A METHOD AND A SYSTEM FOR TRANSFERRING FLUID
20230081116 · 2023-03-16
Assignee
Inventors
Cpc classification
International classification
Abstract
A method and a system for providing fluid communication between a floating vessel and an installation, wherein the method connects a guiding line to a male stab arranged at an end portion of a fluid transfer hose. The guiding line is operatively connected to a pulling device, such as a winch, forming part of a fluid transfer unit having a female receptacle. The guiding line runs through the female receptacle, and a portion of the guiding line is pulled through the female receptacle until the male stab connects to the female receptacle.
Claims
1. A method for providing fluid communicating between a floating vessel and an installation by means of a fluid hose initially stored on the floating vessel, the fluid hose having a first end provided with a male stab, a second end for connection a fluid system of the floating vessel, and a valve for controlling fluid flow through the male stab, wherein the installation comprises a fluid transfer unit provided with: a female receptacle operatively connected to a fluid system of the installation, wherein the female receptacle comprises a valve for controlling fluid flow through the female receptacle; and a guiding line running through the female receptacle, the guiding line having a first end portion secured to a pulling device and a second end portion for connection to the male stab; the method comprising the steps of: A) providing connection between the second end portion guiding line and the male stab; B) activating the pulling device to pull a portion of the guiding line through the female receptacle and bring the male stab towards the female receptacle; C) continue pulling the guiding line through the female receptacle until the male stab connects to the female receptacle; and D) opening the valves for fluid flow to allow fluid transfer through the hose between the floating vessel and the installation.
2. The method according to claim 1, wherein the offshore installation is a surface installation or a ship, wherein the step A) comprises: connecting a first end portion of a pulling line to the male stab and transferring a second end portion of the pulling line to the fluid transfer unit; and connecting the second end portion of the pulling line to the guiding line.
3. The method according to claim 2, wherein the pulling line comprises a leading portion constituted by a rope, and a trailing portion, the trailing portion being connected to the male stab, the method comprises transferring the leading portion from the floating vessel to the fluid transfer unit, and transferring the trailing portion of the pulling line to the installation by pulling the leading portion of the pulling line to the fluid transfer unit.
4. The method according to claim 3, comprising disconnecting the leading portion of the pulling line from the trailing portion of the pulling line, and connecting the trailing portion of the pulling line to the guiding line.
5. The method according to claim 2, further comprising: closing at least the valve for controlling fluid flow through the male stab; releasing the male stab from the female receptacle; start feeding the pulling line from the pulling device and releasing the pulling line from the guiding line; and bringing the hose back onto the floating vessel.
6. The method according to claim 1, wherein the installation is a subsea installation, the second end portion of the guiding line is connected to a buoyancy means, wherein the step A) comprises: bringing the second end portion of the guiding line to a surface of the sea by allowing the buoyancy means to ascend to the surface; connecting the guiding line to the male stab; and disconnecting the buoyancy means from the guiding line.
7. The method according to claim 6, wherein the pulling device is a winch, and the buoyancy means is allowed to ascend to surface by activating the winch to unspool a portion of the guiding line from the winch.
8. The method according to claim 1, further comprising: closing at least the valve for controlling fluid flow through the male stab to prevent fluid flowing through the male stab; releasing the male stab from the female receptacle; and bringing the hose back onto the floating vessel.
9. The method according to claim 1, wherein the method further comprising providing the female receptacle with an emergency disconnect system for disconnecting the male stab from the female receptacle.
10. The method according to claim 9, wherein the method comprises providing a sensor apparatus configured for measuring a tension between the female receptacle and the male stab to measure tension form the hose, and configuring the sensor apparatus to issue a signal to a control system operatively connected to actuators for closing the valves for controlling fluid flow through the female receptacle and the male stab, and activating disconnect means of the female receptacle and the male stab, when a tension measured by the sensor apparatus exceeds a predetermined level, whereby the male stab with the hose releases from the female receptacle.
11. A system for providing fluid communicating between a floating vessel and an installation, the installation comprising a fluid transfer unit, wherein the system comprising: a male stab for communicating a fluid, the male stab connected to a leading end of a hose configured for fluid communication with a fluid system on the floating vessel; and a valve for opening and closing for fluid communication through the male stab, the system further comprising: a female receptacle operatively connected to the fluid transfer unit, wherein the female receptacle comprises a valve for controlling fluid flow through the female receptacle; and a guiding line running through the female receptacle, the guiding line having a first end portion secured to the pulling device, and a second end portion for connection to the male stab so that the male stab, when connected to the guiding line, is guided into mating contact with the female receptacle by means of the guiding line running through the female receptacle
12. The system according to claim 11, wherein an end portion of the male stab is provided with a quick release configured for disconnect from the end portion of the male stab in a controlled disconnect, the quick release further comprising a quick release connector for connecting to an end portion of the guiding line, the quick release connector being configured for disconnect from the quick release in an emergency situation so that the guiding line is disconnected from the quick release and the male stab when the quick release connector is activated to disconnect.
13. The system according claim 11, wherein the second end portion of the guiding line is connected to the male stab by means of a pulling line.
14. The system according to claim 12, wherein the quick release is activated to disconnect from the male stab by means of a release actuator being responsive to an activation signal from a control system arranged in connection with the fluid transfer unit.
15. The system according to claim 14, wherein the activation signal is initiated by an operator.
16. The system according to claim 14, wherein the activation signal is provided by a sensor configured for measuring a tension between the female receptacle and the male stab to measure tension between the female receptacle and the male stab to measure tension from the hose, the sensor configured to issue a signal to the control system operatively connected to a valve actuator for closing at least the valve for controlling fluid flow through the male stab, and the release actuator for activating disconnect of the quick release connector when a tension measured by the sensor exceeds a predetermined level, whereby the quick release and male stab with the hose, releases from the quick release connector still being connected to the female receptacle.
17. The system according to claim 11, wherein the female receptacle and the male stab are provided with orientating means for axially orienting the male stab with respect to the female receptacle.
18. The system according to claim 11, wherein the female receptacle comprises a gimbal for facilitating connection between the female receptacle and the male stab when a longitudinal axis of the male stab and a longitudinal axis of the female receptacle are inclined with respect to each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0073] In the following is described an example of preferred embodiments illustrated in the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF THE DRAWINGS
[0085] Any positional indications refer to the position shown in the figures.
[0086] In the figures, same or corresponding elements are indicated by same reference numerals. For clarity reasons some elements may in some of the figures be without reference numerals.
[0087] A person skilled in the art will understand that the figures are just principle drawings. The relative proportions of individual elements may also be strongly distorted.
[0088] In the figures reference numeral 1 denotes a system according to the present invention. The system 1 comprises a male fluid stab 10 connectable to a female receptacle 50 forming part of a fluid transfer unit 100.
[0089] The male stab 10 is provided with a valve for opening and closing for fluid communication.
[0090] In a prototype of the system 1, the male stab 10 is substantially as disclosed in EP 2,673,457 B1 to the company Blue Logic AS, Sandnes, Norway. The male stab 10 is connected to a leading end of a hose 20 connected to a spool 22 arranged on the floating vessel 25. A trailing end of the hose 20 is typically connected to a fluid line or a fluid reservoir (neither shown) in the floating vessel 25, so that a fluid can be communicated to or from the floating vessel 25 via the stab 10 and hose 20, and said fluid line or fluid reservoir.
[0091] The female receptacle 50 is operatively connected to and forms part of the fluid transfer unit 100. The fluid transfer unit 100 in
[0092] A ship may typically be an FPSO-vessel (FPSO -Floating Production, Storage and Of-floading). A fluid transfer unit 100 in the form of a subsea installation may typically comprise a subsea hose transfer system, SHTS.
[0093] As best seen in
[0094] An embodiment of a method for providing a fluid transfer system between a floating vessel 25 and a fluid transfer unit 100 arranged on a floating installation 250, is shown in great principle in
[0095] In
[0096] In
[0097] The pulling line 24 may advantageously have a leading portion 24′ in the form of a rope suitable for being thrown by the line thrower, and a trailing portion 24″ providing a connection between the leading portion 24′ and the male stab 10. By using a rope suitable for being thrown by a line thrower from the floating vessel 25 to the ship 250, the trailing portion 24″ may for example be a wire having a high tensile strength. A leading end portion of the rope 24′ is provided with a mass 23, made for example of plastic or another suitable material, to receive kinetic energy from the line thrower for “dragging” the rope 24′ from the vessel 25 to the ship 250.
[0098] In
[0099] In
[0100] By opening valves in the male stab 10 and in the female receptacle 50, a fluid can be communicated in a desired direction between the floating vessel 25 and the fluid transfer unit 100. A great advantage of the method disclosed herein is that the fluid communication between the floating vessel 25 and the fluid transfer unit 100 is provided without using a crane and a time-consuming manual connection carried out by an operator, as has hitherto a common method for providing a fluid transfer system. The connection operation disclosed herein is therefore substantially independent of a weather window. The only manual operations consist substantially in transferring the pulling line 24 and connecting the pulling line 24 to the guiding line 62 operatively connected to the winch 60.
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[0102] In
[0103] In
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[0105] In one embodiment, the fluid transfer unit 100, further comprises a cutting device (not shown) configured for cutting the pulling line 24 between the female receptacle 50 and the winch 60 so that the male stab 10 and any quick release 10′ and quick release connector 10″ are released from the female receptacle 50. The cutting device may for example be a guillotine-arrangement known per se. A primary purpose of such a cutting device is to provide back-up safety system should the activation of the quick release connector 10″ fail. The cutting device may for example be a guillotine apparatus known per se.
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[0108] Turning now to
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[0110] The female receptacle 50 is operatively connected to a frame 57 cantilevered from a cabinet 52 comprising the winch 60, a control system and an operator panel 54 for controlling the fluid transfer unit 100 and valve actuators for operating the valve 51 of the female receptacle 50 and also the valve of the male stab 10.
[0111] The female receptacle 50 comprises a funnel 53 provided with a recess 53′ configured for receiving a guide bar 11 of the male stab 10 so that the male stab 10 is correctly oriented with respect to the female receptacle 50 to allow fluid communication between an aperture 13 in the male stab 10 and a fluid pipe 55 of the female receptacle 50. The fluid pipe 55 is in fluid communication with a fluid system of the installation 250 shown for example in
[0112] The female receptacle 50 is provided with a gimbal 56 to allow some skewing of the female receptacle 50 with respect to the frame 57 extending from the cabinet 52. The gimbal 56 may allow vertical orientation of the female receptacle 50 even if the cabinet 52 and the frame 57 are inclined due to for example an ocean swell heeling the installation 250 shown for example in
[0113] To monitor a load from the male stab 10 and the hose 20 connected thereto, the gimbal 56 is provided with a sensor in the form of a load cell. The load cell communicates with the control system of the fluid transfer unit 100. If a tension measured by the sensor exceeds a predetermined level, the control system is configured to issue a signal to the actuators for controlling the valves of the male stab and the female receptacle 50 to a closed position, and activating disconnect of a quick release 10′ operatively connected to the male stab 10. The purpose of the quick release connector 10″ is to disconnect from the quick release 10′, and thus the male stab 10 with the hose 20, while the quick release connector 10″ and guiding line 24″ connected to a quick release connector 10″ still being connected to the female receptacle 50. By closing the valves of the female receptacle 50 and the male stab 10 automatically when the load cell measures a tension above a predetermined level, and before the quick release connector 10″ is activated to disconnect, there will be substantially no spill of fluid even if fluid is flowing in any direction between the vessel 25 and the installation or ship 250.
[0114] Preferably, the system comprises two types of quick release systems, hereinafter denoted emergency quick disconnect, EQD, namely an electronic EQD and a mechanical EQD.
[0115] The electronic EQD function are triggered by signals from the load cell. The load cell constantly sends weight/tension information to the control system within the fluid transfer unit 100.
[0116] An integrated program will activate signals to the EQD if a pre-programmed tension value is exceeded, and activate disconnect of the quick release connector 10″.
[0117] In one embodiment, the EQD further comprises audible and/or visual alarms which will be activated by the control system to notice the operator that tension measured by the load cell is close to reaching the pre-set value. An operator can then decide whether to activate the EQD manually via the control panel 54.
[0118] The mechanical EQD is fully mechanical and will function as a redundant or back-up system in case of power failure or similar occurs on the control system. The mechanical EQD shall be adjusted to release if the load cell measures a tension exceeding the pre-set value.
[0119] The mechanical EQD is configured to close the valves on both male stab 10 and the female receptacle 50 before the quick release connector 10″ is activated to disconnect.
[0120] The quick release 10′ and the quick release connector 10″ themselves and the operation thereof is of a type known per se.
[0121] Turning now to the embodiment shown in
[0122] The installation 250 comprises a fluid transfer unit 100 having similar features as the fluid transfer unit 100 as discussed as regards
[0123] A main purpose of the
[0124] In
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[0129] Feeding the hose 20 from the spool 22 continues until the male stab 10 has been pulled into contact with the female receptacle 50 of the fluid transfer unit 100 by means of the guiding line 62 running through the female receptacle 50, as shown in
[0130] The male stab 10 is provided with guide bars 11 so that the male stab 10 is correctly oriented with respect to the female receptacle 50 to allow fluid communication between an aperture in the male stab 10 and a fluid pipe of the female receptacle 50. Since
[0131] Further, the female receptacle 50 may be operatively connected to the fluid transfer unit 100 via a gimbal being for example of a type being similar to the gimbal 56 shown in
[0132] The connection operation disclosed herein is close to being fully automatic, in that the only manual operations consist substantially in connecting the guiding line 62 to the male stab 10 of the hose 20 and disconnect the buoy 63 from the guiding line 62, as illustrated in
[0133] After completing for example a well stimulation, the valves of the male stab 10 and the female receptacle 50 are closed, and the male stab 10 is released from its connection with the female receptacle 50. Thereafter, the winch 60 of the fluid transfer unit 100 is activated to unspool the guiding line 62 from the winch 60, while at the same time the spool 22 on the floating vessel 25 is activated to spool the hose 20 onto the spool 22. Thus, the second end portion of the guiding line 62 is brought to surface together with the male stab 10. This serves two purposes. Firstly, for example after completing injection of stimulation fluid into a well, the hose 20 may be buoyant. Any disconnect of the guiding line 62 would then result in an uncontrolled rising of the hose 20, representing a risk of damaging the hose 20 for example by the propellers of the floating vessel 25, while at the same time resulting in lack of desired tension in the hose 20 during spooling the hose onto the spool 22. Thus, by maintaining the connection between the male stab 10 and the guiding line 62, the hose 20 may be spooled onto the spool 22 on the floating vessel 25 in a controlled, tensioned manner. Secondly, to prepare the fluid transfer unit 100 for any subsequent operation without any need for an ROV operation, the buoy 63 should be reconnected to the second end portion of the guiding line 62 at the surface, before the guiding line 62 and the buoy 63 are brought into a position for use, i.e., a position as indicated in
[0134] From the above, it should be understood that the method and a system according to the present invention is suitable for providing a fluid transfer system between a floating vessel 25 and an installation 250, independently of the installation 250 being a surface installation such as ship or a rig, or a subsea installation. The fluid transfer system can be established substantially automatically and independently of a weather window, and without use of an ROV for a subsea installation. The invention therefore allows for a detailed, reliable planning substantially without considering a weather forecast, while at the same time being effective with respective to time and thereby costs for establishing the fluid communication.
[0135] In one embodiment, the method and the system further comprise an emergency quick disconnect, EQD, configured to close valves of the male stab 10 and the female receptacle prior to activating a disconnect so that any spill of fluid flowing through the system is substantially avoided.
[0136] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any refer ence signs placed between parentheses shall not be construed as limiting the claim. Use of the verb “comprise” and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article “a” or “an” preceding an element does not exclude the presence of a plurality of such elements.