Piston pump
09757517 ยท 2017-09-12
Assignee
Inventors
Cpc classification
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M5/14212
HUMAN NECESSITIES
A61M5/16831
HUMAN NECESSITIES
F04B19/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M2205/3375
HUMAN NECESSITIES
F04B7/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B7/0023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B51/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/1066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M5/36
HUMAN NECESSITIES
Abstract
A piston pump is described for pumping a fluid. The pump includes at least one cylinder having a piston movable inside the cylinder along the longitudinal axis of the cylinder by a drive, each cylinder having at an end face a mounting flange having at least one cylinder opening, and a chamber having a volume that changes when the associated piston is moved in the cylinder. The piston pump has an inlet port for supplying and an outlet port for draining the fluid. A rotatable valve plate is arranged on the other side of the mounting flange. The mounting flange has at least one passage in the region of the inlet port and the outlet port, respectively, through which the fluid can flow between the inlet port and/or the outlet port and the other side of the mounting flange. The valve plate has fluid-transporting means by which, upon rotation of the valve plate at least one cylinder opening can be connected to a passage of the inlet and/or the outlet port.
Claims
1. A piston pump for pumping a fluid, comprising: at least one cylinder, each cylinder having a piston movable inside the cylinder along the longitudinal axis of the cylinder, wherein each cylinder has an end face; at least one mounting flange having one of the at least one cylinder situated on a cylinder-side of the at least one mounting flange, the at least one mounting flange also having a plate-side opposite the cylinder-side, and wherein at least one cylinder opening extends between the cylinder-side and the plate-side, the at least one mounting flange and its respective cylinder defining at least one chamber having a volume that changes when the piston in the respective cylinder is moved; an inlet port for supplying and an outlet port for draining the fluid attached to the at least one mounting flange, at least one of the inlet port or the outlet port including a recess, wherein the inlet port and the outlet port each have a longitudinal axis that is parallel to the longitudinal axis of the at least one cylinder, and wherein the inlet port and the outlet port each are arranged on the cylinder-side of the at least one mounting flange; and a rotatable valve plate arranged on the plate-side of the at least one mounting flange, the valve plate configured to bear on the respective mounting flange and attached to the at least one mounting flange, wherein the at least one mounting flange has at least one passage for each of the inlet port and the outlet port through which passage the fluid can flow between the inlet port or outlet port and the plate-side of the at least one mounting flange, and wherein the valve plate rotates between two angular positions and has at least one surface, the at least one surface having at least one recessed cavity for fluid transport, wherein upon rotation of the valve plate between the two angular positions, in each of the two angular positions the at least one cylinder opening is connected to the at least one passage for fluid flow with the inlet port or the outlet port; an occlusion sensor comprising a sensor component, wherein the occlusion sensor is integrated into the inlet port or the outlet port, and wherein the sensor component tightly covers the recess, the sensor component is composed of an elastic pressure sensitive material, and a material comprising the inlet port and the outlet port is harder than the elastic pressure sensitive material; and a force sensor configured to extend into the recess such that the force sensor contacts a surface of the sensor component, and wherein the force sensor is configured to measure pressure-induced changes of the sensor component in the region of the recess.
2. A piston pump according to claim 1, wherein, upon rotation of the valve plate to at least a third position, the at least one recessed cavity of the valve plate does not connect the at least one cylinder opening with any of the at least one passage.
3. A piston pump according to claim 1, wherein the at least one mounting flange comprises two mounting flanges, each mounting flange having its own respective cylinder opening and cylinder, wherein the rotatable valve plate is located between the two mounting flanges and the inlet port and outlet ports are located on one of the two mounting flanges.
4. A piston pump according to claim 1, wherein the at least one mounting flange comprises two mounting flanges, each mounting flange having its own respective cylinder opening and cylinder, wherein the rotatable valve plate is located between the two mounting flanges and wherein one of the inlet port or outlet port is attached to one of the two mounting flanges.
5. A piston pump according to claim 1, wherein the occlusion sensor cannot be non-destructively disassembled.
6. A piston pump according to claim 1, further comprising a connection between the sensor component and at least one of the inlet port or the outlet port, and wherein the connection is an injection-molded connection made by a two-component process.
7. A piston pump according to claim 1, wherein the sensor component is tubular and is attached to the inlet port or the outlet port such that it tightly covers the respective recess from inside or from outside the inlet port or the outlet port.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is best understood from the following detailed description when read in connection with the accompanying drawings. Included in the drawings are the following figures:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(22)
(23) Thereby the schematic representation of
(24) In the case of the single-piston pump 10 according to
(25) In the embodiments shown in the figures two respective cylinder openings 30 and 31 are provided for each cylinder 11. Furthermore a respective passage 34, 35 is provided in each port 12, 13 in the flange 14, through which fluid also can flow between the respective port and the other side of the flange 14.
(26) The changing-over of the sucking and ejection functions of the pump 10 is realized via a valve plate 20 that rotates backwards and forwards. Thereby the valve plate 20 rotates around the axis of rotation 26 between at least two angular positions, wherein it can be advantageous if the axis of rotation 26 of the valve plate 20 coincides with the cylinder axis and thus with the direction of motion of the piston 16, such as is the case in the figures. However this is not a constraint of the invention.
(27) The valve plate 20 borders on its opposite-lying side on a further flange which is indicated with 15. In addition the valve plate 20 bears on both flanges 14,15 and comprises fluid-transporting means with which a fluid to be pumped is movable via the valve plate between cylinders and ports. The fluid-transporting means are preferably at least one cavity 21, 21 which is recessed into the surface of the valve plate 20 and hence changes its position upon rotation of the valve plate 20. This at least one cavity performs the valve function, wherein a cavity may be realized through circular, curved or straight recessed channels in the surface of the valve plate 20, for example. A sealing medium on the edges of the cavity preferably ensures that the fluid cannot leave the channel geometry. For this purpose, sealing lips may for example be used, or the surfaces of the valve plate 20 form a sealed surface with a special material.
(28) Instead of cavities 21, 21 in the surface of the valve plate 20, other forms of channels may be provided for the transport of a fluid via or through the valve plate 20. For example they may even be holes through the valve plate, which pass under the surface of the valve plate on the flange side and which then realize the transport of a fluid through the valve plate with their two openings on this side.
(29) In the ejection process of
(30) After the ejection the valve plate 20 rotates to a second angular position which can be seen in
(31) During ejection the connection from the cylinder 11 to the outlet port 13 is activated by a certain angular region of the valve plate 20, while another angular region connects the inlet port 12 with the cylinder 11 during sucking. The valve control occurs therefore through a reciprocating motion of one piston which is dependent on piston stroke. As is seen in
(32) In the depicted exemplary embodiment of
(33) The valve function may also however be achieved through a single cavity which is reciprocated between the two described angular positions. In this case the cavities 21 and 21 would be identical. Then the valve plate 20 would possibly have to be rotated by a larger angular region, according to the arrangement of the ports 12, 13 and of the cylinder 11, in order to bring the cavity into the two required positions. Further variants with several cylinders may be derived from the single-cylinder solution, which are shown exemplarily in
(34) Upon ejection by the piston 16, previously sucked-in fluid is pushed through the cylinder opening 30 into the cavity 21 and from there through the passage 34 into the outlet port 13. At the same time fluid is sucked from the inlet port 12 through the passage 35 and into a channel 24 inside the valve plate 20, with the movement of the other piston 16. This channel 24 runs through the valve plate 20 and connects both sides to each other. The channel 24 opens out into a further cavity 22 on the other side of the valve plate 20, which is formed and arranged such that it coincides with the cylinder opening 33 in the cylinder 11. In this way the fluid can flow from the inlet port 12 into the chamber 23 of the cylinder 11.
(35) If the pistons 16, 16 now move in the other direction, as shown in
(36) Different types of cavities 21 and 22 are thus provided in the valve plate, wherein a first cavity type 21 serves to transport fluid on one side of the valve plate between a cylinder and a port. This type of cavity is formed by suitable channels in the surface of the valve plate 20 and represents a cavity for the transport of fluid on the flange side. The second cavity type 22 by contrast serves for the transport of a fluid from one side of the valve plate to the other such that this cavity 22 is always connected to a channel 24 through the valve plate and represents a cavity for transport of fluid through the valve plate. The recessed channel within the surface of the valve plate 20 is typically formed differently as compared to the first cavity type 21.
(37) Thereby one or both cavity types can be provided respectively on one side of the valve plate according to the embodiment of the piston pump. In the embodiment of
(38)
(39) In the piston position of
(40) If the pistons 16, 16 move, as is shown in
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(42) The functional mechanism of the valve plate 20 is shown in
(43) The clockwise rotation of the valve plate 20 shown in
(44) At the same time the opening 30 of the cylinder 11 in
(45) In
(46) The selected geometric arrangement of the cylinder openings 30, 31, 32, 33, as well as the embodiments of the cavities 21, 21, 22, 22 and the passage channels 24, 24 determine the angle-dependent valve function and in particular the dead time, i.e. the angular region in which the valve function is being switched from sucking in to pushing out and within which no piston movement is allowed to take place.
(47) In the embodiment examples of
(48) The longitudinal section through a port 12 shown in
(49) The recess 50 may have an arbitrary cross-section, wherein round cross-sections have proved to be advantageous for an even force distribution. Furthermore the size of the recess 50 should be appropriately chosen. In
(50) A force sensor 60 can then reach through the recess 50 so as to establish contact in this region with the outer side of the sensor component 40 and to mechanically detect the deformation of the membrane 20. This may take place for example via a plunger 60 which bears on the sensor component. When the internal pressure in the port 12 increases due to an occlusion, the sensor component 40 bends outwardly, which can be detected by the plunger 60. When the pressure in the port 12 decreases due to an occlusion, the curvature of the sensor component 41 reduces, which also can be detected by the plunger 60.
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(53) In order to prevent to the greatest possible extent internal stresses of the sensor component 40, this may also be configured as a specially formed measurement membrane, as is shown for example in
(54) The cross-section of the sensor component 40 is thus individually formed and contains at least one of the following functional components: A straight or approximately straight line which determines the geometry of the membrane required for measurement purposes. A straight or curved line opposite the membrane, which performs a support function of the soft component with respect to the tubular or skeletal hard component. A geometry for the realization of a spring function on the two sides of the soft component, so that a preload can be set up, which is necessary for the measurement of pressures below ambient atmospheric pressure. In addition the spring function is necessary so that the membrane can remove itself from its opposite-lying support surface upon an increasing inner pressure.
(55) The inner surface of the port 12 may then be suitably executed such that the measurement membrane 40 bears on it with form-locking fit and does not extend in undesired directions, e.g. to the side, upon a pressure rise. Also this special shape of the port 12 may be provided only in the region of the occlusion sensor, whereby costly forms within the entire port can be avoided.
(56) The hard component which surrounds the plunger 60 preferably comprises a planar surface, which lies approximately underneath the plunger's upper edge. This surface serves as an abutment surface when the plunger is pushed against another surface. The plunger can then be pushed only by the amount of its overhang, whereby a constant preload for the pressure sensor is created.
(57) In the exemplary embodiments shown in
(58) An optional ultrasound sensor for the piston pump 10 according to aspects of the invention is shown, together with an inwardly lying sensor component, 40 in
(59) As with the occlusion sensor, the mechanical components for the air bubble detection preferably also form an integral component of the tubular ports and cannot be disassembled non-destructively. Comparable adaptations of the pump apparatus for supporting the sensor are also possible, for example to allow alternative optical air bubble recognition methods or to allow the formation of defined interfaces for a measurement of temperature.
(60) The coupling and decoupling surfaces for the ultrasound as well as the abutment surface for the occlusion sensor preferably form a plane, whereby the interface to the associated electronic sensors also forms a plane which can be located for example in a medical device. Through this means, requirements for a good and simple cleanability can be advantageously implemented.