PNEUMATIC TIRE
20230080547 · 2023-03-16
Inventors
Cpc classification
B60C15/06
PERFORMING OPERATIONS; TRANSPORTING
B60C15/0607
PERFORMING OPERATIONS; TRANSPORTING
B60C2009/0276
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Provided is a pneumatic tire that can provide improved transponder durability while ensuring tire durability. The pneumatic tire includes: a tread portion (1) extending in a tire circumferential direction and having an annular shape; a pair of sidewall portions (2) disposed on both sides of the tread portion (1); and a pair of bead portions (3) disposed on an inner side in a tire radial direction of the sidewall portions (2). The tire is embedded with a transponder (20) covered with a covering layer (23). A glass transition temperature (Tg) of the covering layer (23) is in a range of from −70° C. to −45° C.
Claims
1. A pneumatic tire, comprising: a tread portion extending in a tire circumferential direction and having an annular shape; a pair of sidewall portions disposed on both sides of the tread portion; and a pair of bead portions disposed on an inner side in a tire radial direction of the sidewall portions; the tire being embedded with a transponder covered with a covering layer; and a glass transition temperature Tg of the covering layer being in a range of from −70° C. to −45° C.
2. The pneumatic tire according to claim 1, wherein a storage modulus E′c (−20° C.) at −20° C. of the covering layer is in a range of from 3 MPa to 17 MPa.
3. The pneumatic tire according to claim 1, wherein the covering layer has a relative dielectric constant of 7 or less.
4. The pneumatic tire according to claim 1, wherein the transponder is embedded on an outer side in a tire width direction of a carcass layer, and a storage modulus E′c (−20° C.) at −20° C. of the covering layer and a storage modulus E′out (−20° C.) at −20° C. of a rubber member having a largest storage modulus at 20° C. of rubber members located on the outer side in the tire width direction of the transponder satisfy a relationship 0.1≤E′c (−20° C.)/E′out (−20° C.)≤1.5.
5. The pneumatic tire according to claim 1, wherein the covering layer is formed of a rubber or an elastomer and 20 phr or more of a white filler.
6. The pneumatic tire according to claim 5, wherein the white filler comprises from 20 phr to 55 phr of calcium carbonate.
7. The pneumatic tire according to claim 1, wherein a center of the transponder is disposed 10 mm or more away in the tire circumferential direction from a splice portion of a tire component.
8. The pneumatic tire according to claim 1, wherein the transponder is disposed between a position 15 mm away from and on an outer side in the tire radial direction of an upper end of a bead core of the bead portion and a tire maximum width position.
9. The pneumatic tire according to claim 1, wherein a distance between a cross-sectional center of the transponder and a tire surface is 1 mm or more.
10. The pneumatic tire according to claim 1, wherein a thickness of the covering layer ranges from 0.5 mm to 3.0 mm.
11. The pneumatic tire according to claim 1, wherein the transponder comprises an IC substrate that stores data and an antenna that transmits and receives data, and the antenna has a helical shape.
12. The pneumatic tire according to claim 2, wherein the covering layer has a relative dielectric constant of 7 or less.
13. The pneumatic tire according to claim 12, wherein the transponder is embedded on an outer side in a tire width direction of a carcass layer, and a storage modulus E′c (−20° C.) at −20° C. of the covering layer and a storage modulus E′out (−20° C.) at −20° C. of a rubber member having a largest storage modulus at 20° C. of rubber members located on the outer side in the tire width direction of the transponder satisfy a relationship 0.1≤E′c (−20° C.)/E′out (−20° C.)≤1.5.
14. The pneumatic tire according to claim 13, wherein the covering layer is formed of a rubber or an elastomer and 20 phr or more of a white filler.
15. The pneumatic tire according to claim 14, wherein the white filler comprises from 20 phr to 55 phr of calcium carbonate.
16. The pneumatic tire according to claim 15, wherein a center of the transponder is disposed 10 mm or more away in the tire circumferential direction from a splice portion of a tire component.
17. The pneumatic tire according to claim 16, wherein the transponder is disposed between a position 15 mm away from and on an outer side in the tire radial direction of an upper end of a bead core of the bead portion and a tire maximum width position.
18. The pneumatic tire according to claim 17, wherein a distance between a cross-sectional center of the transponder and a tire surface is 1 mm or more.
19. The pneumatic tire according to claim 18, wherein a thickness of the covering layer ranges from 0.5 mm to 3.0 mm.
20. The pneumatic tire according to claim 19, wherein the transponder comprises an IC substrate that stores data and an antenna that transmits and receives data, and the antenna has a helical shape.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION
[0023] A configuration according to an embodiment of the present technology will be described in detail below with reference to the accompanying drawings.
[0024] As illustrated in
[0025] At least one carcass layer 4 (one layer in
[0026] On the other hand, a plurality of belt layers 7 (two layers in
[0027] To improve high-speed durability, at least one belt cover layer 8 (two layers in
[0028] In the pneumatic tire described above, both ends 4e of the carcass layer 4 are each folded back from a tire inner side to a tire outer side around the bead core 5, wrapping around the bead core 5 and the bead filler 6. The carcass layer 4 includes: a body portion 4A corresponding to a portion extending from the tread portion 1 through each of the sidewall portions 2 to each of the bead portions 3; and a turned up portion 4B corresponding to a portion turned up around the bead core 5 at each of the bead portions 3 and extending toward a sidewall portion 2 side.
[0029] A tire inner surface includes an innerliner layer 9 disposed along the carcass layer 4. The tread portion 1 includes a cap tread rubber layer 11, the sidewall portion 2 includes a sidewall rubber layer 12, and the bead portion 3 includes a rim cushion rubber layer 13.
[0030] The pneumatic tire described above includes a transponder 20 embedded in a portion on an outer side in a tire width direction of the carcass layer 4. The transponder 20 extends along the tire circumferential direction. The transponder 20 may be inclined at an angle in a range of from −10° to 10° with respect to the tire circumferential direction. As illustrated in
[0031] The transponder 20 may be, for example, a radio frequency identification (RFID) tag. As illustrated in
[0032] The overall shape of the transponder 20 is not particularly limited, and can be, for example, a pillar-like shape or plate-like shape as illustrated in
[0033] In the pneumatic tire thus configured, a glass transition temperature Tg of the covering layer 23 covering the transponder 20 is set in a range of from −70° C. to −45° C. In particular, the glass transition temperature Tg of the covering layer 23 is preferably in the range of from −60° C. to −50° C.
[0034] In the pneumatic tire described above, the transponder 20 is covered with the covering layer 23, and the glass transition temperature Tg of the covering layer 23 is set in the range described above, and thus cracking in the covering layer 23 during travel in a low-temperature environment can be prevented, while the protective effect of the covering layer 23 on the transponder 20 during travel at high temperature can be ensured. This can improve the durability of the transponder 20 while ensuring the durability of the tire.
[0035] Here, in a case where the glass transition temperature Tg of the covering layer 23 is lower than the lower limit value, the heat resistance of the covering layer 23 degrades, the protective effect of the covering layer 23 on the transponder 20 during travel at high temperature degrades, and the transponder 20 is likely to be damaged. Conversely, in a case where the glass transition temperature Tg of the covering layer 23 is higher than the upper limit value, a crack is likely to be generated in the covering layer 23 during travel in a low-temperature environment, and thus the durability of the tire at low temperature degrades, and the transponder is likely to be damaged due to tire deformation during travel at low temperature.
[0036] Further, in the pneumatic tire described above, the transponder 20 is embedded on the outer side in the tire width direction of the carcass layer 4, and thus there is no tire component blocking radio waves during communication with the transponder 20, and the communication performance of the transponder 20 can be favorably ensured. In a case where the transponder 20 is embedded on the outer side in the tire width direction of the carcass layer 4, the transponder 20 can be disposed between the turned up portion 4B of the carcass layer 4 and the rim cushion rubber layer 13, or between the carcass layer 4 and the sidewall rubber layer 12. In another configuration, the transponder 20 can be disposed between the turned up portion 4B of the carcass layer 4 and the bead filler 6, or between the main body portion 4A of the carcass layer 4 and the bead filler 6.
[0037] In the pneumatic tire described above, a storage modulus E′c (−20° C.) at −20° C. of the covering layer 23 is preferably in a range of from 3 MPa to 17 MPa. By thus setting the physical properties of the covering layer 23, the durability of the transponder 20 can be effectively improved in a low-temperature environment.
[0038] Here, in a case where the storage modulus E′c (−20° C.) at −20° C. of the covering layer 23 is lower than the lower limit value, the rigidity of the covering layer 23 decreases, and the protective effect thereof degrades. Conversely, in a case where the storage modulus E′c (−20° C.) at −20° C. of the covering layer 23 is higher than the upper limit value, the rigidity of the covering layer 23 increases, the covering layer 23 becomes brittle, and the covering layer 23 becomes prone to breakage, and thus the transponder 20 is likely to be damaged.
[0039] The storage modulus E′c (−20° C.) at −20° C. of the covering layer 23 and the storage modulus E′c (0° C.) at 0° C. of the covering layer 23 preferably satisfy the relationship 1.0≤E′c (−20° C.)/E′c (0° C.)≤1.5. By thus setting the physical properties of the covering layer 23, the temperature dependency of the covering layer 23 decreases (the covering layer 23 is less likely to generate heat), and this prevents the covering layer 23 from softening even with a rise in tire temperature during high-speed travel, effectively improving the durability of the transponder 20.
[0040] In the pneumatic tire described above, of the rubber memb ers located on the outer side in the tire width direction of the transponder 20 (the sidewall rubber layer 12 and the rim cushion rubber layer 13 in
[0041] Furthermore, in a structure in which the transponder 20 is embedded on the outer side in the tire width direction of the carcass layer 4, the storage modulus E′ out (−20° C.) at −20° C. of the external member and the storage modulus E′c (−20° C.) at −20° C. of the covering layer 23 preferably satisfy the relationship 0.1≤E′c (−20° C.)/E′out (−20° C.)≤1.5. In particular, the relationship 0.15≤E′c (−20° C.)/E′out (−20° C.)≤1.30 is preferably satisfied. This can effectively improve the durability of the transponder 20 while ensuring the durability of the tire in a low-temperature environment.
[0042] Here, in a case where the value of E′c (−20° C.)/E′out (−20° C.) is smaller than the lower limit value, the rigidity of the covering layer 23 decreases, and the protective effect thereof degrades. Conversely, in a case where the value of E′c (−20° C.)/E′out (−20° C.) is larger than the upper limit value, the rigidity of the covering layer 23 increases, the covering layer 23 becomes brittle, and the covering layer 23 becomes prone to breakage, and thus the transponder 20 is likely to be damaged.
[0043] The composition of the covering layer 23 is preferably a rubber or an elastomer and 20 phr or more of a white filler. Such a composition of the covering layer 23 can lower the relative dielectric constant of the covering layer 23, compared to a composition containing carbon, and effectively improve the communication performance of the transponder 20. Note that “phr” means weight parts per 100 parts by weight of a rubber component (elastomer).
[0044] The white filler forming the covering layer 23 preferably includes from 20 phr to 55 phr of calcium carbonate. This can lower the relative dielectric constant of the covering layer 23 and effectively improve the communication performance of the transponder 20. However, too much calcium carbonate in the white filler makes the covering layer 23 brittle and lowers its strength, and this is not preferable. The covering layer 23 can optionally include 20 phr or less of a silica (white filler) or 5 phr or less of a carbon black in addition to calcium carbonate. An addition of a small amount of silica and carbon black can lower the relative dielectric constant of the covering layer 23 while ensuring the strength thereof.
[0045] The covering layer 23 preferably has a relative dielectric constant of 7 or less, and more preferably of from 2 to 5. By thus setting the relative dielectric constant of the covering layer 23 as appropriate, the radio wave transmissivity of the transponder 20 during emission of radio waves can be ensured, and the communication performance of the transponder 20 can be effectively improved. Note that the rubber forming the covering layer 23 has a relative dielectric constant of from 860 MHz to 960 MHz at ambient temperature. Here, the ambient temperature is 23±2° C. and 60%±5% RH (relative humidity) in accordance with the standard conditions of the JIS standard. The relative dielectric constant of the rubber is measured in accordance with an electrostatic capacitance method after a 24-hour treatment at 23° C. and 60% RH. The range from 860 MHz to 960 MHz described above corresponds to currently allocated frequencies of the RFID in a UHF (ultra high frequency) band, but in a case where the allocated frequencies are changed, it is only required that the relative dielectric constant in the range of the allocated frequencies be specified as described above.
[0046] A thickness t of the covering layer 23 is preferably from 0.5 mm to 3.0 mm, and more preferably from 1.0 mm to 2.5 mm. Here, the thickness t of the covering layer 23 is a rubber thickness at a position including the transponder 20, and is, for example, a rubber thickness obtained by summing a thickness t1 and a thickness t2 on a straight line extending through the center of the transponder 20 and intersecting a tire surface (tire outer surface in
[0047] In the pneumatic tire described above, the transponder 20 is preferably disposed in a placement region in the tire radial direction between a position P1 15 mm away from and on the outer side in the tire radial direction of an upper end 5e (an end portion on the outer side in the tire radial direction) of the bead core 5 and a position P2 where the tire width is greatest. That is, the transponder 20 is preferably disposed in a region S1 illustrated in
[0048] As illustrated in
[0049] Note that while the embodiment of
[0050] As illustrated in
[0051] While the embodiment described above illustrates an example in which the end 4e of the turned up portion 4B of the carcass layer 4 is disposed at or near an upper end 6e of the bead filler 6, no such limitation is intended, and the end 4e of the turned up portion 4B of the carcass layer 4 can be disposed at any height.
EXAMPLES
[0052] Tires according to Comparative Examples 1 to 2 and Examples 1 to 14 were manufactured. The tires were each a pneumatic tire having a tire size of 265/40ZR20 and including: a tread portion extending in a tire circumferential direction and having an annular shape; a pair of sidewall portions disposed on both sides of the tread portion; and a pair of bead portions disposed on an inner side in a tire radial direction of the sidewall portions. A transponder was embedded on an outer side in the tire width direction of the carcass layer, the transponder being covered with a covering layer. The position in the tire radial direction of the transponder, the glass transition temperature Tg of the covering layer, the storage modulus E′c (−20° C.) of the covering layer, E′c (−20° C.)/E′out (−20° C.), the relative dielectric constant of the covering layer, and the thickness of the covering layer were set as in Table 1.
[0053] Comparative Examples 1 to 2 and Examples 1 to 14 used a transponder having a pillar-like shape, and set the distance in the tire circumferential direction from the center of the transponder to a splice portion of a tire component to 10 mm and the distance from the cross-sectional center of the transponder to a tire outer surface to 2 mm or more.
[0054] In Table 1, the position in the tire radial direction of the transponder corresponds to one of positions A to E illustrated in
[0055] The test tires were subjected to tire evaluation (durability) and transponder evaluation (communication performance and durability) in accordance with a test method described below, and the results are indicated together in Table 1.
Tire Durability (Low Temperature):
[0056] With each test tire mounted on a wheel of a standard rim, a travel test was performed using a drum testing machine at a temperature of −20° C., an air pressure of 120 kPa, 65% of the maximum load, and a travel speed of 81 km/h, and the distance traveled at the time of a tire failure was measured. Evaluation results are expressed as index values with Comparative Example 1 being assigned an index value of 100. Larger index values indicate superior tire durability.
Communication Performance of Transponder:
[0057] For each test tire, a communication operation with the transponder was performed using a reader/writer. Specifically, the maximum communication distance was measured with the reader/writer set at a power output of 250 mW and a carrier frequency of from 860 MHz to 960 MHz. Evaluation results are expressed as index values with Comparative Example 1 being assigned an index value of 100. Larger index values indicate superior communication performance.
Durability of Transponder (Low Temperature):
[0058] After performing the tire durability test described above at low temperature, each test tire was checked for whether the transponder was communicable and whether the same was damaged, and the results are indicated in three levels: “Excellent” in a case where the transponder was communicable and not damaged; “Good” in a case where the transponder was communicable but damaged; and “Poor” in a case where the transponder was not communicable.
Durability of Transponder (High Temperature):
[0059] With each test tire assembled on a standard rim wheel, a high-speed durability test under the ECE (Economic Commission for Europe) R30 conditions was performed at a temperature of 38° C., an air pressure of 360 kPa, and 80% of the maximum load, and then each test tire was checked for whether the transponder was communicable and whether the same was damaged, and the results are indicated in three levels: “Excellent” in a case where the transponder was communicable and not damaged; “Good” in a case where the transponder was communicable but damaged; and “Poor” in a case where the transponder was not communicable.
TABLE-US-00001 TABLE 1-1 Comparative Comparative Example Example Example Example 1 Example 2 1 2 3 Position in tire radial direction C C C C C of transponder Glass transition temperature Tg −75 −30 −70 −60 −50 of covering layer (° C.) Storage modulus E′c (−20° C.) of 10.0 10.0 10.0 10.0 3.0 covering layer (MPa) E′c (−20° C.)/E′out (−20° C.) 0.8 0.8 0.8 0.8 0.3 Relative dielectric constant of 8 8 8 8 8 covering layer Thickness of covering layer (mm) 0.2 0.2 0.2 0.2 0.2 Tire Durability (low 100 90 103 102 100 evaluation temperature) Transponder Communication 100 100 100 100 100 evaluation performance Durability (low Excellent Poor Excellent Excellent Good temperature) Durability (high Poor Excellent Good Excellent Good temperature)
TABLE-US-00002 TABLE 1-2 Example Example Example Example Example Example 4 5 6 7 8 9 Position in tire radial direction C C C E D B of transponder Glass transition temperature Tg −50 −50 −45 −50 −50 −50 of covering layer (° C.) Storage modulus E′c (−20° C.) of 10.0 17.0 10.0 10.0 10.0 10.0 covering layer (MPa) E′c (−20° C.)/E′out (−20° C.) 0.8 1.4 0.8 0.8 0.8 0.8 Relative dielectric constant of 8 8 8 8 8 8 covering layer Thickness of covering layer (mm) 0.2 0.2 0.2 0.2 0.2 0.2 Tire Durability (low 102 102 100 102 102 102 evaluation temperature) Transponder Communication 100 100 100 98 100 100 evaluation performance Durability (low Excellent Good Good Excellent Excellent Excellent temperature) Durability (high Excellent Good Excellent Excellent Excellent Excellent temperature)
TABLE-US-00003 TABLE 1-3 Example Example Example Example Example 10 11 12 13 14 Position in tire radial direction A C C C C of transponder Glass transition temperature Tg −50 −50 −50 −50 −50 of covering layer (° C.) Storage modulus E′c (−20° C.) of 10.0 10.0 10.0 10.0 10.0 covering layer (MPa) E′c (−20° C.)/E′out (−20° C.) 0.8 0.8 0.8 0.8 0.8 Relative dielectric constant of 8 7 7 7 7 covering layer Thickness of covering layer (mm) 0.2 0.2 0.5 1.0 3.0 Tire Durability (low 100 102 102 102 102 evaluation temperature) Transponder Communication 100 102 103 105 107 evaluation performance Durability (low Excellent Excellent Excellent Excellent Excellent temperature) Durability (high Excellent Excellent Excellent Excellent Excellent temperature)
[0060] As can be seen from Table 1 here, tire durability and transponder durability were improved in a well-balanced manner in the pneumatic tires of Examples 1 to 14, compared to Comparative Examples 1 to 2.
[0061] In Comparative Example 1, the glass transition temperature Tg of the covering layer was too low, and thus the durability of the transponder at high temperature was poor. In Comparative Example 2, the glass transition temperature Tg of the covering layer was too high, and thus the durability of the tire and the transponder at low temperature was poor.