PINCH VALVE
20170254423 ยท 2017-09-07
Inventors
Cpc classification
International classification
Abstract
The pinch valve includes a valve member movable to compress or pinch a resilient tubular element extending through a passage of a housing or body of the valve to varying extents to regulate or prevent fluid flow through the tubular element. The valve member includes a valve head configured to pinch the tubular element through a range of progressively more flow restrictive crescent shapes into a generally U-shape, and while doing so cooperates with side surfaces of the body or housing to bend or fold over lateral end portions of the tubular element that form distal ends of the U-shape. The valve member additionally includes pinch shoulders that follow the pinch head and secondarily pinch or compress the folded over end portions together to complete closure of the tubular element as the U-shape is pinched closed, to prevent leaking, trapping of fluids, and damaging the tubular element under high fluid pressures.
Claims
1. A pinch valve, comprising: a valve body including an inner surface extending about and defining a main passage extending in a flow direction through the valve body having a size and shape to cooperatively receive a resiliently compressible tubular element therein in generally occupying relation thereto; the inner surface of the valve body bounding and defining a lateral opening connecting the main passage to a lateral passage extending therefrom in a first direction lateral to the flow direction, a portion of the inner surface bounding the main passage opposite the lateral opening having a predetermined sectional shape and size when viewed in the flow direction, and the valve body having side surfaces facing in the first direction bounding opposite sides of the lateral passage and located a predetermined first distance from a predetermined reference location on the portion of the inner surface bounding the main passage opposite the lateral opening; a pinch valve member supported in the lateral passage for movement in a closing direction toward the main passage and opposite opening movement in the first direction, a pinch head disposed for movement with the pinch valve member so as to move generally between the side surfaces of the valve body into the main passage when the valve member is moved in the closing direction, the pinch head having a predetermined full closed position in the main passage at which lateral facing surfaces thereof will be spaced a generally uniform predetermined second distance from the portion of the inner surface bounding the main passage opposite the lateral opening, and pinch shoulders disposed for movement with the pinch head in opposing relation to the side surfaces, respectively, the pinch shoulders being spaced a predetermined third distance in the first direction from a predetermined endmost portion of the pinch head so as to be located at about the predetermined second distance from the side surfaces, respectively, when the pinch head is at the full closed position.
2. The pinch valve of claim 1, comprising a tubular element disposed in the main passage having a sidewall thickness equal to about one half of the predetermined second distance.
3. The pinch valve of claim 3, wherein the valve member has a generally T-shape when viewed in the flow direction, and the tubular element has a generally round shape when viewed in the flow direction with the valve member in a full open position, and a generally U-shape with laterally outwardly extending folded over lateral end portions when the valve member is in or near the full closed position.
4. The pinch valve of claim 1, wherein the pinch head is part of the pinch valve member.
5. The pinch valve of claim 3, wherein the pinch valve member has a generally T-shape when viewed in the flow direction.
6. The pinch valve of claim 1, wherein the side surfaces and the pinch shoulders are oriented at an acute angle relative to the first direction.
7. The pinch valve of claim 1, wherein the pinch head has opposite laterally outwardly facing sides, respectively, configured to cooperate with portions of the inner surface of the valve body beside the lateral opening to bend or fold lateral end portions of a tubular element received in the main passage into overlaying relation as the valve member is moved in the closing direction.
8. The pinch valve of claim 6, wherein the side surfaces of the valve body, the pinch shoulders, and opposite sides of the pinch head define and bound spaces beside the pinch head, respectively, positioned to receive and pinch the folded over lateral end portions of the tubular element closed when the pinch valve is moved to the full closed position.
9. A pinch valve, comprising: a valve body including an inner surface extending about and defining a main passage extending in a flow direction through the valve body, the inner surface including a lateral opening connecting the main passage with a lateral passage extending in a first direction lateral to the flow direction, the valve body having side surfaces facing in the first direction bounding opposite side portions of the lateral passage, respectively; a resiliently compressible tubular element extending through and substantially occupying the main passage, including a sidewall bounding and defining a flow passage through the tubular element configured to carry a fluid in the flow direction; a pinch valve member disposed in the lateral passage, including a pinch head facing the main passage and pinch shoulders adjacent opposite sides of the pinch head, respectively, the pinch valve member having a full open position wherein the pinch head is at least largely withdrawn from the main passage, a full closed position wherein the pinch head extends a maximum extent into the main passage, when the pinch valve member is in the full closed position the pinch head bearing against and holding a center portion of the tubular element in substantially conforming relation against a portion of the inner surface opposite the lateral opening to close a substantial portion of the flow passage, and the pinch shoulders bearing against and pinching opposite lateral end portions of the tubular element in substantially conforming relation against the side surfaces, respectively, to close remaining portions of the flow passage.
10. The pinch valve of claim 9, wherein when the valve member is in the full open position the tubular element has a generally round sectional shape when viewed in the flow direction, and when the pinch valve member is in the full closed position the center portion of the tubular element has a generally U-shape and the lateral end portions extend laterally outwardly therefrom.
11. The pinch valve of claim 9, wherein sides of the pinch head are spaced from portions of the inner surface adjacent to the sides of the lateral passage, respectively, by an amount about equal to twice a thickness of a sidewall of the tubular element, so as to fold portions of the sidewall into sliding overlaying relation between the sides of the pinch head and the portions of the inner surface, respectively, as the pinch valve member is moved from the full closed position to the full open position.
12. The pinch valve of claim 9, wherein the side surfaces and the pinch shoulders are oriented to face substantially directly in the first direction.
13. The pinch valve of claim 9, wherein the side surfaces and the pinch shoulders are oriented to face at an acute angle relative to the first direction.
14. The pinch valve of claim 9, wherein the pinch shoulders and adjacent sides of the pinch head have an overall concave shape, and the side surfaces and adjacent portions of the inner surface have a convex shape that mates with the concave shape, such that the pinch shoulders and the sides of the pinch head cooperate to pinch the lateral end portions of the tubular element about the side surfaces and the adjacent portions of the inner surface when the pinch valve member is in the full closed position.
15. A pinch valve, comprising: a valve body including an inner surface extending about and defining a main passage extending in a flow direction through the valve body and configured to receive a resiliently flexible tubular element to carry a fluid through the valve, a portion of the inner surface bounding a lateral opening connecting to a lateral passage extending in a first direction laterally relative to the flow direction, the lateral passage having a sideward extent greater than a sideward extent of the main passage parallel thereto and terminating at side surfaces facing at least generally in the first direction and located adjacent to opposite sides of the main passage and bounding opposite sides of the lateral opening, respectively; and a pinch valve member disposed in the lateral opening and having a pinch head disposed for movement through the lateral opening relative to the main passage, the pinch head having a shape when viewed in the flow direction generally the same as but smaller than a shape of the inner surface opposite the lateral opening, the pinch valve member having pinch shoulders spaced in the first direction from the pinch head and extending sidewardly so as to be generally aligned with the side surfaces, respectively, the pinch valve member having: i. a full open position with the pinch head at least substantially retracted from the main passage into the lateral passage such that the tubular element will be in a generally free state shape to allow at least generally full flow therethrough; ii. a range of partially open positions wherein the pinch head will deform the tubular element by folding opposite lateral end portions thereof into overlaying relation to form the tubular element into a generally crescent shape when viewed in the flow direction; and iii. a full closed position wherein the pinch head will extend into the main passage between the lateral sides of the lateral passage in a manner such that the folded opposite lateral end portions of the tubular element are pressed by the pinch head into the lateral sides, respectively, and are pinched closed therein against the side surfaces by the pinch shoulders, respectively, to completely close and prevent flow through the tubular element.
16. The pinch valve of claim 15, wherein sides of the pinch head are spaced from portions of the inner surface adjacent to the sides of the lateral passage, respectively, by an amount about equal to twice a thickness of a sidewall of the tubular element, and will fold portions of the sidewall into sliding overlaying relation between the sides of the pinch head and the portions of the inner surface, respectively, as the pinch valve member is moved through the range of partial open positions.
17. The pinch valve of claim 15, wherein the side surfaces and the pinch shoulders are oriented to face substantially directly in the first direction.
18. The pinch valve of claim 15, wherein the side surfaces and the pinch shoulders are oriented to face at an acute angle relative to the first direction.
19. The pinch valve of claim 15, wherein the pinch shoulders and sides of the pinch head are configured to cooperate to bend and pinch together the folded portions of the sidewalls as the pinch valve member is moved to the full closed position.
20. A pinch valve, comprising: a valve member movable to compress or pinch a resilient tubular element extending through a passage of a housing of the valve to varying extents to regulate fluid flow therethrough, including a pinch head movable to compress or pinch the tubular element through a range of progressively more flow restrictive crescent shapes into a generally U-shape, and which while doing so bends or folds over lateral end portions of the tubular element in cooperation with opposing lateral surfaces of the housing, and that includes laterally located associated elements that further pinch the folded over lateral portions closed.
21. The pinch valve of claim 20, wherein the laterally located associated elements comprise pinch shoulders angularly related to the pinch head that pinch the folded over lateral portions at an angle to a direction of movement of the pinch head.
22. The pinch valve of claim 21, wherein the pinch shoulders are oriented at between about a 20 degree and a 90 degree angle to a direction of movement of the pinch head.
23. The pinch valve of claim 20, wherein the laterally located associated elements comprise generally convex shape pinch shoulders positioned and oriented to pinch the folded over lateral portions against matingly shaped concave lateral surfaces beside the pinch head.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0031] Referring now to the drawings, in
[0032] Valve body 22 is a hollow, open ended structure including an inner surface 36 bounding and defining an open ended main passage 38 extending therethrough. A resiliently flexible, hollow tubular element 40 occupies passage 38, and has opposite ends 42 and 44 that connect to fittings 24 and 26, respectively. This connection can be made in any desired manner, such as, but not limited to, a friction and/or compression fit, barbs or other detents, mechanical fasteners, clamps, adhesives, and the like.
[0033] Tubular element 40 can be of conventional composition and construction, e.g., poly vinyl chloride, natural rubber, synthetic rubber, silicone, neoprene, perfluoroalkoxy, polytetrafluoroethylene, and various flexible plastics, etc., that can be repeatedly pinched closed and rebound to an open shape, either automatically or when pressurized fluid is present therein, and can comprise consumer or utility grade, food grade, and/or pharmaceutical grade tubing, as desired or required for a particular application. Tubular element 40 can also be provided in any desired cross sectional shape, such as a round, oval, or polygonal shape, in any diameter, as desired or required. Here, it can be observed that tubular element 40 has a free state generally round shape, as a non-limiting example, and inner surface 36 has essentially the same shape and is about the same diameter. Fluid can flow through a flow passage P tubular element 40 in either direction, generally denoted by the term flow direction identified by double ended arrow F in
[0034] Valve block 34 is hollow and has an internal surface 46 that in combination with an inner surface portion 48 of valve body 22, bound and define a lateral passage 50 that connects at one end with threaded aperture 32, and at the opposite end with main passage 38 through a lateral opening 52 bounded and defined by inner surface 36 of valve body 22. Lateral passage 50 extends in a first lateral direction denoted by arrow A away from main passage 38. Lateral passage 50 and lateral opening 52 each have a generally rectangular shape when viewed in the first direction, lateral passage 50 being larger than lateral opening 52 in a second lateral direction denoted by arrow B (
[0035] As also shown in
[0036] A pinch valve member 60 is disposed in lateral passage 50 for movement in a closing direction opposite the first direction A, and an opposite opening direction in direction A. Valve member 60 is movable between a full open position (
[0037] Associated with valve member 54 for movement therewith are pinch shoulders 64 and 66, disposed in side regions or portions of lateral passage 50 in opposing relation to side surfaces 56 and 58, respectively; and a centrally located pinch head 68 that projects or extends from valve member 54 through lateral opening 52 into passage 38 so as to abut tubular element 40 when in the full open position, as illustrated in
[0038] As shown in
[0039] More particularly, valve 20 is configured such that, when in the full closed position, tip 74 will be positioned a predetermined distance D1 from a predetermined point 82 on an opposing portion of inner surface 36 farthest from lateral opening 52. As a result, because of the predetermined distance D to pinch shoulders 64 and 66, the shoulders will be located a predetermined distance D2 from point 82. Side surfaces 56 and 58 are also about this distance from that point. In this embodiment of valve 20, this distance relationship will place pinch shoulders 64 and 66 at least generally in abutment with side surfaces 56 and 58, as shown, to act to pinch ends 78 and 88 as the full closed position is reached.
[0040] Also in this embodiment, tubular element 40 is selected to have a sidewall thickness T (
[0041] Examining
[0042] To avoid fluid entrapment, and reduce stress on the endmost portion of tubular element 40, the sides of lateral passage 50 provide a relief or expansion area into which tubular element 40 can initially expand to accommodate the radiusing of the very end, and then, as valve member 60 and pinch head 68 continue movement in the closing direction, the overlaying portions of ends 78 and 80 are pinched together laterally to complete closure. As this occurs, the overall extent of tubular element 40 in the first direction is thus reduced or compacted, so as to be withdrawn from close proximity to the open side regions of passage 50 (above side surfaces 56 and 58). Also as this occurs, it can be observed that ends 78 and 80 are brought substantially completely between the sides of inner surface 36 and sides 70 and 72, which are the distance D apart. As a result, all cavities within ends 78 and 80 are eliminated and any remaining fluid is removed in a manner somewhat analogous to a squeegeeing action, e.g., in the flow direction. Also as this occurs, tubular element 40 will be stretched in the region thereof generally between pinch head 68 and fittings 24 and 26, respectively, as illustrated in
[0043] Tubular element 40 now deformed into the U-shape, is pinched completely together in overlaying relation as valve member 60 approaches and reaches the full closed position, as shown in
[0044] Referring also to
[0045] As explained above, as valve member 54 is moved through the partially closed positions, e.g.,
[0046] In
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[0048] It should be understood that the invention is intended to be used and have utility in a wide variety of applications, and can be incorporated in manually operated valves and automatically operated valves such as those operated by electrical actuators, compressed air, and vacuum. The invention can also be incorporated into valves of a variety of sizes. Still further, the pinch head can have a variety of lengths and shapes when viewed from the side, for instance, as a non-limiting example, a length of about 1.5 times larger (or greater) than its width. The ends of the pinch head can have a variety of alternative shapes, including a tapered, curved, or boat or canoe hull shape, as desired.
[0049] Additionally, it should be understood that it is within the scope of the invention that pinch valves 20 can be configured in a variety of manners for different applications and regulating fluids. As a non-limiting example, the valve can be configured as a beer dispensing faucet, or a spirits or other beverage dispensing faucet, and for these application one end of the tubular element can be configured as or connect with a dispensing spout. To operate the faucet, instead of utilizing a threaded shaft and rotary joint for moving the valve member, a lever apparatus can be used. The beer will typically be pressurized, for instance, at a pressure as high as 40 psi, which pressure can spike higher, and to ensure that the faucet is not forced open from a closed condition by the pressure alone, the lever apparatus can be configured to have a mechanical advantage over the pressurized tubular element. As another non-limiting example, the lever can be weighted in a manner similar to known faucet handles. As another non-limiting example, the lever can be configured as a linkage, such as an over-center linkage or toggle linkage mechanism, operable to lock the valve member in the fully closed position and to release the valve member and retract it to a desired extent from the main passage by a simple movement of an associated lever or handle. Thus it should be understood that the pinch valve of the invention can be utilized with a variety of apparatus for supporting and moving valve member 60 between its open and closed positions, as alternatives to the threaded shaft and rotary joint discussed above. As non-limiting examples, commercially available or custom manufactured toggle or over center linkage mechanisms in connection with a smooth barrel or plunger.
[0050] In light of all the foregoing, it should thus be apparent to those skilled in the art that there has been shown and described a novel pinch valve. However, it should also be apparent that, within the principles and scope of the invention, many changes are possible and contemplated, including in the details, materials, and arrangements of parts which have been described and illustrated to explain the nature of the invention. Thus, while the foregoing description and discussion addresses certain preferred embodiments or elements of the invention, it should further be understood that concepts of the invention, as based upon the foregoing description and discussion, may be readily incorporated into or employed in other embodiments and constructions without departing from the scope of the invention. Accordingly, the following claims are intended to protect the invention broadly as well as in the specific form shown, and all changes, modifications, variations, and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention, which is limited only by the claims which follow.