METHOD FOR PREPARING HYDROGEN-RICH SYNTHESIS GAS BY DEGRADING POLYOLEFIN WASTE PLASTICS AT LOW TEMPERATURE
20230084526 · 2023-03-16
Assignee
Inventors
- Shurong WANG (Hangzhou, CN)
- Hongcai SU (Hangzhou, CN)
- Tian LI (Hangzhou, CN)
- Lingjun ZHU (Hangzhou, CN)
- Yunchao LI (Hangzhou, CN)
Cpc classification
B01J37/18
PERFORMING OPERATIONS; TRANSPORTING
Y02W30/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01B2203/02
CHEMISTRY; METALLURGY
International classification
C01B3/32
CHEMISTRY; METALLURGY
Abstract
A method for preparing hydrogen-rich synthesis gas by degrading waste polyolefin plastics at a low temperature includes the following steps: weighing 1 part by weight of polyolefin waste plastics and 3 parts-80 parts by weight of hydrogen peroxide containing 0.25%-6% of H.sub.2O.sub.2; feeding the polyolefin waste plastics and the hydrogen peroxide into a hydrothermal reactor, and carrying out the oxidation pretreatment reaction at a reaction temperature of 150° C.-230° C. under a reaction pressure of 0.5 MPa-2 MPa for 30 minutes-90 minutes, and obtaining an aqueous-phase product and a gas-phase product after the reaction is finished; filling another hydrothermal reactor with a mesoporous carbon supported metal-based catalyst, and then introducing the aqueous-phase product into the hydrothermal reactor for a reforming reaction to obtain a hydrogen-rich synthesis gas product. In the whole process, the H.sub.2 yield is close to 11 mol/kg plastics, and the H.sub.2 concentration in the hydrogen-rich synthesis gas is close to 55%.
Claims
1. A method for preparing a hydrogen-rich synthesis gas by degrading polyolefin waste plastics at a low temperature, comprising the following steps: (1) weighing 1 part by weight of the polyolefin waste plastics and more than 3 parts by weight of hydrogen peroxide, wherein a concentration of H.sub.2O.sub.2 in the hydrogen peroxide is 0.25%-6%; (2) feeding the polyolefin waste plastics and the hydrogen peroxide into a first hydrothermal reactor, and carrying out an oxidation pretreatment reaction at a reaction temperature of 150° C.-230° C., and obtaining an aqueous-phase product and a gas-phase product after the oxidation pretreatment reaction is finished; (3) filling a second hydrothermal reactor with a mesoporous carbon supported metal-based catalyst, and then introducing the aqueous-phase product obtained in the step (2) into the second hydrothermal reactor for a reforming reaction to obtain a hydrogen-rich synthesis gas product.
2. The method for preparing the hydrogen-rich synthesis gas by degrading the polyolefin waste plastics at the low temperature according to claim 1, wherein a content of the H.sub.2O.sub.2 in the hydrogen peroxide in the step (1) is 0.5%-2%.
3. The method for preparing the hydrogen-rich synthesis gas by degrading the polyolefin waste plastics at the low temperature according to claim 1, wherein a weight of the hydrogen peroxide in the step (1) is 3 parts-80 parts by weight.
4. The method for preparing the hydrogen-rich synthesis gas by degrading the polyolefin waste plastics at the low temperature according to claim 3, wherein the weight of the hydrogen peroxide in the step (1) is 5 parts-10 parts by weight, a reaction pressure in the step (2) is 0.5 MPa-2 MPa, and a reaction time is 30 min-90 min.
5. The method for preparing the hydrogen-rich synthesis gas by degrading the polyolefin waste plastics at the low temperature according to claim 4, wherein in the step (2), the reaction temperature is 190° C.-200° C., the reaction pressure is 1 MPa, and the reaction time is 30 min-60 min.
6. The method for preparing the hydrogen-rich synthesis gas by degrading the polyolefin waste plastics at the low temperature according to claim 1, wherein a main component of the aqueous-phase product obtained in the step (2) is acetic acid, and the gas-phase product is oxygen and CO.sub.2.
7. The method for preparing the hydrogen-rich synthesis gas by degrading the polyolefin waste plastics at the low temperature according to claim 1, wherein a reaction temperature of the reforming reaction in the step (3) is 200° C.-240° C., a reaction pressure of the reforming reaction in the step (3) is 2 MPa-4 MPa, and a reaction time of the reforming reaction in the step (3) is 120 min-180 min.
8. The method for preparing the hydrogen-rich synthesis gas by degrading the polyolefin waste plastics at the low temperature according to claim 1, wherein the mesoporous carbon supported metal-based catalyst in the step (3) is one or more of a mesoporous carbon supported Ru monometal, a mesoporous carbon supported Ni monometal, a mesoporous carbon supported Pt monometal, and a mesoporous carbon supported Ru—Ni bimetal.
9. The method for preparing the hydrogen-rich synthesis gas by degrading the polyolefin waste plastics at the low temperature according to claim 8, wherein the mesoporous carbon supported metal-based catalyst in the step (3) is a mesoporous carbon supported Ru—Ni bimetallic catalyst, and a mass ratio of Ru to Ni is 4:1, 1:1, or 1:4.
10. The method for preparing the hydrogen-rich synthesis gas by degrading the polyolefin waste plastics at the low temperature according to claim 1, wherein the polyolefin waste plastics are selected from one or more of polypropylene, a low-density polyethylene, and a high-density polyethylene.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
DETAILED DESCRIPTION OF THE EMBODIMENTS
EXAMPLE 1
[0048] Step 1: Commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 6% H.sub.2O.sub.2 hydrogen peroxide, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the H.sub.2O.sub.2-plastic ratio was 10:1; the reaction conditions were: a reaction temperature of 200° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0049] Step 2: the aqueous-phase product of the first stage of oxidation pretreatment was introduced into a reactor filled with a mesoporous carbon supported Ru monometallic catalyst; the reaction conditions were: a reaction temperature of 240° C., a reaction time of 120 min, and a reaction pressure of 4 MPa.
[0050] The preparation method of mesoporous carbon supported Ru monometallic catalyst comprised the following steps: sieving mesoporous carbon to 120-150 meshes; according to the total metal loading of 5 wt %, adding a certain amount of mesoporous carbon and ruthenium chloride into deionized water, stirring and immersing at room temperature for 12 hours, then continuing to stir at 80° C. until the water was evaporated to dryness, and drying the obtained sample in an oven at 105° C. for 12 hours; reducing in 10% H.sub.2-90% Ar at 550° C. for 4 hours.
EXAMPLE 2
[0051] Step 1: Commercial 30% H.sub.2O.sub.2 hydrogen peroxide was diluted with deionized water to prepare 80 ml of 4% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 10:1; the reaction conditions were: a reaction temperature of 200° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0052] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 3
[0053] Step 1: Commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 2% H.sub.2O.sub.2 hydrogen peroxide, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were load into a hydrothermal reactor so that the H.sub.2O.sub.2 to plastic ratio was 10:1; the reaction conditions were: a reaction temperature of 200° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0054] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 4
[0055] Step 1: Commercial 30% H.sub.2O.sub.2 hydrogen peroxide was diluted with deionized water to prepare 80 ml of 1% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the H.sub.2O.sub.2 to plastic ratio was 10:1; the reaction conditions were: a reaction temperature of 200° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0056] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 5
[0057] Step 1: Commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 10:1; the reaction conditions were: a reaction temperature of 200° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0058] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 6
[0059] Step 1: Commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.25% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 10:1; the reaction conditions were: a reaction temperature of 200° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0060] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 7
[0061] Step 1: Commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 3:1; the reaction conditions were: a reaction temperature of 200° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0062] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 8
[0063] Step 1: Commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 5:1; the reaction conditions were: a reaction temperature of 200° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and 02.
[0064] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 9
[0065] Step 1: Commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 20:1; the reaction conditions were: a reaction temperature of 200° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0066] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 10
[0067] Step 1: Commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 40:1; the reaction conditions were: a reaction temperature of 200° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0068] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 11
[0069] Step 1: Commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 80:1; the reaction conditions were: a reaction temperature of 200° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0070] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 12
[0071] Step 1: Commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 10:1; the reaction conditions were: a reaction temperature of 180° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0072] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 13
[0073] Step 1: Commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 10:1; the reaction conditions were: a reaction temperature of 190° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0074] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 14
[0075] Step 1: Commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 10:1; the reaction conditions were: a reaction temperature of 210° C., a reaction time of 60 min, reaction pressure 2 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0076] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 15
[0077] Step 1 was the same as step 1 of Example 1.
[0078] Step 2: the aqueous-phase product of the first stage of oxidation pretreatment was introduced into a reactor filled with a mesoporous carbon supported Ni monometal catalyst; the reaction conditions were: a reaction temperature of 240° C., a reaction time of 120 min, and a reaction pressure of 4 MPa.
[0079] The preparation method of the mesoporous carbon supported Ni monometal catalyst included the following steps: sieving mesoporous carbon to 120-150 meshes; according to the total metal loading of 5 wt %, adding adding a certain amount of mesoporous carbon and nickel chloride hexahydrate added into deionized water, stirring and immersing at room temperature for 12 hours, then continuing to stir at 80° C. until the water was evaporated to dryness, and drying the obtained sample in an oven at 105° C. for 12 hours; reducing in 10% H2-90% Ar at 550° C. for 4 hours.
EXAMPLE 16
[0080] Step 1 was the same as step 1 of Example 1.
[0081] Step 2: the aqueous-phase product of the first stage of oxidation pretreatment was introduced into a reactor filled with a mesoporous carbon supported Pt monometallic catalyst; the reaction conditions were: a reaction temperature of 240° C., a reaction time of 120 min, and a reaction pressure of 4 MPa.
[0082] The preparation method of the mesoporous carbon supported Pt monometallic catalyst included the following steps: sieving mesoporous carbon to 120-150 meshes; according to the total metal loading of 5 wt %, adding adding a certain amount of mesoporous carbon and chloroplatinic acid into deionized water, stirring and immersing at room temperature for 12 hours, then continuing to stir at 80° C. until the water was evaporated to dryness, and drying the obtained sample in an oven at 105° C. for 12 hours; reducing in 10% H2-90% Ar at 550° C. for 4 hours.
EXAMPLE 17
[0083] Step 1 was the same as step 1 of Example 1.
[0084] Step 2, the aqueous-phase product of the first stage of oxidation pretreatment was introduced into a reactor filled with a mesoporous carbon supported Ru—Ni bimetallic catalyst, wherein the mass ratio of Ru to Ni in the mesoporous carbon supported Ru—Ni bimetallic catalyst was 4:1; the reaction conditions were: a reaction temperature of 240° C., a reaction time of 120 min, a reaction pressure of 4 MPa.
[0085] The preparation method of the Ru—Ni bimetallic catalyst supported by mesoporous carbon included the following steps: sieving mesoporous carbon to 120-150 meshes; according to the total metal loading of 5 wt %, adding a certain amount of mesoporous carbon, nickel chloride hexahydrate and ruthenium chloride into deionized water in proportion, stirred and immersed at room temperature for 12 hours, then continuing to stir at 80° C. until the water was evaporated, and drying the obtained sample in an oven at 105° C. for 12 hours; reducing in 10% H2-90% Ar at 550° C. for 4 hours.
EXAMPLE 18
[0086] Step 1 was the same as step 1 of Example 1.
[0087] Step 2, the aqueous-phase product of the first stage of oxidation pretreatment was introduced into a reactor filled with a mesoporous carbon supported Ru—Ni bimetallic catalyst, wherein the mass ratio of Ru to Ni in the mesoporous carbon supported Ru—Ni bimetallic catalyst was 1:1; the reaction conditions were: a reaction temperature of 240° C., a reaction time of 120 min, a reaction pressure of 4 MPa.
[0088] The preparation method of the Ru—Ni bimetallic catalyst supported by mesoporous carbon included the following steps: sieving mesoporous carbon to 120-150 meshes; according to the total metal loading of 5 wt %, adding a certain amount of mesoporous carbon, nickel chloride hexahydrate and ruthenium chloride into deionized water in proportion, stirred and immersed at room temperature for 12 hours, then continuing to stir at 80° C. until the water was evaporated, and drying the obtained sample in an oven at 105° C. for 12 hours; reducing in 10% H.sub.2-90% Ar at 550° C. for 4 hours.
EXAMPLE 19
[0089] Step 1 was the same as step 1 of Example 1.
[0090] Step 2, the aqueous-phase product of the first stage of oxidation pretreatment was introduced into a reactor filled with a mesoporous carbon supported Ru—Ni bimetallic catalyst, wherein the mass ratio of Ru to Ni in the mesoporous carbon supported Ru—Ni bimetallic catalyst was 1:4; the reaction conditions were: a reaction temperature of 240° C., a reaction time of 120 min, a reaction pressure of 4 MPa.
[0091] The preparation method of the Ru—Ni bimetallic catalyst supported by mesoporous carbon included the following steps: sieving mesoporous carbon to 120-150 meshes; according to the total metal loading of 5 wt %, adding a certain amount of mesoporous carbon, nickel chloride hexahydrate and ruthenium chloride into deionized water in proportion, stirred and immersed at room temperature for 12 hours, then continuing to stir at 80° C. until the water was evaporated, and drying the obtained sample in an oven at 105° C. for 12 hours; reducing in 10% H.sub.2-90% Ar at 550° C. for 4 hours.
EXAMPLE 20
[0092] Step 1 was the same as step 1 of Example 1.
[0093] Step 2: the aqueous-phase product of the first stage of oxidation pretreatment was introduced into a reactor filled with mesoporous carbon-loaded Ru—Ni bimetallic catalyst, wherein the mesoporous carbon-loaded Ru—Ni bimetallic catalyst was the mesoporous carbon-loaded Ru—Ni bimetallic catalyst recovered in Example 17; the reaction conditions were: a reaction temperature of 240° C., a reaction time of 120 min, a reaction pressure of 4 MPa.
EXAMPLE 21
[0094] Step 1 was the same as step 1 of Example 1.
[0095] Step 2: the aqueous-phase product of the first stage of oxidation pretreatment was introduced into a reactor filled with mesoporous carbon-loaded Ru—Ni bimetallic catalyst, wherein the mesoporous carbon-loaded Ru—Ni bimetallic catalyst was the mesoporous carbon-loaded Ru—Ni bimetallic catalyst recovered in Example 20; the reaction conditions were: a reaction temperature of 240° C., a reaction time of 120 min, a reaction pressure of 4 MPa.
EXAMPLE 22
[0096] Step 1 was the same as step 1 of Example 1.
[0097] Step 2: the aqueous-phase product of the first stage of oxidation pretreatment was introduced into a reactor filled with mesoporous carbon-loaded Ru—Ni bimetallic catalyst, wherein the mesoporous carbon-loaded Ru—Ni bimetallic catalyst was the mesoporous carbon-loaded Ru—Ni bimetallic catalyst recovered in Example 21; the reaction conditions were: a reaction temperature of 240° C., a reaction time of 120 min, a reaction pressure of 4 MPa.
EXAMPLE 23
[0098] Step 1 was the same as step 1 of Example 1.
[0099] Step 2: the aqueous-phase product of the first stage of oxidation pretreatment was introduced into a reactor filled with mesoporous carbon-loaded Ru monometallic catalyst, wherein the Ru monometallic catalyst was the Ru monometallic catalyst recovered in Example 5; the reaction conditions were: a reaction temperature of 240° C., a reaction time of 120 min, a reaction pressure of 4 MPa.
EXAMPLE 24
[0100] Step 1 was the same as step 1 of Example 1.
[0101] Step 2: the aqueous-phase product of the first stage of oxidation pretreatment was introduced into a reactor filled with mesoporous carbon-loaded Ru—Ni bimetallic catalyst, wherein the mesoporous carbon-loaded Ru—Ni bimetallic catalyst was the mesoporous carbon-loaded Ru—Ni bimetallic catalyst recovered in Example 23; the reaction conditions were: a reaction temperature of 240° C., a reaction time of 120 min, a reaction pressure of 4 MPa.
EXAMPLE 25
[0102] Step 1 was the same as step 1 of Example 1.
[0103] Step 2: the aqueous-phase product of the first stage of oxidation pretreatment was introduced into a reactor filled with mesoporous carbon-loaded Ru—Ni bimetallic catalyst, wherein the mesoporous carbon-loaded Ru—Ni bimetallic catalyst was the mesoporous carbon-loaded Ru—Ni bimetallic catalyst recovered in Example 24; the reaction conditions were: a reaction temperature of 240° C., a reaction time of 120 min, a reaction pressure of 4 MPa.
EXAMPLE 26
[0104] Step 1: commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of high density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor, so that the ratio of H.sub.2O.sub.2 to plastic was 10:1; the reaction conditions were: a reaction temperature of 200° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0105] Step 2 was the same as step 2 of Example 17; the catalyst was prepared in the same way as in Example 17.
EXAMPLE 27
[0106] Step 1: commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 2% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g polypropylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 10:1; the reaction conditions were: a reaction temperature of 200° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0107] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 28
[0108] Step 1: commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 1% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g polypropylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 10:1; the reaction conditions were: a reaction temperature of 200° C., a reaction time of 60 min, a reaction pressure of 0.5 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0109] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 29
[0110] Step 1: commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of high density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor, so that the ratio of H.sub.2O.sub.2 to plastic was 10:1; the reaction conditions were: a reaction temperature of 200° C., reaction time 30 min, reaction pressure 1 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0111] Step 2: the aqueous-phase product of the first stage of oxidation pretreatment was introduced into a reactor filled with a mesoporous carbon supported Ru—Ni bimetallic catalyst, wherein the mass ratio of Ru to Ni in the mesoporous carbon supported Ru—Ni bimetallic catalyst was 4:1; the reaction conditions were: a reaction temperature of 200° C., reaction time 180 min and reaction pressure 2 MPa.
[0112] The catalyst was prepared in the same way as in Example 16.
EXAMPLE 30
[0113] Step 1: commercial 30% H.sub.2O.sub.2 hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 hydrogen peroxide solution, and 0.16 g of high density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor, so that the ratio of H.sub.2O.sub.2 to plastic was 10:1; the reaction conditions were: a reaction temperature of 200° C., reaction time 90 min, reaction pressure 1 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0114] Step 2 was the same as step 2 of Example 29; the catalyst was prepared in the same way as in Example 17.
EXAMPLE 31
[0115] Step 1: commercial 30% H.sub.2O.sub.2 hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 10:1; the reaction conditions were: a reaction temperature of 150° C., a reaction time of 60 min, reaction pressure 2 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0116] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 32
[0117] Step 1: commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 10:1; the reaction conditions were: a reaction temperature of 220° C., a reaction time of 60 min, reaction pressure 2 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0118] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
EXAMPLE 33
[0119] Step 1: Commercial 30% H.sub.2O.sub.2 of hydrogen peroxide solution was diluted with deionized water to prepare 80 ml of 0.5% H.sub.2O.sub.2 of hydrogen peroxide solution, and 0.16 g of low density polyethylene and the prepared dilute hydrogen peroxide solution were loaded into a hydrothermal reactor so that the ratio of H.sub.2O.sub.2 to plastic was 10:1; the reaction conditions were: a reaction temperature of 230° C., a reaction time of 60 min, reaction pressure 2 MPa; the main aqueous-phase product obtained by the pretreatment was acetic acid, and the gas-phase products were CO.sub.2 and O.sub.2.
[0120] Step 2 was the same as step 2 of Example 1; the catalyst was prepared in the same way as in Example 1.
[0121] The gas-phase products obtained from the catalytic reforming of Examples 1-33 were tested by gas chromatography, and the related indexes were calculated. The experimental data are shown in Table 1:
TABLE-US-00001 TABLE 1 Pretreatment Pretreatment H.sub.2O.sub.2 H.sub.2O.sub.2- Reforming H.sub.2 yield H.sub.2 temperature time concent plastic temperature Mol/kg concentration Example (° C.) (min) ration ratio (° C.) Reforming catalyst plastic (%) one 200 60 six 10:1 240 Ru/MEC 3.07 41.7 2 200 60 four 10:1 240 Ru/MEC 3.41 44.3 three 200 60 2 10:1 240 Ru/MEC 4.52 49.1 four 200 60 one 10:1 240 Ru/MEC 7.35 48.6 five 200 60 0.5 10:1 240 Ru/MEC 10.83 51.5 six 200 60 0.25 10:1 240 Ru/MEC 10.34 49.2 seven 200 60 0.5 3:1 240 Ru/MEC 2.3 51.1 eight 200 60 0.5 5:1 240 Ru/MEC 4.7 53.6 nine 200 60 0.5 20:1 240 Ru/MEC 13.1 45.3 10 200 60 0.5 40:1 240 Ru/MEC 15.2 44.7 11 200 60 0.5 80:1 240 Ru/MEC 15.3 42.1 12 180 60 0.5 10:1 240 Ru/MEC 5.29 47.2 13 190 60 0.5 10:1 240 Ru/MEC 8.22 48.9 14 210 60 0.5 10:1 240 Ru/MEC 9.92 50.6 15 200 60 0.5 10:1 240 Ni/MEC 2.89 27.1 16 200 60 0.5 10:1 240 Pt/MEC 5.06 32.2 17 200 60 0.5 10:1 240 4Ru-1Ni/MEC 9.58 45.1 18 200 60 0.5 10:1 240 1Ru-1Ni/MEC 5.54 45 19 200 60 0.5 10:1 240 1Ru-4Ni/MEC 4.37 34 20 200 60 0.5 10:1 240 4Ru-1Ni/MEC recovered 7.29 49.1 in Example 17 21 200 60 0.5 10:1 240 4Ru-1Ni/MEC recovered 7.43 49.1 in Example 20 22 200 60 0.5 10:1 240 4Ru-1Ni/MEC recovered 7.4 49.1 in Example 21 23 200 60 0.5 10:1 240 Ru/MEC recovered in 7.34 49.1 Example 5 24 200 60 0.5 10:1 240 Ru/MEC recovered in 7.25 49.1 Example 23 25 200 60 0.5 10:1 240 Ru/MEC recovered in 6.77 49.1 Example 24 26 200 60 0.5 10:1 240 4Ru-1Ni/MEC 8.61 42.7 27 200 60 2 10:1 240 Ru/MEC 6.5 48 28 200 60 one 10:1 240 Ru/MEC 7.2 46 29 200 30 0.5 10:1 200 4Ru-1Ni/MEC 8.8 36.7 30 200 90 0.5 10:1 240 4Ru-1Ni/MEC 9.41 52.5 31 150 60 0.5 10:1 240 Ru/MEC 3.35 43.4 32 220 60 0.5 10:1 240 Ru/MEC 10.30 51.13 33 230 60 0.5 10:1 240 Ru/MEC 8.61 51.26 Note: MEC is mesoporous carbon; Ru/MEC is a mesoporous carbon supported Ru monometal catalyst; Ni/MEC is a mesoporous carbon supported Ni monometal catalyst; Pt/MEC is a mesoporous carbon supported Pt monometal catalyst; Ru-1Ni/MEC is a mesoporous carbon supported Ru-Ni bimetallic catalyst, and the mass ratio of Ru to Ni is 4:1. Ru-1Ni/MEC is a mesoporous carbon supported Ru-Ni bimetallic catalyst, and the mass ratio of Ru to Ni is 1:1. Ru-4Ni/MEC is a mesoporous carbon supported Ru-Ni bimetallic catalyst, and the mass ratio of Ru to Ni is 1:4. The ratio of H.sub.2O.sub.2 to plastic was the mass ratio of hydrogen peroxide to polyolefin.
[0122] It can be seen from Examples 1-6 that when the concentration of H.sub.2O.sub.2 in the first reaction is 0.25%-1%, the yield and concentration of hydrogen obtained in the second reaction is better, and when the concentration of H.sub.2O.sub.2 is 0.5%, the hydrogen production effect is the best.
[0123] According to Examples 1-6, the relationship between the concentration of H.sub.2O.sub.2 and the yield of each product was studied. The results are shown in
[0124] According to Examples 1-6, the relationship between the concentration of H.sub.2O.sub.2 and the composition of gas components in the synthesis gas product was studied. The results are shown in
[0125] H.sub.2O.sub.2, as a strong oxidant, will over-oxidize the raw materials at a high concentration (6%-8%), leading to oxidative cracking of C—C bonds, resulting in a higher by-product CO.sub.2 yield. Lowering the concentration of H.sub.2O.sub.2 will significantly reduce the CO.sub.2 yield, which can effectively weaken the peroxidation of carboxylic acids produced in the pre-oxidation stage, thus ensuring that more carboxylic acids will participate in the reaction in the second hydrogen production process and promoting the production of hydrogen.
[0126] The relationship between H.sub.2O.sub.2 concentration and hydrogen selectivity was studied according to Examples 1-6, and the results are shown in
[0127] According to Example 5 and Examples 7-11, the effect of hydrogen peroxide-polyolefin ratio on synthesis gas yield was studied, and the results are shown in
[0128] According to Examples 1-6, the effect of H.sub.2O.sub.2 concentration on CO.sub.2 produced by pre-oxidation treatment was studied, and the results are shown in
[0129] To sum up, it can be concluded that when the concentration of H.sub.2O.sub.2 in the first reaction is 0.25%-1%, the yield and concentration of hydrogen in the second reaction is better, and when the concentration of H.sub.2O.sub.2 is 0.5%, the hydrogen production effect is the best.
[0130] According to Example 5 and Examples 12-14, when the pretreatment temperature in the first stage is 200° C., the H.sub.2 yield and concentration in the synthesis gas obtained in the second stage are the highest.
[0131] According to examples 5 and 15-19, the order of the catalytic performance of mesoporous carbon supported Ru, Ni, Pt monometallic catalysts and Ru—Ni bimetallic catalyst in the second stage of the present application is Ru/MEC>4Ru-1Ni/MEC>1Ru-1Ni/MEC>Pt/MEC>1Ru-4Ni/MEC>Ni/MEC. The pore structures of the fresh catalysts in Example 5 and Examples 14-17 were characterized, and the results are shown in Table 2.
TABLE-US-00002 TABLE 2 Specific surface Pore volume Average pore Catalyst area (m.sup.2/g) (cm.sup.3/g) size (nm) MEC 1321.95 1.71 5.17 Ru/MEC 1211.57 1.42 4.7 4Ru—1Ni/MEC 1301.93 1.67 5.12 1Ru—1Ni/MEC 1288.99 1.63 5.07 1Ru—4Ni/MEC 1206.17 1.54 5.09 Ni/MEC 1203.87 1.58 5.23
[0132] The nitrogen adsorption-desorption isotherms of the fresh catalysts synthesized in Example 5 and Examples 15-19 are shown in
[0133] The XRD spectra of Ni/MEC, Ru/MEC and bimetallic catalysts with different molar ratios are shown in
[0134] According to Example 5, Example 17 and Examples 20-25, the mesoporous carbon supported Ru—Ni bimetallic catalyst shows higher stability than Ru monometal under the operating conditions of the present application.
[0135] The TEM images and particle size distribution of single and bimetallic carbon supported catalysts are shown in
[0136] Further study the influence of the operating parameters of the oxidation pretreatment reaction on the performance of the oxidation pretreatment in the first stage and the reforming reaction in the second stage. The experimental results are shown in Table 3:
TABLE-US-00003 TABLE 3 Carbon is converted Oxidation into gas (%, Acetic pre- pre- Gas output (mol/kg) H.sub.2 CO.sub.2 acid treatment Temperature treatment + H.sub.2 (%, CO.sub.2- selectivity output output time (min) (° C.) reforming) reforming) H2 reforming C.sub.2-C.sub.3 (%) (mol/kg) (mol/kg) 60 180 12.83 47.23 5.29 6.12 0.037 85.94 2.93 1.48 60 190 18.56 48.97 8.22 8.87 0.058 92.16 4.22 1.68 60 200 21.68 51.52 10.84 8.36 0.108 127.92 6.88 2.00 60 210 25.13 50.62 9.92 9.99 0.070 98.57 7.74 1.86 60 220 28.76 51.13 10.30 10.17 0.074 100.61 10.13 1.85 60 230 27.31 51.26 8.61 8.44 0.065 101.22 10.84 1.93 30 200 16.32 50.58 7.93 8.01 0.050 98.35 3.5 1.82 60 200 21.68 51.52 10.84 8.36 0.108 127.92 6.88 2.00 90 200 22.88 52.53 9.41 8.78 0.063 106.45 7.37 1.86 120 200 27.70 51.63 9.83 9.51 0.066 102.62 10.04 1.80
[0137] It can be seen from Table 3 that the oxidation reaction of polyolefin is weakened at a lower hydrothermal temperature, and the decarboxylation reaction of organic compounds, that is, the thermal cracking of long-chain carboxylic acids, may occur in the hydrothermal environment above 220° C. Too long pre-oxidation reaction time will adversely affect the reforming reaction. When the time of oxidation pretreatment is 60 min and the temperature is 200° C., the yield of acetic acid is the highest, which is most beneficial to the subsequent reforming reaction.
[0138] The catalytic activity of fresh bimetallic 4Ru-1Ni/MEC catalyst was the most similar to that of monometal Ru catalyst, so 4Ru-1Ni/MEC catalyst and Ru/MEC catalyst were selected for stability test and comparison. After each use, the catalyst was recovered and dried overnight in an oven at 105° C. Compared with the first run, the H.sub.2 yield and H.sub.2 mole fraction in the second run decreased obviously, and the changes in the third and fourth runs were stable. The degradation of catalyst performance is due to the deactivation of catalyst caused by carbon deposition and active metal sintering.
[0139] The results of Examples 20-25 show that the specific surface areas of 4Ru-1Ni/MEC and Ru/MEC catalysts have decreased after use. Although the average pore size of the two catalysts has decreased after use, the pore size distribution of the catalysts is still narrow, and the center position is about 5 nm. In addition, no NiO peak was observed in the XRD spectrum of mesoporous carbon supported Ru—Ni bimetallic catalyst, which may be due to the inhibition of metal Ru on Ni oxidation. Compared with the second operation, the hydrogen production in the third and fourth operation has little change, but the molar fraction of H.sub.2 keeps decreasing. The H.sub.2 yield and H.sub.2 mole fraction in the mesoporous carbon supported Ru—Ni bimetallic catalyst reforming process are higher than those of mesoporous carbon supported Ru bimetallic catalyst. This shows that due to the interaction between two metals, Ru—Ni bimetallic catalyst has higher stability than monometal Ru catalyst.
[0140] The above embodiments are illustrative of the present application, but not restrictive, and any simple modification of the present application belongs to the scope of protection of the present application.