METHOD FOR PREPARING EMULSION GEL-BASED FAT SUBSTITUTE WITH ADJUSTABLE PHASE CHANGE AND USE THEREOF
20230082923 · 2023-03-16
Inventors
Cpc classification
A23V2002/00
HUMAN NECESSITIES
A61K9/06
HUMAN NECESSITIES
A23V2002/00
HUMAN NECESSITIES
A23L33/21
HUMAN NECESSITIES
International classification
A23L29/00
HUMAN NECESSITIES
Abstract
Disclosed is a method for preparing an emulsion gel-based fat substitute with adjustable phase change and use thereof, belonging to the field of oils and fats and food processing. The emulsion gel-based fat substitutes are prepared by using an oil-soluble polysaccharide, oil-soluble small molecule gelling agent, water-soluble large molecule gelling agent and vegetable oil as raw materials, dissolving the oil-soluble polysaccharide, small molecule gelling agent and water-soluble large molecule gelling agent in the heated oil and water phases, mixing and emulsifying the oil solution and aqueous solution to obtain an emulsion, and then gelling the emulsion upon stirring and cooling. An oil-soluble polysaccharide reduces the amount of oil-soluble small molecule gelling agent, an emulsion gel-based fat substitute containing trans-free low-saturated fatty acids is prepared, and the overall oil content of the emulsion gel is reduced by adding the water phase gelled with the water-soluble large molecule gelling agent.
Claims
1. A method for preparing an emulsion gel-based fat substitute with adjustable phase change, comprising the steps of: (1) dissolving an oil-soluble polysaccharide and an oil-soluble small molecule gelling agent in a vegetable oil to obtain an oil solution; (2) dissolving a water-soluble large molecular gelling agent in water to obtain an aqueous solution; and (3) evenly mixing the oil solution in step (1) and the aqueous solution in step (2) for emulsification to obtain an emulsion; and then gelling to obtain an emulsion gel-based fat substitute, wherein when the mass percentage of the oil solution in the emulsion in step (3) is less than 44% and more than 0, an oil-in-water emulsion gel-based fat substitute is obtained; when the mass percentage of the oil solution in the emulsion in step (3) is more than 44% and less than 100%, a water-in-oil emulsion gel-based fat substitute is obtained; and when the mass percentage of the oil solution in the emulsion in step (3) is equal to 44%, a semi-bicontinuous emulsion gel-based fat substitute is obtained.
2. The method according to claim 1, where in the water-soluble large molecular gelling agent in step (2) is one or more of gelatin, hydroxypropyl methylcellulose, methylcellulose, and konjac gum.
3. The method according to claim 1, where in the mass concentration of the water-soluble large molecular gelling agent in the water in step (2) is 4% to 10%.
4. The method according to claim 1, wherein the oil-soluble polysaccharide in step (1) is one or both of ethyl cellulose and chitin.
5. The method according to claim 1, wherein the mass concentration of the oil-soluble polysaccharide in the vegetable oil in step (1) is 5% to 10%.
6. The method according to claim 1, wherein the oil-soluble small molecule gelling agent in step (1) is one or more of mono- and diglycerides fatty acid, polyglycerol fatty acid ester, sodium stearoyl lactate, and sucrose fatty acid esters.
7. The method according to claim 1, wherein the mass concentration of the oil-soluble small molecule gelling agent in the vegetable oil in step (1) is 1% to 5%.
8. The method according to claim 1, wherein the emulsification in step (3) is a high-speed shearing at 65-80° C. and 5000-15000 rpm for 1-5 minutes.
9. The method according to claim 1, wherein the gel in step (3) is obtained by stirring the obtained emulsion at 15-30° C. and 100-1000 rpm.
10. The method according to claim 1, wherein the method for preparing an emulsion gel-based fat substitute with adjustable phase change comprises the steps of: (1) dissolving the oil-soluble polysaccharide and the oil-soluble small molecule gelling agent in the vegetable oil at 130-180° C. to obtain the oil solution; (2) dissolving the water-soluble large molecular gelling agent in the water at 65-80° C. to obtain the aqueous solution; and (3) evenly mixing the oil solution in step (1) and the aqueous solution in step (2), and emulsifying via a high-speed shearing at 65-80° C. and 5000-15000 rpm for 1-5 minutes to obtain the emulsion; and then stirring and gelling at 15-30° C. and 100-1000 rpm to obtain the emulsion gel-based fat substitute.
11. The method according to claim 1, where in the vegetable oil in step (1) is one or more of peanut oil, soybean oil, sunflower oil, rapeseed oil, corn oil, tea seed oil, sesame oil, olive oil, wheat germ oil, palm oil, hemp seed oil, coconut oil, palm kernel oil, and coconut kernel oil.
12. The method according to claim 1, wherein when the mass ratio of the oil solution to the aqueous solution in step (3) is 2:8 to 4:6, the oil-in-water emulsion gel-based fat substitute is obtained; and when the mass ratio of the oil solution to the aqueous solution in step (3) is 5:5 to 8:2, the water-in-oil emulsion gel-based fat substitute is obtained.
13. The oil-in-water emulsion gel-based fat substitute and the water-in-oil emulsion gel-based fat substitute prepared by the method according to claim 1.
14. A 3D printing method, which uses water in oil lotion gel fat substitute as an edible solid material for 3D printing.
15. The method according to claim 14, wherein in the method of preparing water in oil lotion gel based fat substitute, the mass ratio of the oil solution to the aqueous solution is 6:4 to 8:2.
16. A method for embedding controlled release water-soluble active substances and fat soluble active substances, which uses oil-in-water gel-based fat substitute or the water-in-oil emulsion gel-based fat substitute as a carrier in the embedding and controlled-release of a water-soluble active substance and a fat-soluble active substance.
Description
BRIEF DESCRIPTION OF FIGURES
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
DETAILED DESCRIPTION
[0055] Preferred examples of the present disclosure are described below, it is understood that the examples are intended to better explain the present disclosure and are not intended to limit the present disclosure. The parts in the examples are all parts by mass.
[0056] Test Method:
[0057] 1. Rheological properties of the emulsion gel-based fat substitute: The test is performed by a DHR-3 rotational rheometer, and the elastic modulus G′ and viscous modulus G″ are measured using a 40 mm diameter steel plate. The amplitude scanning, frequency scanning, temperature scanning and time scanning are performed at 25° C., with the strain ranging from 0.01% to 100% in the amplitude scanning, the frequency ranging from 0.1 Hz to 10 Hz in the frequency scanning, the temperature ranging from 25° C. to 70° C. in the temperature scanning, and the strain varying repeatedly between 100% and 0.01% for 30 s at each stage in the time scanning.
[0058] 2. Texture of the emulsion gel-based fat substitute, oleogel made of glycerol monostearate and ethyl cellulose, and hydrogel made of gelatin: The test is performed by a TAXT texturizer, and the hardness of the samples is measured by a single compression test using P/25 probe with the pre-test, test, and post-test speeds of 5 mm/s, 1 mm/s, and 5 mm/s and the strain degree of 30%.
[0059] 3. Laser confocal microscope (LSM-880) is used to observe the microstructure of the emulsion gel-based fat substitute.
[0060] 4. The infrared spectral data for raw material powder and lyophilizede mulsion gel-based fat substitute are measured by Fourier transform infrared spectrometer (Nicolet iS-10), and the spectral data within the wave number range of 4000-600 cm.sup.−1 are collected by iTR attachment.
Example 1
[0061] A method for preparing an emulsion gel-based fat substitute with adjustable phase change includes the steps of:
[0062] (1) 10 parts of ethyl cellulose and 2 parts of glycerol monostearate were weighed and dissolved in 88 parts of soybean oil at 150° C., stirred for 10 min and then placed in a water bath at 70° C. to obtain an oil solution;
[0063] (2) 10 parts of gelatin were dissolved in 90 parts of hot water at 70° C. and stirred for 10 min to obtain an aqueous solution; and
[0064] (3) the oil solution in step (1) and the aqueous solution in step (2) were mixed evenly according to the mass ratio of 4:6, and the mixed solution was emulsified for 2 min at a rate of 10,000 rpm using a high-speed homogenizer to obtain an emulsion; and then the obtained emulsion was stirred at room temperature at a low speed of 400 rpm until gelling the system to obtain an oil-in-water emulsion gel-based fat substitute.
Example 2
[0065] A water-in-oil emulsion gel-based fat substitute was obtained according to the method in Example 1, except for adjusting the mass ratio of oil solution to aqueous solution in step (3) of Example 1 as 6:4.
Example 3
[0066] A semi-bicontinuous emulsion gel-based fat substitute (containing both oil-in-water emulsion and water-in-oil emulsion) was obtained according to the method in Example 1, except for adjusting the mass ratio of oil solution to aqueous solution in step (3) of Example 1 as 44:56.
[0067] The emulsion gel-based fat substitutes obtained in Examples 1-3 were tested for performance and the test results were as follows:
[0068]
[0069]
[0070]
Example 4
[0071] An emulsion gel-based fat substitute was obtained according to the method in Example 1, except for adjusting the mass ratio of oil solution to aqueous solution in step (3) of Example 1 as 2:8, 4:6 (Example 1), 5:5, 6:4 (Example 2), and 8:2.
[0072] The emulsion gel-based fat substitutes as obtained were tested for performance and the test results were as follows:
[0073]
[0074] Table 1 shows the contents of trans fatty acids and saturated fatty acids in the emulsion gel-based fat substitutes. It can be seen from table 1 that compared with commercially available margarine, the emulsion gel-based fat substitute contained no-trans fatty acids and much less saturated fatty acids than commercially available margarine (45.34%), meeting the requirement of healthy diet for consumers.
TABLE-US-00001 TABLE 1 Contents of trans fatty acids and saturated fatty acids in the emulsion gel-based fat substitutes Oil solution: Trans fatty Saturated fatty Aqueous solution acids (%) acids (%) 2:8 0 3.45 4:6 0 7.30 5:5 0 8.62 6:4 0 9.15 8:2 0 13.79 Commercially 0.19 45.34 available margarine
Comparative Example 1
[0075] The product was obtained according to the method in Example 1, except for adjusting the gelatin in step (2) of Example 1 as arabic gum.
[0076] The test showed that the product did not have the structure of oil-in-water emulsion, and could not form an oil-in-water emulsion gel, as shown in
Comparative Example 2
[0077] The product was obtained according to the method in Example 2, except for adjusting the glycerol monostearate in step (1) of Example 2 as bee wax.
[0078] The test showed that the product did not have the structure of water-in-oil emulsion, and could not form a water-in-oil emulsion gel, as shown in
Comparative Example 3
[0079] The product was obtained according to the method in Example 1, except for adjusting the amount of gelatin in step (1) of Example 2 as 2 parts.
[0080] After the obtained product was placed at an angle in a transparent bottle, it was found that the product was extremely mobile and a gel could not be formed, as shown in
Comparative Example 4
[0081] The product was obtained according to the method in Example 1, except for omitting the addition of glycerol monostearate in Example 1.
[0082] The obtained product was centrifuged at 10,000 rpm for 10 min for centrifugal degreasing, and the oil leakage rate of the product was higher than that of the emulsion gel prepared by adding 2 parts of glycerol monostearate in Example 1, as shown in
Comparative Example 5
[0083] The product was obtained according to the method in Example 1, except for adjusting the ethyl cellulose in step (1) of Example 1 as polyglycerol fatty acid ester.
[0084] The products were tested for performance, and the results were as follows:
[0085] The obtained product had an elastic modulus of 85 Pa and a viscous modulus of 120 Pa, i.e., the viscous modulus was greater than the elastic modulus, had a certain fluidity, did not have semi-solid properties, and could not be used as a substitute for solid fat.
Comparative Example 6
[0086] The product was obtained according to the method in Example 1, except for adjusting the amount of ethyl cellulose in step (1) of Example 1 as 0, 2, and 4 parts, while adding 10, 8, and 6 parts of soybean oil.
[0087] The products were tested for performance, and the results were shown in table 2 below:
TABLE-US-00002 TABLE 2 Test results for Comparative Example 6 Amount of ethyl Elastic modulus Viscous modulus cellulose (Pa) (Pa) 0 12 23 2 parts 127 163 4 parts 1023 997
[0088] It can be seen from table 2 that the obtained products had a viscous modulus greater than or close to the elastic modulus, a small modulus and a fluidity, and did not have obvious semi-solid characteristics, and could not be used as a substitute for solid fat.
Example 5 Use in Flower Shaped Cream
[0089] A method for preparing an emulsion gel-based fat substitute for the flower shaped cream includes the steps of:
[0090] (1) 10 parts of ethyl cellulose and 2 parts of glycerol monostearate were weighed and dissolved in 88 parts of soybean oil at 150° C., stirred for 10 min and then placed in a water bath at 70° C. to obtain an oil solution;
[0091] (2) 10 parts of gelatin were dissolved in 90 parts of hot water at 70° C. and stirred for 10 min to obtain an aqueous solution; and
[0092] (3) the oil solution of step (1) and the aqueous solution of step (2) were mixed evenly according to the mass ratio of 2:8, 4:6, 5:5, 6:4, and 8:2, and the mixed solution was emulsified for 2 min at a rate of 10,000 rpm using a high-speed homogenizer to obtain an emulsion; and then the obtained emulsion was stirred at room temperature at a low speed of 400 rpm until gelling the system to obtain an emulsion gel-based fat substitute.
[0093] The emulsion gel-based fat substitute was subjected to the flower shaped cream using metal icing head and plastic icing bag, and the obtained the flower shaped cream was shown in
Example 6 Use in 3D Printing
[0094] A method for preparing an emulsion gel-based fat substitute for 3D printing includes the steps of:
[0095] (1) 10 parts of ethyl cellulose and 2 parts of glycerol monostearate were weighed and dissolved in 88 parts of soybean oil at 150° C., stirred for 10 min and then placed in a water bath at 70° C. to obtain an oil solution;
[0096] (2) 10 parts of gelatin were dissolved in 90 parts of hot water at 70° C. and stirred for 10 min to obtain an aqueous solution; and
[0097] (3) the oil solution of step (1) and the aqueous solution of step (2) were mixed evenly according to the mass ratio of 2:8, 4:6, 5:5, 6:4, and 8:2, and the mixed solution was emulsified for 2 min at a rate of 10,000 rpm using a high-speed homogenizer to obtain an emulsion; and then the obtained emulsion was stirred at room temperature at a low speed of 400 rpm until gelling the system to obtain an emulsion gel-based fat substitute.
[0098] The emulsion gel-based fat substitute was printed using a 3D food printer, in which the diameter of the printing needle was 1.55 mm, and the temperature and rate of printing were 25° C. and 25 mm/s, respectively. The effect of 3D printing was shown in
Example 7 Use in the Controlled Release of Functional Active Components
[0099] A method for preparing an emulsion gel-based fat substitute for controlled release of functional active components includes the steps of:
[0100] (1) 10 parts of ethyl cellulose and 2 parts of glycerol monostearate were weighed and dissolved in 88 parts of soybean oil at 150° C., stirred for 10 min and then placed in a water bath at 70° C. to obtain an oil solution;
[0101] (2) 10 parts of gelatin were dissolved in 89 parts of hot water at 70° C., 1 part of vitamin C was added and stirred for 10 min to obtain an aqueous solution; and
[0102] (3) the oil solution of step (1) and the aqueous solution of step (2) were mixed evenly according to the mass ratio of 4:6, 5:5, and 6:4, and the mixed solution was emulsified for 2 min at a rate of 10,000 rpm using a high-speed homogenizer to obtain an emulsion; and then the obtained emulsion was stirred at room temperature at a low speed of 400 rpm until gelling the system to obtain a water-in-oil emulsion gel-based fat substitute.
Comparative Example 7
[0103] 10 parts of gelatin were dissolved in 89 parts of hot water at 70° C., 1 part of vitamin C was added to the aqueous solution and stirred uniformly for 10 min and then cooled to room temperature to obtain a vitamin C-embedded hydrogel.
[0104] 5 g of the vitamin C-embedded emulsion gel-based fat substitute in Example 7 and 5 g of the hydrogel in Comparative Example 7 were added to 100 mL of phosphate buffer, placed in a shaker and shaken at 400 rpm. A small amount of buffer was removed every few minutes. The absorption intensity was measured at 285 nm using a UV spectrophotometer to calculate the released amount of vitamin C.
Example 8 Use in the Controlled Release of Functional Active Components
[0105] A method for preparing an emulsion gel-based fat substitute for controlled release of functional active components includes the steps of:
[0106] (1) 10 parts of ethyl cellulose and 2 parts of glycerol monostearate were weighed and dissolved in 87 parts of soybean oil at 150° C., 1 part of vitamin E was added, stirred for 10 min and then placed in a water bath at 70° C. to obtain an oil solution;
[0107] (2) 10 parts of gelatin were dissolved in 90 parts of hot water at 70° C. and stirred for 10 min to obtain an aqueous solution; and
[0108] (3) the oil solution of step (1) and the aqueous solution of step (2) were mixed evenly according to the mass ratio of 1:9, 2:8, and 3:7, and the mixed solution was emulsified for 2 min at a rate of 10,000 rpm using a high-speed homogenizer to obtain an emulsion; and then the obtained emulsion was stirred at room temperature at a low speed of 400 rpm until gelling the system to obtain a vitamin E-embedded oil-in-water emulsion gel-based fat substitute.
Comparative Example 8
[0109] 10 parts of ethyl cellulose and 2 parts of glycerol monostearate were dissolved in 87 parts of soybean oil at 150° C., stirred for 10 min, and then placed in a water bath at 70° C. 1 part of vitamin E was added to the oil solution, stirred uniformly for 10 min, and then cooled to room temperature to obtain a vitamin E-embedded oleogel.
[0110] 5 g of the vitamin E-embedded emulsion gel-based fat substitute in Example 8 and 5 g of the oleogel in Comparative Example 8 were added to 100 mL of phosphate buffer, placed in a shaker and shaken at 400 rpm. A small amount of the sample was removed every few minutes, which was added to 50 mL of is opropanol. The absorption intensity was measured at 297.9 nm using a UV spectrophotometer to calculate the released amount of vitamin E.
[0111] The release rates of vitamin C and vitamin E were shown in