RECONFIGURATION MEANS FOR A WHEELCHAIR
20170273838 ยท 2017-09-28
Inventors
Cpc classification
A61G5/104
HUMAN NECESSITIES
A61G5/06
HUMAN NECESSITIES
International classification
Abstract
Means for reconfiguring a wheelchair are disclosed wherein a user or an occupant of the wheelchair is enabled to repeatably alternate the wheelchair between an original load-bearing configuration and a modified load-bearing configuration by engaging and disengaging a ground-contacting adaptive implement operatively connected to a load transitioning mechanism, said load transitioning mechanism adapted for connection to a forward portion of the wheelchair. Embodiments according to the present invention enable an occupant of the wheelchair to alternate the wheelchair, through a cyclic operation sequence, between the original configuration and the modified configuration by toggling of a manipulable switch and subsequent momentary reclining of the wheelchair. The user willfully effectuates a change in the angular disposition of the ground-contacting adaptive implement relative to the wheelchair about a substantially horizontal joint axis wherein in the modified configuration a deployed angular orientation is maintained under load-bearing conditions during travel of the wheelchair in all directions. Embodiments of the present invention enable wheelchair reconfiguration with simplicity of operation while ensuring rigid attachment of a ground-contacting adaptive implement to the wheelchair to confer special functionalities to the wheelchair while preserving comfort and safety for the user while the wheelchair is in the modified load-bearing configuration.
Claims
1. A wheelchair capable of integrating with a load transitioning device for alternating the wheelchair between an original load-bearing configuration and a modified load-bearing configuration, the wheelchair comprising a frame having a front portion, the wheelchair further comprising a pair of symmetrically-opposing rear wheels and a pair of symmetrically-opposing front caster wheels, the pair of symmetrically-opposing rear wheels and the pair of symmetrically-opposing front caster wheels adapted for contact with a ground surface, the pair of symmetrically-opposing front caster wheels adapted for supporting a forward portion of a load carried by the wheelchair while the wheelchair is in the original load-bearing configuration, the load transitioning device comprising a control switch and a joint, the control switch capable of toggling between: a.) a first switch state for preparing the load transitioning device for transitioning of the wheelchair from the original load-bearing configuration to the modified load-bearing configuration, and b.) a second switch state for preparing the load transitioning device for transitioning of the wheelchair from the modified load-bearing configuration to the original load-bearing configuration, the joint configured to enable rotation of an adaptive implement into and out of a deployed position, wherein, in the original load-bearing configuration the pair of symmetrically-opposing front caster wheels of the wheelchair support the forward portion of the load carried by the wheelchair, and in the modified load-bearing configuration the load transitioning device maintains the adaptive implement in the deployed position, and the adaptive implement supports at least part of the forward portion of the load carried by the wheelchair.
2. The wheelchair of claim 1 adapted to secure the load transitioning device to the frame.
3. The wheelchair of claim 2 adapted to dispose the control switch of the load transitioning device substantially behind the front portion of the frame.
4. The wheelchair of claim 1, the adaptive implement comprising a wheel assembly adapted to facilitate movement of the wheelchair over the ground surface while the wheelchair is in the modified load-bearing configuration.
5. The wheelchair of claim 1 adapted to enable stowing of the adaptive implement in a substantially rearward location.
6. A wheelchair reconfiguration system capable of reversibly deploying a load-bearing adaptive implement in a predetermined angular orientation relative to a wheelchair, the wheelchair comprising a frame, the frame having left and right forward portions, the wheelchair further comprising a pair of symmetrically-opposing rear wheels and a pair of symmetrically-opposing front caster wheels for supporting a forward portion of a load carried by the wheelchair while the wheelchair is in an original load-bearing configuration, the wheelchair reconfiguration system comprising: a) an adapting assembly capable of supporting the forward portion of the load carried by the wheelchair; b) a mounting assembly for securing the adapting assembly relative to one of the left and the right forward portions of the frame of the wheelchair in a forward location relative to the frame of the wheelchair; c) a load transitioning mechanism adapted to be operatively interposed between the adapting assembly and the mounting assembly, the load transitioning mechanism comprising a movable bearing, the load transitioning mechanism further comprising a control switch adapted to effectuate movement of the movable bearing about a rotation axis passing through the load transitioning mechanism, the control switch capable of switchably preparing the load transitioning mechanism for alternating the wheelchair between the original load-bearing configuration and a modified load-bearing configuration, the load transitioning mechanism being capable of maintaining the load-bearing adaptive implement in the predetermined angular orientation relative to the wheelchair while the wheelchair is in the modified load-bearing configuration.
7. The wheelchair reconfiguration system of claim 6, the control switch disposed substantially rearward relative to the left and the right forward portions of the frame of the wheelchair.
8. The wheelchair reconfiguration system of claim 6 wherein movement of the movable bearing into and out of a position of load-bearing torque transmission enables alternation of the wheelchair between the original load-bearing configuration and the modified load-bearing configuration, said movement of the movable bearing being capable upon toggling the control switch and subsequently reclining the wheelchair.
9. The wheelchair reconfiguration system of claim 6, the adapting assembly comprising a ground-contacting assembly for contacting a ground surface beneath the wheelchair for extending a region with which the wheelchair contacts a ground surface beneath the wheelchair and for supporting the forward portion of the load carried by the wheelchair to manifest the modified load-bearing configuration of the wheelchair, the ground-contacting assembly adapted to facilitate movement of the wheelchair over the ground surface beneath the wheelchair while the wheelchair is in the modified load-bearing configuration, the pair of symmetrically-opposing front caster wheels of the wheelchair remaining elevated from contact with the ground surface beneath the wheelchair during movement of the wheelchair in all directions.
10. The wheelchair reconfiguration system of claim 9, the ground-contacting assembly comprising a wheel.
11. A switchable load transitioning mechanism for alternating a wheelchair between an original load-bearing configuration a modified load-bearing configuration, the wheelchair comprising a frame having a front portion, the front portion of the frame comprising a pair of symmetrically-opposing forward frame tubes, the wheelchair further comprising a pair of symmetrically-opposing rear wheels and a pair of symmetrically-opposing front caster wheels, the pair of symmetrically-opposing rear wheels and the pair of symmetrically-opposing front caster wheels adapted for contact with a ground surface, the pair of symmetrically-opposing front caster wheels adapted for supporting a forward portion of a load carried by the wheelchair while the wheelchair is in the original load-bearing configuration, the switchable load transitioning mechanism comprising a control switch and a joint, the joint having a substantially horizontal axis of rotation, the joint comprising a fixed portion and a rotatable portion, the rotatable portion of the joint capable of rotating relative to the fixed portion of the joint about the substantially horizontal axis of rotation, the fixed portion of the joint adapted to be fixed relative to the front portion of the frame of the wheelchair, the rotatable portion of the joint adapted to be rotatable relative to the front portion of the frame of the wheelchair, the rotatable portion of the joint adapted for connection of an adaptive implement, the adaptive implement capable of supporting the forward portion of the load carried by the wheelchair while the wheelchair is in the modified load-bearing configuration.
12. The switchable load transitioning mechanism of claim 11, the control switch adapted to be disposed substantially rearward relative to one of the symmetrically-opposing forward frame tubes of the front portion of the frame of the wheelchair.
13. The switchable load transitioning mechanism of claim 11, the control switch being capable of toggling between: a.) a first switch state corresponding to transitioning of the switchable load transitioning mechanism from the modified load-bearing configuration to the original load-bearing configuration, and b.) a second switch state corresponding to transitioning of the switchable load transitioning mechanism from the original load-bearing configuration to the modified load-bearing configuration.
14. The switchable load transitioning mechanism of claim 13, the control switch comprising a handle capable of being rotated about the substantially horizontal axis of rotation of the joint, the control switch configured for receiving a manual force applied against the handle and for transferring said manual force to effectuate toggling between the first switch state and the second switch state.
15. The switchable load transitioning mechanism of claim 11 comprising a movable bearing adapted for movement into a position of engagement between the fixed portion of the joint and the rotatable portion of the joint to transmit torque therebetween about the substantially horizontal axis of rotation of the joint, the movable bearing further adapted for movement out of the position of engagement between the fixed portion of the joint and the rotatable portion of the joint to relieve the mechanism of torque transmission about the substantially horizontal axis of rotation of the joint and to permit relative rotation between the fixed portion of the joint and the rotatable portion of the joint about the substantially horizontal axis of rotation of the joint.
16. The switchable load transitioning mechanism of claim 15 comprising a first spring operatively connected to the movable bearing, the first spring capable of urging the movable bearing out of the binding position, wherein toggling of the control switch to the first switch state enables deflection of the first spring to urge the movable bearing out of the binding position and wherein toggling of the control switch to the second switch state enables relaxation of the first spring to permit movement of the movable bearing toward the binding position.
17. The switchable load transitioning mechanism of claim 16 further comprising a second spring operatively connected to the movable bearing, the second spring capable of urging the movable bearing toward the binding position, wherein toggling of the control switch to the first switch state enables relaxation of the second spring to permit movement of the movable bearing out of the binding position and wherein toggling of the control switch to the second switch state enables deflection of the second spring to urge the movable bearing toward the binding position.
18. The switchable load transitioning mechanism of claim 11 being capable of transitioning the wheelchair from the original load-bearing configuration to the modified load-bearing configuration upon connection of the adaptive implement relative to the front portion of the frame of the wheelchair to operatively interpose the load-transitioning mechanism between the adaptive implement and the frame of the wheelchair, followed by reclining of the wheelchair rearward to: a. rotate the rotatable portion of the joint downward relative to the fixed portion of the joint, b. engage the movable bearing to enable torque transmission between the rotatable portion of the joint and the fixed portion of the joint, c. position the adaptive implement in a predetermined orientation relative to the frame of the wheelchair, and d. elevate the pair of symmetrically-opposing front caster wheels from contact with the ground surface.
19. The switchable load transitioning mechanism of claim 18 being capable of transitioning the wheelchair from the modified load-bearing configuration to the original load-bearing configuration upon reclining of the wheelchair rearward to: a. disengage the movable bearing from torque transmission, b. permit the pair of symmetrically-opposing front caster wheels of the wheelchair to be lowered into contact with the ground surface, after which the rotatable portion of the joint may be rotated upward and the adaptive implement may be disconnected relative to the front frame portion of the wheelchair.
20. The switchable load transitioning mechanism of claim 11, further including a rotation-limiting detent to restrict rotation of the adaptive implement, wherein, during transitioning the wheelchair to the modified load-bearing configuration, the adaptive implement assumes a predetermined angular orientation relative to the frame of the wheelchair.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0079] The above-mentioned features of the invention will become more clearly understood from the following detailed description of the invention read together with the drawings in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
[0091] The drawings described hereinafter are intended for the purpose of illustration rather than limitation.
[0092] The term mechanism as used hereinafter refers to an assembly forming a joint, the mechanism assembly comprising: an overrunning clutch comprising a first joint body having a first bearing surface, said overrunning clutch further comprising a second, opposing joint body having a second bearing surface, said overrunning clutch further comprising at least one movable bearing disposed between the first bearing surface and the second bearing surface, the movable bearing being capable of moving into and out of a position of force transmission between the first bearing surface and the second bearing surface; the mechanism assembly further comprising a force sustainment subassembly comprising a manipulable biasing switch and a forward-force sustaining spring, the force sustainment subassembly adapted to be toggled between: a.) a first biasing state, wherein the forward-force sustaining spring is deflected in a forward direction by the manipulable biasing switch to apply a forward sustaining force to the movable bearing to pre-load the movable bearing to enable movement of the movable bearing into a position of load-bearing torque transmission between the first and second bearing surfaces, and b.) a second biasing state wherein the forward-force sustaining spring is relaxed by the manipulable biasing switch to remove the forward sustaining force from the movable bearing to enable the movable bearing to move out of the position of load-bearing torque transmission between the first and second bearing surfaces.
[0093] The terms apparatus and device as used hereinafter refer to an assembly which includes the mechanism described in the preceding paragraph and which further includes: releasable attachment means such as a coupling or a clamp subassembly for connecting the adapter to a frame of a wheelchair; and extended ground-contacting means such as an adaptive wheel, ski, or other implement for conferring modified functionality to the wheelchair.
[0094] To facilitate understanding of the figures, structural elements located on the right side of the wheelchair as well as any attachments thereto, from the perspective of an occupant of the wheelchair, have been labeled with the suffix R following the numeral corresponding to the structural element. Similarly, structural elements located on the left side of the wheelchair and any attachments thereto have been labeled with the suffix L following the numeral corresponding to the structural element. In cases where the aforementioned labeling convention does not aid in understanding a particular figure, the suffix has been omitted and only the numeral has been used. For example, the left-side rear drive wheel is referred to by label 120L, and the right-side rear drive wheel is referred to by label 120R; however, in a side-view illustration wherein 120L cannot be visibly distinguished from 120R, the rear drive wheels are collectively referred to by using label 120.
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[0096] The wheelchair 100 is configured with transitioning mechanism assemblies 160L and 160R secured to opposing lateral portions 112L and 112R of the structural frame 110 of the wheelchair 100. Securing of the transitioning mechanism assemblies 160L and 160R may be accomplished by welding, bolting, or clamping to the structural frame 110. Each of the transitioning mechanism assemblies 160L and 160R has a generally cylindrical profile and is disposed at a location which does not infringe upon the space normally occupied by the occupant's legs, yet which is within reach so that the occupant may easily toggle or otherwise manipulate a control knob 166 disposed on each transitioning mechanism assembly 160L and 160R. Ideally, the location of each of the transitioning mechanism assemblies 160L and 160R also enables the occupant to easily connect each of two opposing auxiliary caster wheel assemblies 140L and 140R to a transitioning mechanism assembly 160L or 160R on its respective side of the wheelchair 100. Dashed lines in
[0097] Each of the auxiliary caster wheel assemblies 140L and 140R comprises a wheel 152 that is substantially larger than that of the primary caster wheels 132L and 132R, such as at least about 5 inches in diameter, or at least about 6 inches in diameter, or at least about 8 inches in diameter, or at least about 10 inches in diameter, or at least about 12 inches in diameter. Depending on the terrain a user desires to traverse, it may also be useful for the auxiliary caster wheel 152 to be substantially wider, such as at least about 10 percent wider than the primary caster wheels, in order to increase the surface area of the region of contact with the ground surface. Useful widths of the auxiliary caster wheel 152 may be at least about 20, 40, 60, 80, 100, 120, 140, 160, or 180 percent wider than the primary caster wheels. Extremely wide auxiliary caster wheels may have a ground-contacting tread region up to 200 percent, up to 300 percent, or up to 400 percent or more of the width of the primary caster wheels. The auxiliary caster wheel 152 is held within a caster fork 150 which is connected to a pivotable bearing housing 148. The pivotable bearing housing 148 is connected to support arm 146. Support arm 146 is connected to movable rotary support body 142, through which a positive locking pin assembly 144 projects.
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[0099] A lateral enclosure plate 202 having outer aperture 206 is secured to a fixed cylindrical housing 250 with machine screws 204. The fixed cylindrical housing 250 is secured to an inner enclosure plate 230 with machine screws 260, said inner enclosure plate 230, in this illustration, being welded to the lateral portion 112L of the structural frame 110 of the wheelchair 100.
[0100] Secured in place by retention clip 230 and projecting through a central hexagonal aperture of the generally cylindrical-shaped movable rotary support body 142 is positive locking pin assembly 144 comprising a push button 218 which, upon the user applying manual pressure thereto using the hand, thumb, or fingers, allows spherical ball detent 212 to assume a retracted position thereby permitting the cylindrical stem portion 214 of the positive locking pin assembly 144 to pass through the transitioning mechanism assembly 160L and exit aperture 206 of welded enclosure plate 230. Upon fully inserting the positive locking pin assembly 144 into the receiving aperture 206 and upon the user releasing manual pressure from the push button 218, the spherical ball detent 212 assumes via outward spring pressure a protracted position to maintain the positive locking pin assembly 144 in its inserted position relative to the transitioning mechanism assembly 160L. By way of the positive locking pin assembly 144, the auxiliary caster wheel assembly 140L is thus releasably connected to the transitioning mechanism assembly 160L and is reliably maintained in a position relative to the structural frame 110 of the wheelchair 100. Furthermore, the positive locking pin assembly 144 serves as a pivot means comprising a central, generally lateral axis of rotation about which the entire auxiliary caster wheel assembly 140L will rotate as the user carries out the sequence of steps necessary to attach, use, and detach the device.
[0101] Also visible in
[0102] Upon fully inserting the positive locking pin assembly 144 into the transitioning mechanism assembly 160L, travel-limiting element 208 occupies an arcuate travel-limiting passageway 220 of the solid body 220. The arcuate travel-limiting passageway 220 comprises a forward limit stop 224 which defines a rotational endpoint in a first direction of rotation of the auxiliary caster wheel assembly about the central axis of the positive locking pin assembly 144. The arcuate travel-limiting passageway 220 also comprises a rearward limit stop 226 which defines a rotational endpoint in a second direction of rotation of the auxiliary caster wheel assembly about the central axis of the positive locking pin assembly 144.
[0103] An arcuate notch or recess machined into the fixed cylindrical housing 250 forms a handle passageway 240 along which a lever handle 200 travels as the user toggles or otherwise manipulates the control knob 166 to switch the load-bearing state of the overrunning clutch (not shown) contained within the fixed cylindrical housing 250 of the transitioning mechanism assembly 160L.
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[0106] Engaging spring pressure, as a result of the user having manipulated the control knob 166 and the lever handle 200, causes the internal overrunning clutch (not shown) to allow rotation of the auxiliary caster wheel assembly 140L in the first direction of rotation, indicated by direction arrow 60, but prevents rotation thereof in the opposite direction. As a result, upon reclining the wheelchair sufficiently to cause the travel-limiting element 208 to contact the forward limit stop 224 (as previously presented in
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[0109] Press-fitted inside the fixed cylindrical housing 250 is an outer bearing member 530 having a plurality of circular depressions 534A, 534B, and 534C. The outer bearing member 530 and the fixed cylindrical housing 250 are secured in alignment by insertion of key 510 into the keyway formed by channel 532 disposed on the outer surface of the outer bearing member 530 and a channel (not shown) disposed on the inner surface of the fixed cylindrical housing 250.
[0110] The outer bearing member 530 is flanked on its outer side by rotary spacer 514 having a spring tab receiver hole 518 and a plurality of alignment projections 516, and the outer bearing member 530 is flanked on its inner side by rotary plate 564 of roller body cage 560. Upstanding elements 562A, 562B, and 562C (not visible) project through the outer bearing member 530. Alignment holes 566 receive the alignment projections 516 to rotationally secure the rotary spacer 514 relative to the roller body cage 560.
[0111] Disposed centrally within the roller body cage 560 is a load-transfer spindle 540 which is cylindrical in shape and comprises a hexagonal grip receptacle 542 configured as a counterpart for receiving the grip portion 216 of the positive locking pin assembly 144.
[0112] Disposed between the upstanding elements 562A, 562B, and 562C are cylindrical roller bearing elements 550A, 550B, and 550C, which are the same length as the load transfer spindle 540 and which are dimensioned so as to remain out of contact with the inner bearing surfaces of the circular depressions 534A, 534B, and 534C while the roller body cage 560 is urged by a second force-sustaining torsion spring 570 in the forward direction (the same direction of rotation as that indicated by direction arrow 60 shown previously in
[0113] First force-sustaining torsion spring 500, having a first tab (not visible) extending into the outer enclosure plate 202 and a second tab 502 extending into the spring tab receiver hole 518 of the rotary space 514, is fitted around mandrel 506. The first force-sustaining torsion spring 500 is preferably pre-loaded such that it tends to impart rotation of the roller body cage 560 in the reverse direction.
[0114] Second force-sustaining torsion spring 570, having a first tab 572 extending into spring tab receiver hole 586 of direction control plate 582 and a second tab 573 extending into spring tab receiver hole 568 of rotary plate 564, is fitted around mandrel 576 and sandwiched between rotary plate 564 of the roller body cage 560 and direction control plate 582.
[0115] Viewing the assembly from the inner side, the first force-sustaining torsion spring 500, as depicted, is wound so that clockwise rotation of the outer enclosure plate 202 prior to assembly causes the first force-sustaining torsion spring 500 to wind up in the clockwise direction so that it will have a tendency to impart clockwise rotation of the roller body cage 560. The second force-sustaining torsion spring 570 is wound in the same direction so that counter-clockwise rotation of the direction control plate 582, resulting from counter-clockwise manipulation by the user, will cause the second force-sustaining torsion spring 570 to wind up in the counter-clockwise direction so that it will have a tendency to impart counter-clockwise rotation of the roller body cage 560. The roller body cage 560 is thus operatively interposed between the first force-sustaining torsion spring 500 and the second force-sustaining torsion spring 570.
[0116] When the direction control plate 582 is placed in its most counter-clockwise position, the second force-sustaining torsion spring 570 applies a maximum amount of counter-clockwise force to the roller body cage 560 and overcomes the pre-loaded clockwise force applied by the first force-sustaining torsion spring 500. In this case, the internal spring state is biased towards moving and maintaining the roller body cage 560 in a rotary position which causes the cylindrical roller bearing elements 550A, 550B, and 550C to bind or wedge between the outer bearing member 530 and the load-transfer spindle 540. If the mechanism is presently in its release/attach stage and the user manipulates the control knob 166 to rotate the direction control plate 582 in the counter-clockwise direction, the mechanism is effectively transitioned to its pre-deployment stage during which it is readied for transitioning to the deployment stage but is not yet bearing any load. Subsequent reclining of the wheelchair 100 then transitions the mechanism to its deployment stage during which it is load-bearing and downward force placed on the forward portion of the wheelchair is transmitted through the elements of the roller bearing type overrunning clutch.
[0117] When the direction control plate 582 is placed in its most clockwise position, the second force-sustaining torsion spring 570 applies a minimum amount of counter-clockwise force to the roller body cage 560, and said counter-clockwise force is readied to be overcome by the pre-loaded clockwise force applied by the first force-sustaining torsion spring 500, in which case the internal spring state is biased towards moving and maintaining the roller body cage 560 in a rotary position which enables the cylindrical roller bearing elements 550A, 550B, and 550C to release from their bound contact between the outer bearing member 530 and the load-transfer spindle 540. If the mechanism is presently in its deployment stage and the user manipulates the control knob 166 to rotate the direction control plate 582 in the clockwise direction, the mechanism is effectively transitioned to its pre-release stage during which it is readied for transitioning to the release/attach stage but the cylindrical roller bearing elements 550A, 550B, and 550C remain in binding contact between the outer bearing member 530 and the load-transfer spindle 540. Subsequent reclining of the wheelchair 100 releases the roller bearing elements 550A, 550B, and 550C from binding contact and, in effect, transitions the mechanism to its release/attach stage during which it is non-load-bearing and downward force placed on the forward portion of the wheelchair is supported by the primary caster wheels 132L and 132R of the wheelchair 100.
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[0119] Contained inside a cylindrical recess 584 of the direction control plate 582 is a ball-spring assembly 588 comprising a compression spring 586 and a spherical ball 587, both dimensioned accordingly to provide sufficient holding force against first and second ball receiver depressions 520 and 522, respectively, to maintain the direction control plate 582 in either a discrete forward position or a discrete reverse position yet also allow a user to easily toggle between the two positions by manipulating the control knob 166.
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[0121] Shown in
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[0123] In pre-deployment stage 620, lever handle 200 has been moved by the user to a reverse rotational position (corresponding to an internal state of engaging spring pressure through the roller body cage against the cylindrical roller bearing elements 550A, 550B, and 550C). Support arm 146, still in an elevated position, is now restricted to rotation about the axis of the assembly in the clockwise direction, as the cylindrical roller bearing elements 550A, 550B, and 550C become wedged between the outer bearing member 530 and the load-transfer spindle 540 to prevent rotation of the support arm 146 in the counter-clockwise direction. Rotation of the support arm 146 occurs in the clockwise direction as the user reclines the wheelchairthat is, by performing a wheel-stand maneuver or wheelie, and the load-transfer spindle 540 rotates in the clockwise direction to assume a maximum downward position (defined by the point at which the travel-limiting element (not shown) contacts the forward limit stop) and is maintained in said maximum downward position by the cylindrical roller bearing elements 550A, 550B, and 550C.
[0124] In deployment stage 630, lever handle 200 is maintained in the reverse rotational position (corresponding to an internal state of engaging spring pressure). Cylindrical roller bearing elements 550A, 550B, and 550C are disposed against contact regions of the circular depressions 534A, 534B, and 534C of the outer bearing member 530 and thus maintained in load-bearing engagement between the outer bearing member 530 and the load-transfer spindle 540. Support arm 146 is reliably maintained in a fixed position in both directions about the axis of the positive locking pin assembly 144, as long as the control knob 166 and lever handle 200 are kept in the reverse rotational position.
[0125] In pre-release stage 640, lever handle 200 has been moved by the user to the forward rotational position (corresponding to an internal state of disengaging spring pressure). Support arm 146 is maintained in the lowered position and is supporting the forward portion of the load carried by the wheelchair, while the ground-contacting adaptive implement (not shown) attached to the end of support arm 146 is contacting the ground surface. Due to frictional contact forces between the cylindrical roller bearing elements 550A, 550B, and 550C and the outer bearing member 530 and the load-transfer spindle 540, the disengaging spring pressure is not sufficient to cause the cylindrical roller bearing elements 550A, 550B, and 550C to disengage from their binding interposition between the outer bearing member 530 and the load-transfer spindle 540, thereby enabling continued maintenance of support arm 146 in the lowered position and support of the forward portion of the load carried by the wheelchair as long as the frictional contact forces against the cylindrical roller bearing elements 550A, 550B, and 550C are maintained as a result of forward loading on the wheelchair.
[0126] With the transitioning mechanism in the pre-release stage 640, upon the user reclining the wheelchair, support arm 146 rotates slightly in the clockwise direction about the rotation axis of the assembly to allow the reverse-biased spring pressure to move the cylindrical roller bearing elements 550A, 550B, and 550C, causing them to disengage from said binding interposition between the outer bearing member 530 and the load-transfer spindle 540, instantly allowing free rotation of the support arm 146 in either direction about the axis of the positive locking pin assembly 144. A slight amount of play among roller bearing elements, the outer bearing member 530 and the load-transfer spindle 540 is required to enable said disengagement to occur, and is a phenomenon of roller clutch assemblies which has been usefully exploited in the present invention. Furthermore, reclining of the wheelchair is necessary to effectuate the transition from the pre-release stage 640 to the release/attach stage 610; the wheel-stand maneuver or wheelie is a natural action performed by experienced wheelchair users and has been usefully exploited herein, for both engagement and disengagement of the cylindrical roller bearing elements 550A, 550B, and 550C with the outer bearing member 530 and the load-transfer spindle 540.
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[0138] A cam tensioning assembly 1130L comprising a cam body 1132 and a handle 1134 is integrated with the quick-release collar 1112L. Upon coupling the quick-release collar 1112L with the inserting member 1120L and upon subsequently deploying the auxiliary wheel assembly 1110L, as depicted in
Example
[0139] Dual (left and right) adaptive caster wheel apparatuses, each having a load-transitioning mechanism which separably integrates with a ground-contacting adaptive caster wheel implement, were built and configured for the purpose of lengthening the effective wheelbase of the wheelchair and also for decreasing the rolling resistance experienced by the user, especially while traversing over ground substrates such as sand, gravel, woodchips, grass, and snow.
[0140] Both apparatuses were configured to be removably and adjustably affixed to the tubular frame of a Ti-Lite TRA rigid-style ultralight titanium wheelchair by way of mounting clamps which were semi-permanently affixed onto the left and right forward lateral supports of the tubular frame of the wheelchair; each device occupies a space immediately above a primary caster wheel assembly on its respective side of the wheelchair. The load transitioning mechanism of the device remains affixed to the wheelchair at all times and is unobtrusive to the user's arms, legs, and feet, and outerwear, including while any adaptive implements are decoupled from the load transitioning device.
[0141] Both apparatuses were further configured to receive any one of a variety of adaptive implements, most notably a selection of attachable all-terrain caster wheel implements adapted for use in urban, suburban, and rural environments encountered in the State of Wisconsin.
[0142] Early prototypes of the mechanism were constructed by modifying pre-manufactured stepless roller clutch hand ratchets, each capable of withstanding torque in excess of 300 ft-lbs. Modifications were made to clamp the input end (the handle) of the ratchet to the tubular frame of the wheelchair, as well as to form a coupling on the output end of the ratchet in a manner which exhibits minimal wiggle or play. Also, for each device, a cylindrical aluminum outer casing was fabricated and secured, using a series of set screws, to fit tightly over and completely enclose the main body of the hand ratchet, and an aluminum cover plate was screwed onto the side opposite the side from which the output shaft of the ratchet projects.
[0143] Internally, each roller clutch ratchet has a plurality of cylindrical rollers which function as movable bearings that are selectably wedged between a hardened steel outer casing and a hardened steel inner load transfer spindle, depending on the rotary position of a control dial. The control dial was modified to receive a first arm of a torsion spring, with the opposing second arm of the torsion spring projecting out of the outer casing through an elongated passageway machined out of the outer casing. The passageway was dimensioned so as to limit the rotational travel of the second arm of the torsion spring in both directions while allowing sufficient clearance for the second arm of the torsion spring to freely travel between both ends of the passageway.
[0144] Notches at the opposing ends of the passageway receive the second arm of the torsion spring upon the user manipulably forcing the second arm therein. The torsion spring, which is maintained centrally within the cylindrical outer casing by a cylindrical nylon shaft, behaves in conjunction with the notches of the passageway as a simplistic yet effective means for biasing the control dial (and thus the cylindrical roller bearings) in either an engaging direction of rotation or a disengaging direction of rotation. When the torsion spring is disposed in the first notch of the passageway, the spring is deflected to wind up and, in effect, applies a sustained urging force in a forward direction to cause the control dial to rotate in the engaging direction. When the torsion spring is disposed in the second notch of the passageway, the spring is deflected to wind down and, in effect, applies a sustained urging force in a reverse direction to cause the control dial to rotate in the disengaging direction. When the torsion spring is disposed at a location in the passageway between the first notch and the second notch, the torsion spring is relaxed.
[0145] A spherical knob was fitted to the end of the second arm of the torsion spring to achieve a compact yet comfortable means for the user to manipulate the position of the arm. A mechanism was later devised which employs dual, opposing torsion springs which act in a similar fashion to enable the user to control the direction in which urging force is sustained throughout the operation sequence of the load transitioning mechanism.
[0146] As a system, the pair of opposing load transitioning assemblies has performed exceptionally well in conjunction with the rigid-frame wheelchair on outdoor surfaces including sand, gravel, wood chips, smooth pavement, rugged weathered pavement, city sidewalks, and snowy neighborhood streets, while enabling the user to alternate his wheelchair between a modified configuration intended for outdoor, rugged terrain and the original, unadapted configuration which is ideally suited to indoor environments.
[0147] Each apparatus was built, with load-bearing capacity in mind, for attachment to one side of the wheelchair so that it may perform safely and reliably in conjunction with, though operated independently of, the apparatus attached to the opposing side of the wheelchair.
[0148] To convert the wheelchair from its original configuration to the adapted configuration, the user first positions the left and right load transitioning devices such that their rotatable extension members are oriented upward so that a male end of each extension member is ready to couple with the end socket of the respective attachable caster wheel implement. The user secures the coupling by tensioning a quick-release collar to constrict the end socket around the male portion of the rotatable extension member.
[0149] Next, the user manually actuates the force-sustaining subassembly of each transitioning device by pushing the knob in a forward direction and securing the arm of the torsion spring into the forward notch of the passageway, and he subsequently lowers both attachable caster wheel implements until they contact the ground surface. The user effectuates the transition to the adapted configuration by reclining the wheelchair backward so that the primary caster wheels of the wheelchair are elevated and maintained approximately 1 inches above the ground surface. The user then further secures the adapting member to the mounting member by rotating a cam-action tensioning assembly, attached to the extension arm of each caster wheel implement, in a downward direction so that it compresses firmly against the forward frame tube of the wheelchair. The caster wheels remain elevated above the ground surface during travel in all directions and do not add rolling resistance or otherwise interfere with the performance of the wheelchair in its adapted mode, as the large forward caster wheel now bears the load distributed towards the front of the wheelchair.
[0150] To remove the attachable caster wheel implements from the wheelchairthat is, to convert the wheelchair from the adapted configuration back to the original configurationthe user rotates the cam-action tensioning assembly on each caster wheel implement in an upward direction so that it decompresses against the forward frame tube of the wheelchair. The user then manually actuates the force-sustaining subassembly of each transitioning device by removing the knob and spring arm from the forward notch of the passageway and disposing the knob and spring arm in the opposing, rearward notch; at this time the load transitioning device will continue to bear the load distributed toward the front of the wheelchair. Upon the user reclining the wheelchair backward so that the primary caster wheels of the wheelchair are elevated slightly, the user effectuates the transition to the original configuration, with the primary caster wheels of the wheelchair instantly lowered down into contact with the ground surface as the user brings the wheelchair into its upright, unreclined position. The user is then able to lift both caster wheel implements upward, release constricting tension on the quick-release collars, and subsequently detach both caster wheel implements from the rotatable extension members of their respective load transitioning devices.
[0151] Having the load transitioning device affixed to the wheelchair and ready to receive the attachable caster wheel implement, the user has benefited from improved versatility. As needed, the user quickly outfits the wheelchair with dual caster assemblies that are substantially larger and more robust than the original primary caster assemblies that are permanently integrated with the wheelchair, and includes a 50 mm wide, 8-inch diameter pneumatic tire fitted over an aluminum wheel hub. This tire was chosen because, when inflated, it exhibits excellent rolling resistance on both rugged surfaces and smooth surfaces alike, and provides sufficient grip against paved surfaces to help prevent flutter of the caster assembly when approaching vehicle speeds of around 8 MPH or 12 KmPH, which is about average human running speed. Other wheel arrangements have been used, including: a 75 mm wide, 8-inch diameter pneumatic tire fitted over an aluminum wheel hub; and a 35 mm wide, 6-inch diameter soft-roll solid caster having an aluminum hub and connected to a shock-absorbing suspension caster assembly.
[0152] The user, having a complete spinal cord injury at the level of the sixth thoracic vertebra, has no motor or sensory function in his legs and in the lower half of his torso, and has benefited from the smoother riding characteristics and the added forward stability that result from attachment of the apparatus to his wheelchair. With the adaptive caster wheels deployed, the user has avoided being forwardly tumbled or ejected from the seated position and has furthermore been able to allocate more time towards enjoying and viewing the surrounding landscape while propelling the wheelchair forward, such as around his neighborhood and at a nearby state park, with less time directed towards observing and avoiding the small bumps, cracks, tree roots, and other obstacles that would otherwise put him at significant risk of falling out of his wheelchair.
REMARKS
[0153] The foregoing described embodiments depict different components contained within, or connected with, different other components. It is to be understood that such depicted architectures are merely exemplary, and that in fact many other architectures can be implemented which achieve the same functionality. In a conceptual sense, any arrangement of components to achieve the same functionality is effectively associated such that the desired functionality is achieved. Hence, any two components herein combined to achieve a particular functionality can be seen as associated with each other such that the desired functionality is achieved, irrespective of architectures or intermedial components. Likewise, any two components so associated can also be viewed as being operably connected, or operably coupled, to each other to achieve the desired functionality.
[0154] When introducing elements of aspects of the invention or the embodiments thereof, the articles a, an, the, and said are intended to mean that there are one or more of the elements. The terms comprising, including, and having are intended to be inclusive and mean that there may be additional elements other than the listed elements.
[0155] Having described aspects of the invention in detail, it will be apparent that modifications and variations are possible without departing from the scope of aspects of the invention as defined in the appended claims. As various changes could be made in the above compositions, products, and methods without departing from the scope of aspects of the invention, it is intended that all matter contained in the above description shall be interpreted as illustrative and not in a limiting sense. Reference to particular illustrative embodiments should not be construed as limitations. The inventive devices, products, and methods can be adapted for other uses or provided in other forms not explicitly listed above, and can be modified in numerous ways within the spirit of the present disclosure. Thus, the present invention is not limited to the disclosed embodiments.