner adjusted to each other.
(29) The optical block 1.2.1 is preferably monolithic and is made of a different material than the printed circuit board 1.1.1, namely a material suitable for the production of optical signal lines 1.2.1.1 in the form of integrated waveguides. For the production of the optical signal lines 1.2.1.1 in the optical block 1.2.1, in the form of waveguides, technologies can be used which allow them to be manufactured very precisely with only small mutual tolerances. These include laser-based direct writing methods. On the one hand, by changing the optical properties of the substrate material of the optical block 1.2.1, these allow the introduction of waveguides and, on the other hand, by locally changing the structure of the substrate material, a local modification of the wet chemical etching behaviour of the substrate material and thus the creation of optical elements, such as mirrors, by subsequent etching directly into a substrate material of glass with submicron precision. The position and shape of the elements thus created can be flexibly adapted directly by varying the writing parameters of the laser.
(30) In contrast to the contacting module 1 according to
(31) In an advantageous embodiment of the contacting module 1 comprising an electronic module 1.1 and an optical module 1.2 with the optical block 1.2.1, the optical block 1.2.1 is advantageously embodied in its dimension and geometry, including breakthroughs and/or openings, in such a way that all contact pins 1.1.2 present on the electronic module 1.1 can be in contact with the chip 2 past the optical block 1.2.1, around it and/or if necessary through openings formed therein. This enables the integration of all optical interfaces in one monolithic block.
(32) Once the physical contacts are established at the electrical interfaces, the optical block 1.2.1 is only a small defined distance away from the chip 2.
(33) A first exemplary embodiment of a contacting module 1 is shown in
(34) The contacting module 1 includes an electronic module 1.1 and an optical module 1.2. The electronic module 1.1 corresponds in its technical design to a conventional contacting module for purely electronic chips. It includes a printed circuit board 1.1.1, contact pins 1.1.2, designed here as cantilever pins by way of example, and a carrier plate 1.1.3 assigned to the printed circuit board 1.1.1. The electrical contact is established via the electronic module 1.1 by physical contact of the contact pins 1.1.2 with the electrical contact plates 2.1 of the chip 2.
(35) The optical module 1.2 consists of an optical block 1.2.1 with optical signal lines 1.2.1.1, each in the form of a waveguide, or in a special case also in the form of several waveguides, which are combined within the optical block 1.2.1 to form one waveguide, and an integrated mirror 1.2.1.2 in front of each waveguide (see e.g.
(36) The optical signals S.sub.o coming from the test apparatus 4 are coupled into the glass fibers 1.2.3 and then laterally into the waveguides 1.2.1.1 of the optical block 1.2.1 by means of fiber or multifiber connectors. The connecting surfaces between the fiber holder 1.2.2 and the optical block 1.2.1 are chamfered (not shown), e.g. at an angle of 8° to the perpendicular to the direction of the glass fibers 1.2.3, to avoid back reflections. The vertical coupling to the chip 2 is achieved by means of the mirrors 1.2.1.2, which are each present (not shown in
(37) The side of the fiber holder 1.2.2 facing the chip 2 does not protrude beyond the side of the optical block 1.2.1 facing the chip 2. This is important because of the small working distance to avoid a collision of the optical module 1.2 with the chip 2 during contacting.
(38) The method used to manufacture the mirrors 1.2.1.2 and the waveguides allows
(39) all mirrors 1.2.1.2 and waveguides 1.2.1.1 and thus the optical interfaces within an optical block 1.2.1 made of a substrate to be positioned relative to each other with submicron precision;
(40) the free positioning of the mirrors 1.2.1.2 and the waveguides within the substrate;
(41) distances (pitches) of the mirrors 1.2.1.2 and thus distances of the optical outputs and inputs of 250 μm, 127 μm and less;
(42) by adjusting the mirror angle an adjustment of the beam angle to the different angles of radiation of the optical signal S.sub.o on optical coupling elements arranged at the optical inputs E.sub.oC of the chip 2, e.g. a grating coupler with a radiation profile of typically 8-20°);
(43) a fast, flexible and cost-effective change of the position of the optical interfaces for contacting modules 1 adapted to other chips 2.
(44) The electronic module 1.1 includes a printed circuit board 1.1.1, a carrier plate 1.1.3, a ceramic support 1.1.4 and contact pins 1.1.2 glued to it, in this case cantilever pins. The optical module 1.2 is glued to the electronic module 1.1, preferably via e.g. three fixing points on the carrier plate 1.1.3, which is advantageously a metal frame. Basically the optical block 1.2.1 can also be attached directly to the printed circuit board 1.1.1. The attachment of the optical module 1.2 to the carrier plate 1.1.3, to which the printed circuit board 1.1.1 is also attached, is advantageous for the following reason:
(45) In order to achieve a defined optical working distance of the optical module 1.2 to the chip 2 with simultaneous reliable electrical contacting by the contact pins 1.1.2, the contact pins 1.1.2 and the optical block 1.2.1 of the optical module 1.2 must be aligned very precisely to each other in the Z direction. In addition, an at the most slight deformation of the contacting module 1 should take place under mechanical load of the contacting module 1 by the contact pressure of the contact pins 1.1.2. Both of these aspects are ensured by the use of a metal frame to support the printed circuit board 1.1.1 and to fix the optical block 1.2.1.
(46) When manufacturing the electronic module 1.1, e.g. with cantilever pins as the contact pins 1.1.2, the Z-height of the pins is usually referenced to the clamping points of contacting module 1 with a fixed reference to the wafer platform 3. With a metal frame as the carrier plate 1.1.3, these reference points are located on the metal frame into which the fixing points for the optical module 1.2 are integrated with high precision. Thus, the optical module 1.2 can be mounted exactly plane-parallel and precisely in relation to the reference plane of the tips of the contact pins 1.1.2 by positionally accurate gluing to the fixing points in the Z-direction. Plane-parallel mounting of the optical module 1.2 to the electronic module 1.1 also prevents the optical module 1.2 from colliding with the chip 2 in operation, during contacting, due to the small working distance.
(47) The first exemplary embodiment of a contacting module 1 according to
(48) In a second exemplary embodiment, shown in
(49) In the first and second exemplary embodiments of a contacting module 1, according to
(50) Alternatively, the coupling of the optical signals S.sub.o into the signal lines of the optical module 1.2 according to a third exemplary embodiment, as shown in
(51) Preferably, the distance between the photodiodes 6 and the chip 2 is chosen as small as possible in order to achieve both high efficiency and maximum adjustment insensitivity. However, in order to be able to vary the working distance for the coupling out from the chip 2 (minimum length of the optical free beam region between the optical output A.sub.oC of the chip 2 and the optical input E.sub.oK on the contacting module 1) independently of the working distance required for the coupling into the chip 2 (minimum length of the optical free beam region between the optical output A.sub.oK on the contacting module 1 and the optical input E.sub.oC of the chip 2),
(52) The contacting of the photodiodes 6 can be done e.g. by means of flip chip soldering or bonding directly on an electrical cable, e.g. flex cable, or using a ceramic holder for additional redistribution and stabilization. Another alternative is to mount the photodiodes 6 directly on the optical block 1.2.1. The flex cable can be positioned directly next to it and e.g. glued, a contact being made by bonding. Preferably, high-speed InGaAs/InP photodiodes commonly used in telecommunications are used for the wavelength range of the O to L band. Their sensitivity is very homogeneous over the entire diode surface.
(53) In the following, further exemplary embodiments, which can be optionally combined with the above mentioned ones, will show different measures by which the optical signal S.sub.o is influenced in such a way that it can be coupled into the optical input of the waveguide without adjustment sensitivity.
(54) In a first group of exemplary embodiments, a reduced optical adjustment sensitivity with sufficient efficiency, at the same time, in the optical coupling of the optical signals S.sub.o is made possible without the need for additional beam shaping elements to optimize the beam cross-section and/or beam profile (intensity distribution over the beam cross-section).
(55) In addition to a basic configuration for reducing the adjustment sensitivity when coupling an optical signal S.sub.o coming from the chip 2 into the contacting module 1,
(56) Variant a), in
(57) Variant b), in
(58) Variant c), in
(59) Variant d), in
(60) The variants b)-d) can also be combined with each other.
(61)
(62) In a second group of exemplary embodiments, shown in
(63) These examples each concern a free beam region between one of the optical outputs A.sub.oK on the contacting module 1 and one of the optical inputs E.sub.oC of the chip 2.
(64)
(65) Alternatively, a diffractive optical element 5.3, not shown here, can be introduced using these methods.
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(71) At all optical interfaces in the beam path, antireflection coatings optimized for the wavelength and the application can be used to increase transmission and minimize back reflections. Preferably, mechanically and chemically stable AR coatings, e.g. using SiO.sub.2, are used. This protects the optical block so that cleaning during measurement, which is typical for the electronic module, does not damage the optical module and thus the optical block.
(72) The lateral coupling, as shown in
(73) The exemplary embodiment shown in
(74) A real alternative is the coupling of the optical signals S.sub.o into the optical block 1.2.1 from above instead of from the side. For this purpose, a second mirror 1.2.1.2 is implemented in the optical block 1.2.1 in accordance with
(75) The exemplary embodiment shown in
(76) In a modification of the exemplary embodiment shown in
(77) A schematic diagram of a contacting module 1 for measuring two times two chips 2 in parallel using an electronic module 1.1 with vertical pins is shown in
LIST OF REFERENCE NUMERALS
(78) 1 contacting module 1.1 electronical module 1.1.1 printed circuit board 1.1.1.1 electrical signal line 1.1.2 contact pins 1.1.3 carrier plate 1.1.4 ceramic support 1.2 optical module 1.2.1 optical block 1.2.1.1 optical signal lines (in particular waveguides) 1.2.1.2 mirror 1.2.2 fiber holder 1.2.3 glass fiber 1.2.4 fiber connector 2 (optoelectronic) chip 2.1 contact plate 3 wafer platform 4 test apparatus 5.1 taper 5.1.1 entrance opening of the taper 5.1 5.2 refractive optical element 5.3 diffractive optical element 5.4 filter 6 photodiode 6.1 light-sensitive surface S.sub.e electrical signal S.sub.o optical signal E.sub.oK optical inputs on the contacting module 1 A.sub.oK optical outputs on the contacting module 1 E.sub.oC optical inputs of the optoelectronic chip 2 A.sub.oC optical outputs of the optoelectronic chip 2 E.sub.eK electrical inputs on the contacting module 1 A.sub.eK electrical outputs on the contacting module 1 E.sub.eC electrical inputs of the optoelectronic chip 2 A.sub.eC electrical outputs of the optoelectronic chip 2