Free radical generator and methods of use
11478771 · 2022-10-25
Assignee
Inventors
- Pravansu S. Mohanty (Canton, MI, US)
- Vigneswaran Appia (Novi, MI, US)
- Tejasvi Chunduri (Ann Arbor, MI, US)
- Volodymyr Golota (Novi, MI, US)
- Raj Ugapathy (Novi, MI, US)
Cpc classification
B01F27/111
PERFORMING OPERATIONS; TRANSPORTING
B01F25/31242
PERFORMING OPERATIONS; TRANSPORTING
B01F23/2331
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/0869
PERFORMING OPERATIONS; TRANSPORTING
B01J19/088
PERFORMING OPERATIONS; TRANSPORTING
B01F23/23314
PERFORMING OPERATIONS; TRANSPORTING
B01F2101/305
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/00779
PERFORMING OPERATIONS; TRANSPORTING
B01F23/23311
PERFORMING OPERATIONS; TRANSPORTING
B01F23/2323
PERFORMING OPERATIONS; TRANSPORTING
C02F2305/023
CHEMISTRY; METALLURGY
B01J19/1806
PERFORMING OPERATIONS; TRANSPORTING
B01D53/06
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/0871
PERFORMING OPERATIONS; TRANSPORTING
B01D2253/116
PERFORMING OPERATIONS; TRANSPORTING
B01J19/087
PERFORMING OPERATIONS; TRANSPORTING
B01D53/28
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J19/08
PERFORMING OPERATIONS; TRANSPORTING
B01D53/28
PERFORMING OPERATIONS; TRANSPORTING
B01J19/00
PERFORMING OPERATIONS; TRANSPORTING
B01D53/06
PERFORMING OPERATIONS; TRANSPORTING
B01F23/233
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Devices suitable for use in an advanced oxidation method for organic and inorganic pollutants deploying OH* radicals and ozone is disclosed. Optionally, a first discharge device, providing OH* radicals and second discharge device providing ozone, are combined to provide desirable chemical and biocidal characteristics. Further, efficient mixing systems for transferring the radicals to the target fluid are disclosed.
Claims
1. An advanced oxidation assembly for generating free radicals comprising: a first discharge device configured to be capable of generating free radicals; a second discharge device configured to be capable of generating free radicals; and a convergent-divergent nozzle assembly comprising a convergent nozzle that is fluidly coupled to a divergent nozzle at a throat, wherein a reactor exit of the first discharge device and a reactor exit of the second discharge device are fluidly coupled to the convergent-divergent nozzle assembly at the throat of the convergent- divergent nozzle assembly, and wherein the nozzle assembly is configured such that when fluid passes from the convergent nozzle to the divergent nozzle a suction pressure is created at the throat of the convergent-divergent nozzle assembly that draws fluid from the reactor exit of the first discharge device and the reactor exit of the second discharge device.
2. The advanced oxidation assembly of claim 1 wherein the first discharge device comprises: a reactor inlet; a discharge electrode assembly including one or more pins; and a counter electrode separated from the discharge electrode assembly by a discharge gap, wherein a voltage is applied across the discharge gap.
3. The advanced oxidation assembly of claim 1 wherein the first discharge device and the second discharge device are configured to produce ozone or a hydroxyl radical, optionally the first discharge device is configured to produce ozone and the second discharge device is configured to produce a hydroxyl radical.
4. The advanced oxidation assembly of claim 1, wherein the second discharge device comprises: a reactor inlet; a discharge electrode assembly including one or more pins; and a counter electrode separated from the discharge electrode assembly by a discharge gap, wherein a voltage is applied across the discharge gap.
5. The advanced oxidation assembly of claim 4, wherein: the first discharge device comprises a first discharge electrode assembly including one or more pins, wherein the one or more pins of the first discharge electrode assembly and the one or more pins of the second discharge electrode assembly of the second discharge device each independently extend outwardly from one or more discs and each of the one or more pins end in a tip with 4 points, wherein the tip generates four streamers when the voltage is applied across the discharge gap.
6. The advanced oxidation assembly of claim 4, wherein the first discharge device further comprises a humidity controlling device, the humidity controlling device comprising: a heating element; a regenerative desiccant wheel rotatively coupled to a motor by a shaft; an air inlet; and a recovery air inlet, wherein air passes through the air inlet, through the regenerative desiccant wheel, and into the discharge gap of the first discharge device; the heating element heats recovery air that enters through the recovery air inlet and the recovery air removes moisture from the regenerative desiccant wheel, and the motor turns the regenerative desiccant wheel at an adjustable speed to control an amount of moisture in the air that enters discharge gap.
7. The advanced oxidation assembly of claim 6, wherein the heating element is disposed between the regenerative desiccant wheel and the discharge gap or wherein the heating element is disposed on an opposite side of the regenerative desiccant wheel as the air inlet.
8. The advanced oxidation assembly of claim 6, wherein one or more of air flow through the air inlet and the recovery air inlet, a thickness of the regenerative desiccant wheel, and a temperature of the heating element are adjustable to control a level of moisture in the air that passes through the recovery air inlet and the air inlet to the discharge gap.
9. The advanced oxidation assembly of claim 6, wherein a dew point of the air entering the discharge gap is between −60 and 25 degrees Celsius or between −4 and 4 degrees Celsius.
10. The advanced oxidation assembly of claim 6, wherein the heating element covers a heated portion of the regenerative desiccant wheel and a surface area of heated portion of the regenerative desiccant wheel is smaller in relation to a surface area of the regenerative desiccant wheel.
11. The advanced oxidation assembly of claim 10, wherein a ratio of the surface area of the heated portion to the surface area of the regenerative desiccant wheel is between 1:9 and 1:2.
12. The advanced oxidation assembly of claim 4, wherein the second discharge device further comprises a humidity controlling device, the humidity controlling device comprising: a nozzle assembly comprising a water inlet that is fluidly coupled to a steam nozzle, and a nozzle heating coil; an air inlet assembly comprising an air inlet and an air heating coil inside an air inlet channel, wherein air passes through the air inlet and is heated by the air heating coil, water is injected into the water inlet and the water is heated in the nozzle, which is heated by the nozzle heating coil, steam is ejected from the steam nozzle to the air inlet channel forming a steam-air mixture in the air inlet channel, and the air causes the steam-air mixture to enter the discharge gap through the reactor inlet.
13. The advanced oxidation assembly of claim 12, wherein the steam injected into the air inlet channel from the steam nozzle is superheated steam.
14. The advanced oxidation assembly of claim 4, configured such that the fluid that flows through the first discharge device and the second discharge device is air and the fluid that enters the convergent nozzle of the convergent-divergent nozzle assembly is water.
15. The advanced oxidation assembly of claim 14, wherein a flow rate of air through the first discharge device is controlled based on a ratio between a volumetric flow rate of air through the first discharge device and a volumetric flow rate of water through the convergent-divergent nozzle assembly.
16. The advanced oxidation assembly of claim 15, wherein the ratio between the volumetric flow rate of air through the first discharge device and the volumetric flow rate of water through the convergent-divergent nozzle assembly is between 1:20 and 1:2.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention. Exemplary aspects will become more fully understood from the detailed description and the accompanying drawings, wherein:
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DETAILED DESCRIPTION
(20) Detailed aspects are disclosed herein; however, it is to be understood that the disclosed aspects are merely exemplary in nature and may be embodied in various and alternative forms. The figures are not necessarily to scale. Therefore, specific details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for any aspect of the invention and/or as a representative basis for teaching one skilled in the art to variously employ the present invention.
(21) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms, including “at least one,” unless the content clearly indicates otherwise. “Or” means “and/or.” As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. It will be further understood that the terms “comprises” and/or “comprising,” or “includes” and/or “including” when used in this specification, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof. The term “or a combination thereof” means a combination including at least one of the foregoing elements.
(22) Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
(23) Throughout this specification, where publications are referenced the disclosures of these publications in their entireties are hereby incorporated by reference into this application to more fully describe the state of the art to which this invention pertains.
(24) The following terms or phrases used herein have the exemplary meanings listed below in connection with at least one aspect:
(25) A “dielectric” material as used herein is a medium or material that transmits electrical force without conduction and as such has low electrical conductivity. An illustrative example of a dielectric material is glass.
(26) “Discharge gap” as used herein means the gap between the active electrode and the ground electrode.
(27) “FRG” as used herein means “Free Radical Generator” operating according to the teachings of this disclosure.
(28) “Carbonaceous material” as used herein includes graphite, woven carbon or graphite fiber filled with binders, graphitized carbon materials, and compacted carbon materials, among others.
(29) “Mist” as used herein includes a cloud of tiny droplets of a liquid suspended in a gas wherein droplet weight is lower than the drag force exerted by the gas.
(30) “Fumigation” as used herein includes applying a gaseous fume of certain radicals to disinfect or to rid of biological organisms or toxins.
(31) “Superbugs” as used herein includes a strain of bacteria that has become resistant to one or more antibiotic drugs.
(32) “Toxins” as used herein includes an antigenic poison or venom of plant or animal origin, optionally one produced by or derived from microorganisms and causing disease when present at low concentration in the body.
(33) “Streamer” means a self-sustained ionization wave having substantial field enhancement in the range of 100-250 kV.cm.sup.−1 compared to the applied voltage which is in the range of 20-30 kV.cm.sup.−1 and propagating in neutral gas which is converted into low-temperature plasma behind the wave front, resulting in a channel like appearance. The interior of the streamer channel consists of a conducting plasma with roughly the same electron and ion densities.
(34) “Free radical” means an atom or group of atoms that has an unpaired electron and is therefore unstable and highly reactive as those terms are recognized in the art.
(35) “Field” means the electric field, which can be positive or negative in nature. Similar fields repel each other and opposite fields attract each other.
(36) As a way of background, when multiple streamers are generated from streamer ignition points in close proximity, their own electrical fields would influence the characteristics of each other. Streamers originating from same polarity electrodes diverge away from each other in the absence of any restrictive fields around them. If constrained uniformly from all sides by the fields of neighboring streamers, radius thinning as well as field enhancement would occur, thereby enhancing the product of the electron energy and the probability density distribution, and hence the free radical generation efficiency. The proximity field influence and its resulting streamer tip field enhancement depends on several factors such as the gap and distribution of the ignition points, the distance from the counter electrode, the discharge gas as well as the applied voltage.
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(39) It will be appreciated that when the streamers 14 traverse across the discharge gap both electrons and ions will accumulate in the discharge gap. The conductivity of the discharge gap plays an important role on the application of successive voltage pulses for successive streamer generation. Therefore, the gas flow rate in the discharge gap plays an important role. The higher the gas flow rate the more effective the removal of ions from the discharge gap, which reduce the potential for arcing across the discharge gap. However, higher gas flow rates reduce the concentration of radicals in the feed gas (e.g., the number of radicals per unit volume of gas). On the other hand low gas flow rates result in higher radical concentration, but may increase the potential of arcing due to insufficient removal of ions between successive pulses. In some embodiments, a discharge device may have the ability to run at different gas flow rates to enable generation of radicals at a desired concentration.
(40) Additionally, in some embodiments, the tips of the one or more pins may have a different geometry. The ability to modify a projection of the streamer by manipulating the repulsive fields of surrounding streamers by changing the shape of the tip of the one or more pins enables changing the shape of the field without changing the magnitude of the voltage applied to the electrode assembly. This may enable modification of the probability energy density distribution function of electrons to selective mean energy levels. In some embodiments, the shape of the tip and/or the magnitude of the applied voltage is changed to adjust the mean of the probability energy density distribution to the vicinity of 5 eV to generate OH* radicals. In some embodiments, the shape of the tip and/or the magnitude of the applied voltage is changed to adjust the means of the probability energy distribution to the vicinity of 7 eV or higher to generate O* radicals. It may not be possible to avoid the production of O* in a gas mixture completely. In a dry gas O* radicals may be selectively generated to produce ozone. Generally, larger discharge gaps may tend to produce more OH* radicals, all other factors being equal (requires relatively low voltage ˜5 eV or less). A smaller discharge gap may tend toward the production of O* radicals, all other factors being equal (requires relatively high voltage ˜7 eV or more). Other non-limiting parameters (e.g., discharge tip geometry and inter pin distance) may be tailored to achieve similar outcomes for a given discharge gap and magnitude of applied voltage. While the embodiments described herein include pins with a square tip, it is to be understood that the tips may have any shape, non-limiting examples including a circular tip, a triangular tip, etc.
(41) As noted above the presence of humidity in the feed gas as well as the probability energy density distribution function may affect the type of radicals generated by a discharge device. If the mean of the probability energy density distribution function is around 5 eV, there still will be a significant number of electrons with energies higher than 7 eV and they can potentially ionize oxygen. However, if there are abundant water molecules in the feed gas, high energy electrons may preferentially ionize H.sub.2O resulting in OH*. In reality, the dissociation process is complex when multiple species are present. For example, the O* and OH* radicals may react rapidly with other molecules to form secondary radicals such as HO.sub.2 or O.sub.3. Additionally, there may be other constituents in feed gas that react with the streamers in the discharge gap. For example, ethylene (C.sub.2H.sub.4) has a dissociation energy in the same range of water (˜4.5 eV). If present in the feed gas (for example in a produce storage environment), ethylene may dissociate along with H.sub.2O forming complex compounds.
(42) As shown in
(43) As the moisture content in the feed gas increases, more and more energy is utilized in generating OH* radicals. At a given temperature and pressure, there is a limit on how much moisture can be fed to the discharge gap without precipitating water droplets. For example, at one atmospheric pressure and 25° C., only 20 g of water can be added to 1 kg of air (20 g/kg) without precipitating water droplets. As such, the relative humidity at standard temperature and pressure is optionally above 95% (18.97 g/kg), optionally at or above 96% (19.17 g/kg), optionally at or above 97% (19.37 g/kg), optionally at or above 98% (19.56 g/kg), optionally at or above 99% (19.76 g/kg), optionally at or above 99.5% (19.86 g/kg), optionally at or above 99.9% (19.94 g/kg), optionally at or above 99.99% (19.96 g/kg) where amounts are grams water per kilograms air. Optionally, the amount of water per kg air does not exceed 20 g/kg, optionally does not exceed 19.76 g/kg. The forgoing numbers are measured at standard temperature and pressure and may vary at different temperatures and pressures, but the degree of saturation will be constant relative to the above. In some embodiments, feed gas that is saturated with moisture beyond a saturation point of the feed gas (or, in other words, feeding a mist to the discharge gap) may be injected into the discharge gap of a discharge device.
(44) Depending on the polarity of voltage applied across the discharge gap to generate a discharge (i.e., positive or negative), an energy level of the discharge, and the chemical composition of the feed gas inside the discharge gap and of the surrounding environment (e.g., in both gas and liquid phases), various types of chemical reactions can be initiated and a number of primary and secondary species can be formed by the streamers in the feed gas and at the gas-liquid (e.g., water) interface. In some embodiments, radicals may dissolve into the liquid droplet and provide various chemical and biocidal characteristics to the mist. Among various chemical species produced by the streamer at the oxygen gas-liquid (e.g., water) environment, OH* radical, atomic oxygen, ozone and hydrogen peroxide are the main reactive oxygen species (ROS) generally accepted to play the dominant role in the chemical and bio-inactivation process, and the discharge device can be utilized to provide advanced oxidation treatment as will be discussed below.
(45) However, feeding a two phase fluid or in other words air with suspended water droplets may introduce several practical difficulties to efficiently operate the discharge device. For example, the suspended water droplets accumulate charge on their surface while traveling through the discharge gap and get attracted to the counter electrode. Accumulation of liquid at the electrodes may lead to arcing and may hinder reliable and continuous operation of the discharge device. As mentioned above, the primary and secondary radical species that dissolve into the water droplets cannot be utilized if they condense on the electrodes. It has been observed that gas velocity in excess of 5 m/s at the discharge tip can prevent droplet precipitation in 100% humidity air. Higher velocities may be used to prevent droplet precipitation in saturated air with suspended droplets. However, the overall concentration of radicals may also reduce inversely to an increase in the rate of airflow lending the device unsuitable for applications that require high radical concentrations. The gas velocity at the discharge tip for saturated air is optionally between 5 m/s and 100 m/s. Furthermore, as indicated above the ideal conditions (dissociation voltage and discharge gap etc.) for OH* radical generation are different from that of oxygen and hence ozone production. Therefore, coproduction of OH* radicals and ozone with the same discharge device is not optimal. Alternatively, the discharge device for ozone production should primarily run with dry air and the discharge device for OH* radical generation should deploy air with high moisture content but without suspended water droplets.
(46) Now, referring to
(47) There may be many ways to fabricate the regenerative desiccant wheel 55. Non-limiting examples include, a packed bed of moisture absorbing material such as silica gel, or constructing the regenerative desiccant wheel 55 from a crystalline structure with pores of molecular dimensions that permit the passage of molecules below a certain size (e.g., molecular sieves), or coating the moisture absorbing material onto a woven scaffold. Coating the moisture absorbing material onto a woven scaffold allows high air flow rates. The rotation speed of the regenerative desiccant wheel 55, air flow, thickness of the regenerative desiccant wheel 55 and the temperature of the heater 56 may be adjusted individually or in some combination to achieve the desired level of moisture in the feed gas. The dew point of the feed gas may optionally vary between −60° C. to 25° C., and optionally a range is between −4° C. to 4° C.
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(49) As discussed above, advanced oxidation of organic and some inorganic pollutants can effectively be achieved through in-situ generation OH* radicals. Different mechanisms for in-situ generation of OH* radicals were described by Eq. (1) through Eq. (5) which either involve ozonation of water, or H.sub.2O.sub.2 dissociation or a combination thereof known as peroxone (O.sub.3/H.sub.2O.sub.2) system. The critical requirement for advanced oxidation process however, is in situ generation of OH* radical due to its short life span. According to the teachings of this disclosure, the ability to selectively generate large amount of OH* radicals as well as ozone through the discharge device lends to advanced oxidation applications, independent of a H.sub.2O.sub.2 supply chain. In other words, both ozone and OH* radicals can be generated by supplying oxygen and moisture into the discharge device.
(50) Now referring to
(51) Now referring to
(52) Now referring to
(53) Flow simulations for an exemplary recirculation system such as the recirculation system 140 are presented in
EXPERIMENTAL
1. Effect of Moisture
(54) It is believed that ozone forms via O(.sup.3P)+O.sub.2+M.fwdarw.O.sub.3+M (M=N.sub.2, O.sub.2, O.sub.3) and that the streamer dissociated high energy atomic oxygen O(.sup.1D) loses its excessive energy due to relaxation collision with gas molecules via O(.sup.1D)+M.fwdarw.O(.sup.3P)+M. If dry gas is fed to the discharge gap, then OH* generation as by Eq. (1) through Eq. (5) will be suppressed leading to primarily O.sub.3 formation. To study the effect of moisture content, a device was assembled according to the teachings illustrated in
2: OH* Radical Generation
(55) This example demonstrates OH* radical production from the discharge device. A device was assembled according to the descriptions provided in
(56) To demonstrate the advanced oxidation capability of the radicals, three types of bacteria spore strips containing 1 million spores per strip were placed at different locations in the test chamber. The included bacteria spores were; Bacillus atrophaeus, Bacillus pumilus and Geobacillus stearothermophilus. The treatment time was set at 6 hours. It is to be noted that this time is not optimized. The observations and inferences are tabulated in Table 1 below. As can be seen, all the three bacteria spores were completely annihilated demonstrating the sterilization capability of the process that only utilizes water and electricity.
(57) TABLE-US-00001 TABLE 1 Treat- ment Mist S Time Rate Reactor Organism Kill No (Hrs) (g/hr) Power Organism Carrier Success 1 6 500 300 Bacillus pumilus Spore Yes strip - soft surface 2 6 500 300 Geobacillus Spore Yes stearothermophilus strip - soft surface 3 6 500 300 Bacillus subtilis Spore Yes strip - soft surface
3: Mixing Methods
(58) This example demonstrates the efficacy of a venturi type mixing system and a turbine type mixing system. To demonstrate the mixing efficacy of the systems, the discharge device described in example 1 was utilized, which primarily generated ozone. For the venturi type mixing system, two nozzles were used, one for flows up to 5 m.sup.3/hr and the other for flows up to 10 m.sup.3/hr. A Pentair Inteliflo variable speed pump (3 hp) was utilized to pump the water through the nozzle. The pump was set to deliver required flows through the nozzle and after ozone injection a residence time was provided in a 120 gallon contact tank with a degasser and destruct unit for undissolved ozone. After the residence tank, water flowed through pH (Coleparmer pH sensor and monitor), ORP (Coleparmer ORP sensor and monitor) and dissolved ozone sensors (Calibrated Emmerson dissolved ozone sensor and analyzer) to monitor the water quality. For the turbine mixer, a Baldor SuperE motor (5 hp) and an 8″ turbine was deployed in a 300 gallon retention tank. Water from a reservoir was passed through the retention tank while the turbine mixed ozonated air drawn from the discharge device continuously. Then the water flowed through the same sensors described above.
(59) The results from the mixing experiments are presented in Table 2. As noted, the mass transfer efficiency in the venturi type mixing system increased considerably (67%) with decreasing air water flow (0.85/9.99) while the mixing performance was 26% at higher air/water flow (1.42/3.3). On the other hand, at very high air/water flow (3.4/3.3), the turbine system demonstrated high mass transfer efficiency ˜83%. As described herein, the discharge devices of this disclosure operate efficiently at high air flows and the turbine mixing system is appropriate for water treatment. Alternatively, the device illustrated in
(60) TABLE-US-00002 TABLE 2 O3 Mas Water Air Air O3 Produc- O3 Dosage Transfer Mixing Flow Flow Conc tivity in water Efficiency method (m3/hr) (m3/hr) (g/m3) (g/hr) (g/m3) (%) Venturi 3.3 1.42 4.5 6.39 1.936364 26 Injector 9.57 1.89 5.4 10.206 1.066458 45 10.15 1.98 2.5 4.95 0.487685 51 9.99 0.85 7.7 6.545 0.655155 67 Turbine 3.3 3.4 2.4 8.16 2.472727 83.3 Aerator 3.3 1.7 4.5 7.65 2.318182 78.4 5.4 3.4 2.4 8.16 1.511111 80.13 5.4 1.7 4.5 7.65 1.416667 78.72
(61) While aspects of the invention have been illustrated and described, it is not intended that these aspects illustrate and describe all possible embodiments of the invention. Rather, the words and illustrations used in the specification are words and illustrations of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention.
(62) Various modifications of the present invention, in addition to those shown and described herein, will be apparent to those skilled in the art of the above description. Such modifications are also intended to fall within the scope of the appended claims.
(63) It is appreciated that all reagents are obtainable by sources known in the art unless otherwise specified.
(64) TABLE-US-00003 REFERENCE LIST US PATENT DOCUMENTS 62/383,046 September 2016 Mohanty, P.
(65) Patents, publications, and applications mentioned in the specification are indicative of the levels of those skilled in the art to which the invention pertains. These patents, publications, and applications are incorporated herein by reference to the same extent as if each individual patent, publication, or application was specifically and individually incorporated herein by reference.
(66) The foregoing description is illustrative of particular embodiments of the invention, but is not meant to be a limitation upon the practice thereof.