Grain-milling machine

Abstract

An abrasive grain-milling unit and a friction grain-milling unit are located on upper and lower portions of a pedestal, respectively. The friction grain-milling unit includes a grain feed trough to which a milled grain discharge trough of the abrasive grain milling unit is connected. A two-way grain feed trough and change-over valve is located above the abrasive grain-milling unit and is capable of selectively feeding grains either directly to the friction grain-milling unit or to the friction grain-milling unit via the abrasive grain-milling unit.

Claims

1. A grain-milling machine comprising: a vertical abrasive grain-milling unit, a vertical friction grain-milling unit, a two-way grain feed trough, and a change-over valve located above the two-way grain feed trough, wherein the two-way grain feed trough is located above the abrasive grain-milling unit and the friction grain-milling unit, the abrasive grain-milling unit is located above the friction grain-milling unit, the abrasive grain-milling unit and the friction grain-milling unit are top-down vertical feed units, the abrasive grain-milling unit includes a milled grain discharge trough, the friction grain-milling unit includes a grain feed trough to which the milled grain discharge trough of the abrasive grain milling unit is connected, and the change-over valve selectively feeds grains in the two-way grain feed trough in a vertical feed direction either directly to the friction grain-milling unit or directly to the abrasive grain-milling unit.

2. A grain milling machine according to claim 1, wherein the abrasive grain-milling unit comprises a bran removal chamber, a bran discharge trough located below the bran removal chamber, and a pulley having a fan structure to generate air flow during rotation thereof, the pulley being interposed between the bran removal chamber and the bran discharge trough, and the friction grain-milling unit comprises a bran removal chamber to which the bran discharge trough of the abrasive grain-milling unit is connected, a bran discharge trough located below the bran removal chamber of the friction grain-milling unit for collection and discharge of bran from the abrasive and friction grain-milling units, and a pulley having a fan structure to generate air flow during rotation thereof, the pulley being interposed between the abrasive and friction grain-milling units.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a perspective view of an entire grain-milling machine according to the present invention; and

(2) FIG. 2 is a vertical sectional view of the grain-milling machine showing its interior structure.

BEST MODE FOR CARRYING OUT THE INVENTION

(3) Referring to the accompanied drawings, the best mode for carrying out the invention will be described below. FIG. 1 is a perspective view of an entire grain-milling machine according to the present invention and FIG. 2 is a vertical sectional view of the grain-milling machine showing its interior structure.

(4) Grain-milling machine 1 according to this invention is capable of milling grains such as rice or wheat or grinding the surface of resin pellets, coffee beans or other granules.

(5) As shown in FIG. 1 of the accompanied drawings, a grain-milling machine 1 according to the invention includes a two-step pedestal 2 having its upper and lower portions 2a and 2b on which a vertical abrasive grain-milling unit 3 and a vertical friction grain-milling unit 4 are mounted, respectively. As can be seen in FIG. 2, the abrasive grain-milling unit 3 includes a milled grain discharge trough 5 connected to a grain feed trough 6 for the friction grain-milling unit 4. There is provided a rotary change-over valve 8 located above a two-way feed trough 7, which is capable of selectively feeding grains to be milled, directly to the friction grain-milling unit 4 or to the friction grain-milling unit 4 via the abrasive grain-milling unit 3.

(6) As can be seen in FIG. 2, the abrasive grain-milling unit 3 includes vertically extending cylindrical mesh screen 9 for removal of bran, a main shaft 10 mounted rotatively within the cylindrical mesh screen 9, a unitary abrasive roll body 11 consisting of a plurality of abrasive rolls fixedly secured to the main shaft 10, a milling chamber 12 defined between the cylindrical mesh screen 9 and the abrasive roll body 11, a feed screw roll 17 for feeding the grains to the milling chamber 12, a bran removal chamber 13 formed on the outer peripheral side of the cylindrical mesh screen 9 and a resistance plate 14 provided in a milled grain discharge portion below the milling chamber 12.

(7) There is provided a bran discharge trough 15 associated with the abrasive grain-milling unit 3 and positioned below the bran removal chamber 13 such that it can collect bran separated from milled grains by the mesh screen 9. Mounted on the main shaft 10 in a communication between the bran discharge trough 15 and the bran removal chamber 13 is a pulley 16 which functions as a fan for generating air flow. The pulley 16 has a fan structure that is of the same structure as that disclosed in Japanese patent publication 2012-61453 filed by the present applicant and has two functions: to rotatively drive the main shaft on which the abrasive roll body 11 is mounted, and to generate air flow during rotation of the pulley by which the bran from the bran removal chamber is transferred to the bran discharge trough 15, the bran having been produced from the grains under the milling action of the abrasive roll body 11.

(8) The bran discharge trough 15 is connected at its terminal end to a bran removal chamber in the friction grain-milling unit 3.

(9) The friction grain-milling unit 4 includes a vertically extending cylindrical mesh screen 18 for removal of bran, a main shaft 19 mounted rotatively within the cylindrical bran removal mesh screen 18, a friction roll body 20 fixedly secured to the main shaft 19, a milling chamber 21 defined between the cylindrical bran removal mesh screen 18 and the friction roll body 20, a grain feed screw roll 22 for feeding grains to the milling chamber 21, a bran removal chamber 23 formed on the outer peripheral side of the cylindrical bran removal mesh screen 18, a resistance plate 24 located in a milled grain discharge portion below the milling chamber 21, and a milled grain discharge trough 25 for discharging the milled grains out of the machine against the resistance plate 24.

(10) There is provided a bran discharge trough 26 associated with the friction grain-milling unit 4 and positioned below the bran removal chamber 23 such that it can collect bran separated from milled grains by cylindrical bran removal mesh screen 18. Mounted on the main shaft 19 in a communication between the bran discharge trough 26 and the bran removal chamber 23 is a pulley 27 similar to the pulley 16 as described above, which has a fan structure for generating air flow. A bag filter (not shown) is connected to an outlet opening 28 of the bran discharge trough 26 for collection of bran from the abrasive grain-milling unit 3 and the friction grain-milling unit 4 to discharge the bran out of the machine.

(11) The grain-milling machine will be operated as follows.

(12) It is determined that grains such as brown rice to be supplied into the inlet 8b of the feed trough 7, be either passed through the abrasive grain-milling unit 3 or fed directly to the friction grain-milling unit 4, taking into consideration variety and moisture content of rice, difficulty in embryo-stripping, and final milling degree obtained by a test of characteristics. Namely, in the case of rice grains of a variety having low hardness, high moisture content, or easy embryo-stripping characteristics, the rotary change-over valve 8 is rotated in a direction of arrow a (clockwise) by means of an electric motor 8a to feed the rice grains through the feed trough 7 to the inlet of the abrasive grain-milling unit 3. In the case where the grains are of brown rice, the waxy portion of the brown rice epidermis is first cut in the abrasive grain-milling unit 3 to increase the friction coefficient of the brown rice surface, and the rice milling is then carried out sufficiently at a low pressure in the friction grain-milling unit 4. By using the abrasive rice milling process at the initial stage, the lower pressurization does not result in generation of broken rice, the friction coefficient of the rice grain surface is increased, and the fine particle-like rice surface is then smoothed by the friction rice milling process.

(13) In the abrasive grain-milling unit 3 according to the preferred embodiment of the invention, the main shaft 10 is rotated through the pulley 16 by means of a motor (not shown) and rotation of the feed screw roll 17 on the main shaft 10 permits grains to be fed to the milling chamber 12 in which the milling action is carried out, and in the case where the grains are brown rice grains, the waxy portion of the brown rice epidermis is cut by the abrasive stones of the abrasive milling roll body 11 to increase the friction coefficient of the rice surface. The rice grains which have been subject to the milling action are discharged through the milled rice grain discharge trough 5 against the action of the resistance plate 14 in the discharge portion of the abrasive grain-milling unit 3, and then fed through the feed trough 6 to the friction grain-milling unit 4.

(14) In the friction grain-milling unit 4, the main shaft 19 is rotated through the pulley 27 by means of a motor (not shown) and rotation of the feed screw roll 22 on the main shaft 19 permits rice grains to be fed to the milling chamber 21 in which, by rotation of the friction roll body 20, the rice grains are subject to the mutual friction action so that low pressure milling is carried out in the milling chamber 21. Due to this fact, the rice grain surface is smoothed and the milled rice grains are discharged out of the machine through the milled rice discharge trough 25 against the action of the resistance plate 24 in the discharge portion of the friction grain milling unit.

(15) In the case of grains having high hardness, low moisture grains, or poor embryo-stripping grains, the rotary change-over valve 8 is rotated in direction of arrow b (counter-clockwise) in FIG. 2 to feed rice grains through the feed trough 7 directly to the friction grain-milling unit 4. Upon milling in the friction grain-milling unit 4, the resistance plate 24 is set such that relatively high pressure can be exerted on the rice grains in the milling chamber for friction milling thereof, from the initial milling to the final milling. Thus, relatively high pressure-milling action is performed for stripping the entire embryo together with the tough embryo surface layer. The milled rice grains which have been discharged through the discharge trough 25 against the resistance plate 24 contain less broken rice, and finished as milled rice with a high yield and less embryo remaining.

(16) In the grain-milling machine according to the preferred embodiment of the invention, the abrasive grain-milling unit 3 and the friction grain-milling unit 4 are located on the upper and lower portions of the pedestal 2, respectively, the milled grain discharge trough 5 of the abrasive grain-milling unit 3 is connected to the feed trough 6 of the friction grain-milling unit 4, and located above the abrasive grain-milling unit are the two-way feed trough 7 and the rotary change-over valve 8, which are capable of feeding the grains either directly to the friction grain-milling unit 4 or to the friction grain-milling unit 4 via the abrasive grain-milling unit 3, the rotary change-over valve being simple in structure and making it possible to make lot changes with simple operation. Because both the abrasive and friction grain-milling units are of the vertical feed type, accumulation of the rice grains is unlikely to occur in the grain-milling units, and so less work is required for removal of the accumulated rice, and as a result, the time required for lot changing can be reduced. Furthermore, the electric motor load required to feed grains can be reduced as compared with bottom-up feed type and horizontal feed type milling sections, and thus, reduction in electricity costs is possible. Because the two-way feed trough 7 located above the abrasive grain-milling unit leads to a reduction in the number of bucket elevators, reduction in installation space for the rice-milling facilities, and a shorter flow of the milling process is made possible.

(17) The bran discharge trough 15 is located below the bran removal chamber 13 of the abrasive grain-milling unit 3, through the pulley 16 that functions as a fan during its rotation, which generates air flow. The bran discharge trough 15 is also connected at its terminal end to the bran removal chamber 23 of the friction grain-milling unit 4, for collection and discharge of the bran from the abrasive and friction grain-milling units out of the machine, the bran discharge trough 26 is located below the bran removal chamber 23 of the friction grain-milling unit 4 through the pulley 27 structured to function as a fan during its rotation, generating air flow. In more detail, bran from the bran removal chamber 13 of the abrasive grain-milling unit 3, is fed through the pulley 16 and discharge trough 15 to the bran removal chamber 23 of the friction grain-milling unit 4, and the bran from the bran removal chamber 23 is discharged through the pulley 27 and bran discharge trough 26 below the bran removal chamber 23, out of the machine. Because the bran from both the abrasive and friction grain-milling units 3 and 4 is downwardly gathered together for consolidated discharge thereof, a reduction in installation space for the rice-milling facilities and a shorter flow of the milling process are made possible.

(18) The grain-milling machine according to the invention is not limited to the above-mentioned embodiment and it is contemplated that various changes may be made.

INDUSTRIAL APPLICABILITY

(19) This invention may apply to milling of grains, grinding of resin pellets or coffee beans, or milling or grinding of other granules. 1 grain-milling machine 2 pedestal 3 abrasive grain-milling unit 4 friction grain-milling unit 5 milled grain discharge trough 6 feed trough for the friction grain-milling unit 7 feed trough 8 rotary change-over valve 9 cylindrical bran removal mesh screen 10 main shaft 11 abrasive roll body 12 milling chamber 13 bran removal chamber 14 resistance plate 15 bran discharge trough 16 pulley 17 screw feed roll 18 cylindrical bran removal mesh screen 19 main shaft 20 friction roll body 21 milling chamber 22 screw feed roll 23 bran removal chamber 24 resistance plate 25 milled grain discharge trough 26 bran discharge trough 27 pulley 28 bran outlet opening