METHODS OF CONTROLLING FAN CAPACITY AND COIL CAPACITY IN HVAC SYSTEMS
20170248340 ยท 2017-08-31
Inventors
Cpc classification
F28F27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/77
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/83
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2110/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/85
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/81
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/84
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
Methods to regulate a discharge fan and a coil of a HVAC system are described. The method may include regulating a discharge air temperature of the cooling/heating coil of the HVAC system while maintain the discharge fan at a low capacity setting. The method may also include maintaining the coil at a low discharge air temperature (or a high discharge air temperature) setting, while varying a fan capacity of the discharge fan. The method may include a discharge capacity boost that includes decreasing (or elevating) the discharge air temperature limit of the coil beyond the low discharge air temperature (or the high discharge air temperature) limit. The methods as described herein may be applicable to a HVAC system that has variable airflow capability.
Claims
1. A method of controlling a HVAC system, comprising: maintaining a discharge fan capacity at a low fan capacity setting and varying a coil discharge air temperature between a low discharge air temperature limit and a high discharge air temperature limit; when the coil discharge air temperature reaches the low discharge air temperature limit, varying the discharge fan capacity between the low fan capacity setting and a high fan capacity setting so as to maintain a space temperature setpoint while maintaining the low discharge air temperature limit; and when the coil discharge air temperature reaches the low discharge air temperature limit and the discharge fan capacity reaches the high fan capacity setting, varying the coil discharge air temperature between the low discharge air temperature limit and a first boost low discharge air temperature limit that is lower than the low discharge air temperature limit.
2. The method of controlling a HVAC system of claim 1, further comprising: when the coil discharge air temperature reaches the high discharge air temperature limit, varying the discharge fan capacity between the low fan capacity setting and the high fan capacity setting so as to maintain the space temperature setpoint while maintaining the high discharge air temperature limit.
3. The method of claim 1, further comprising: when the coil discharge air temperature reaches the high discharge air temperature limit and the discharge fan capacity reaches the high fan capacity setting, varying the coil discharge air temperature between the high discharge air temperature limit and a boost high discharge air temperature limit that is higher than the high discharge air temperature limit.
4. The method of claim 1, wherein varying the discharge fan capacity between the low fan capacity setting and the high fan capacity setting includes, when a two-speed discharge fan with a low speed setting and a high speed setting is used in the HVAC system, varying a percentage of time to operate the two-speed discharge fan at the high fan speed setting.
5. The method of claim 1, wherein varying the discharge fan capacity between the low fan capacity setting and the high fan capacity setting includes, when a variable speed discharge fan with a variable speed between a low speed setting and a high speed setting is used, varying a discharge fan speed between the low speed setting and the high speed setting.
6. The method of claim 1, wherein varying the discharge fan capacity between the low fan capacity setting and the high fan capacity setting includes, when a three-speed discharge fan with a high speed setting, an intermediate speed setting and a low speed setting is used, when the discharge fan capacity required to maintain the space temperature setpoint is lower than an intermediate fan capacity setting, varying a fan speed between the low speed setting and the intermediate speed setting, and when the discharge fan capacity required to maintain the space temperature setpoint is higher than the intermediate fan capacity setting, varying the fan speed between the intermediate speed setting and the high speed setting.
7. The method of claim 1, wherein varying the airflow capacity between the minimum airflow setpoint and the maximum airflow setpoint includes varying a percentage of opening of an airflow damper.
8. The method of claim 1, further comprising: when a variable speed compressor and a variable speed discharge fan are used in the HVAC system, calculating the low fan capacity limit based on an operation speed of the variable speed compressor.
9. A method of controlling a HVAC system with a three-speed discharge fan with a low speed setting, an intermediate speed setting and a high speed setting, comprising: maintaining a discharge fan capacity at a low fan capacity setting and varying a coil discharge air temperature between a low discharge air temperature limit and a high discharge air temperature limit; and when the coil discharge air temperature reaches the low discharge air temperature limit and when the discharge fan capacity required to maintain the space temperature setpoint is higher than the low fan capacity setting, varying a fan speed between the low speed setting and the intermediate speed setting while maintaining the discharge coil temperature at the low discharge air temperature limit, when the coil discharge air temperature reaches the low discharge air temperature limit and when the discharge fan capacity required to maintain the space temperature setpoint is higher than the intermediate fan capacity setting, varying the fan speed between the intermediate speed setting and the high speed setting while maintaining the coil discharge air temperature at the low discharge air temperature limit.
10. The method of claim 9, further comprising: when the coil discharge air temperature reaches the high discharge air temperature limit and when the discharge fan capacity required to maintain the space temperature setpoint is higher than the low fan capacity setting, varying a fan speed between the low speed setting and the intermediate speed setting while maintaining the discharge coil temperature at the high discharge air temperature limit; and when the coil discharge air temperature reaches the high discharge air temperature limit and when the discharge fan capacity required to maintain space temperature setpoint is higher than the intermediate fan capacity setting, varying the fan speed between the intermediate speed setting and the high speed setting while maintaining the discharge coil temperature at the high discharge air temperature limit.
11. A HVAC system, comprising: a fan configured to provide a variable fan capacity between a high fan capacity setting and a low fan capacity setting; a coil configured to provide a variable discharge air temperature between a high discharge air temperature limit and a low discharge air temperature limit; and a controller configured to control the variable fan capacity of the fan and the variable discharge air temperature of the coil so as to maintain a space temperature setpoint; wherein when the variable discharge air temperature reaches the high discharge air temperature limit, the controller is configured to vary the variable fan capacity of the fan to maintain the space temperature setpoint while maintaining the variable discharge air temperature of the coil at the high discharge air temperature limit; when the variable discharge air temperature reaches the low discharge air temperature limit, the controller is configured to vary the variable capacity of the fan to maintain the space temperature setpoint while maintaining the variable discharge air temperature of the coil at the low discharge air temperature limit; and when the variable discharge air temperature is between the high discharge air temperature limit and the low discharge air temperature limit, the controller is configured to vary the variable discharge air temperature between the high discharge air temperature limit and the low discharge air temperature limit to maintain the space temperature setpoint while maintaining the variable capacity of the fan at the low fan capacity setting.
12. The HVAC system of claim 11, wherein when the coil discharge air temperature reaches the low discharge air temperature limit and the discharge fan capacity reaches the high fan capacity setting, varying the coil discharge air temperature toward a first boost discharge air temperature that is lower than the low discharge air temperature limit; or when the coil discharge air temperature reaches the high discharge air temperature limit and the discharge fan capacity reaches the high fan capacity setting, varying the coil discharge air temperature toward a second boost discharge air temperature that is higher than the high discharge air temperature limit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Reference is now made to the drawings in which like reference numbers represent corresponding parts throughout.
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
DETAILED DESCRIPTION
[0021] Fans and cooling/heating coils of a HVAC units and systems can be regulated to change a volume and a temperature of airflow delivered to a space of a building so as to regulate a temperature of the space. The discharge fans and the cooling/heating coils can be regulated independently or coordinately. Coordinating the regulations of the discharge fans and the cooling/heating coils may help increase efficiency of the HVAC system.
[0022] Methods to coordinate the regulations of a fan and a cooling/heating coil of a HVAC system are described herein. In some embodiments, the method may include a variable discharge air temperature modulating block that is configured to regulate a discharge air temperature of the cooling/heating coil of the HVAC system between a low discharge air temperature limit and a high discharge air temperature limit to maintain or modulate a space temperature, such as to maintain the space temperature at or about a space temperature setpoint, while maintaining a low fan capacity setting of a discharge fan. The method may also include a low discharge air temperature maintaining block that is configured to maintain the low discharge air temperature limit of the cooling/heating coil, while varying the fan capacity of the discharge fan to maintain or modulate the space temperature. In some embodiments, the method may include a high discharge air temperature maintaining block that is configured to maintain the high discharge air temperature limit of the cooling/heating coil, while varying the fan capacity of the discharge fan to maintain or modulate the space temperature. In some embodiment, the method may include a discharge capacity boost block that is configured to decrease (or elevate) the discharge air temperature of the cooling/heating coil from the low discharge air temperature limit (or the high discharge air temperature limit) so as to boost the cooling (or heating) capacity of the cooling/heating coil of the HVAC system if desired. The methods as described herein may be applicable to a HVAC system that has variable airflow capability, such as a HVAC system including a multiple speed discharge fan (e.g. a two-speed or three-speed discharge fan), as well as a variable speed discharge fan. The methods described herein may also be adapted to modulate a heating capacity and an airflow damper in a Variable Air Volume (VAV) unit.
[0023] References are made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration of the embodiments in which the embodiments may be practiced. It is to be understood that the term used herein are for the purpose of describing the figures and embodiments and should not be regarded as limiting the scope.
[0024]
[0025] A control module 140 includes a main controller 142 that is configured to coordinate a fan control module 144 and a coil control module 146. The fan control module 144 is configured to modulate the discharge fan 120 of the HVAC system 100, and the coil control module 146 is configured to modulate the cooling/heating coil 130.
[0026] A temperature sensor 148 is positioned near an exit 150 of the cooling/heating coil 130 and is configured to measure a discharge air temperature of the cooling/heating coil 130. The discharge air temperature measured by the temperature sensor 148 is sent to the main controller 142.
[0027] The discharge fan 120 is a fan that can generally be configured to provide a variable fan capacity, such as a multiple speed discharge fan (e.g. a two-speed or three-speed discharge fan) or a variable speed discharge fan. By changing the speed of the discharge fan 120, the capacity of the discharge fan 120 can be regulated. Generally, increasing the speed of the discharge fan 120 leads to more air being moved through the coil 130, which correlates to increasing a capacity of the HVAC system 100; while reducing the speed of the discharge fan 120 leads to less air being moved through the coil 130, which correlates to decreasing the capacity of the HVAC system 100.
[0028] In operation, the main controller 142 can be configured to receive information, such as temperature measured by the temperature sensor 148, a space temperature in the space 112, and/or a space temperature setpoint for the space 112. The main controller 142 can be configured to use the information to determine, for example, whether to increase or decrease fan speeds (or capacity) of the discharge fan 120, and/or whether to increase or decrease the discharge air temperature of the cooling/heating coil 130. The main controller 142 can be configured to instruct the fan control module 144 to regulate the fan speeds (or the capacities) of the discharge fan 120, and/or the coil control module 146 to modulate the discharge air temperature of the cooling/heating coil 130. The discharge air temperature of the cooling/heating coil 130 can be regulated, for example, by mechanically regulating the control valve 190. By regulating the fan capacity and/or the discharge air temperature of the cooling/heating coil 130, the space temperature in the space 112 can be maintained or changed. The fan capacity and/or the discharge air temperature of the cooling/heating coil 130 can also be modulated according to, for example, a load requirement of the HVAC system 100.
[0029] Generally, a higher fan speed or fan capacity of the discharge fan 120 and/or a lower discharge air temperature of the coil 130 are associated with a higher capacity of the HVAC system 100 in a cooling mode; and a lower fan speed or fan capacity of the discharge fan 120 and/or a higher discharge air temperature of the coil 130 are associated with a lower capacity of the HVAC system 100 in a cooling mode. Likewise, a higher fan speed or fan capacity of the discharge fan 120 and/or a higher discharge air temperature of the coil 130 are associated with a higher capacity of the HVAC system in a heating mode; and a lower fan speed or fan capacity of the discharge fan 120 and/or a lower discharge air temperature of the coil 130 are associated with a lower capacity of the HVAC system in a heat mode.
[0030] It is to be appreciated that the embodiment of the HVAC system 100 is exemplary. Embodiments of the methods described herein can also be used with other HVAC configurations. Generally, the methods described herein can be used with a HVAC system that includes a fan configured to provide a variable capacity and/or a cooling/heating coil configured to provide a variable discharge air temperature.
[0031] It is to be appreciated that in some embodiments, the HVAC system 100 may be configured to include the heating coil 130b or the cooling coil 130a only, and consequently only heating or cooling is provided by the HVAC system 100. It is generally known in the art that methods configured to modulate cooling and heating together can be modified to modulating cooling only or heating only.
[0032]
[0033] The variable discharge air temperature (DAT) modulating block 210 is typically configured to work with both a cooling mode and a heating mode to maintain or modulate the space temperature. The cooling mode is generally referred to as a HVAC operation mode when the discharge air temperature of the cooling/heating coil is lower than the space temperature of a space (e.g. the space 112 in
[0034] In the variable discharge air temperature modulating block 210, the controller can determine the discharge air temperature of the cooling/heating coil based on, for example, the space temperature in the space and/or the temperature setpoint in the space. For example, if cooling is needed, the controller can raise a capacity of the cooling coil (such as the cooling coil 130a in
[0035] Two discharge air temperature limits T.sub.min and T.sub.max can be set up and used in the variable discharge air temperature modulating block 210. The T.sub.min may be the low temperature limit that the cooling/heating coil is designed to discharge in a cooling operation. The T.sub.max may be the high temperature limit that the cooling/heating coil is designed to discharge in a heating operation. The T.sub.min and T.sub.max are typically fixed values. The T.sub.min and T.sub.max can be set up by an engineer, for example, based on a designed limit, a capacity limit, a comfort limit of occupancy in the space, and/or safe operation limits. The T.sub.min and T.sub.max may also be provided by a manufacturer. It is noted that in some embodiments, the T.sub.min and the T.sub.max may not be the lowest temperature and the highest temperature that the cooling/heating coil is capable of providing.
[0036] As illustrated in
[0037] When the discharge air temperature of the cooling/heating coil reaches the T.sub.min, which generally is when only the cooling coil is in operation, the controller can be configured to proceed to the cooling discharge air temperature T.sub.min maintaining block 220. In some embodiments, the controller can be configured to proceed to the cooling discharge air temperature T.sub.min maintaining block 220 when, for example, a designed cooling capacity limit of the cooling/heating coil is reached. The designed cooling capacity limit can be determined, for example, by a HVAC manufacturer and/or space comfort needs.
[0038] The cooling discharge air temperature T.sub.min maintaining block 220 is configured to maintain or modulate the space temperature while maintaining the discharge air temperature of the heating/cooling coil at or about the T.sub.min in the cooling mode. This can be achieved typically by regulating a fan capacity of a discharge fan configured to move airflow through the heating/cooling coil, such as the discharge fan 120 as shown in
[0039] As illustrated in
[0040] When the discharge air temperature of the cooling/heating coil reaches the T.sub.max, which generally is when only the heating coil is in operation, the controller proceeds to the heating discharge air temperature T.sub.max maintaining block 240.
[0041] The heating discharge air temperature T.sub.max maintaining block 240 is configured to maintain or modulate the space temperature while maintaining the discharge air temperature of the heating/cooling coil at or about the T.sub.max in the heating mode and regulate the fan capacity of the discharge fan configured to move airflow through the heating/cooling coil to maintain space temperature at its setpoint. The fan capacity can be regulated, for example, by increasing or decreasing the fan speed of the discharge fan. Generally, as illustrated in
[0042] In some embodiments, the cooling/heating coil may not reach its maximum capacity in the cooling discharge air temperature T.sub.min maintaining block 220 when the discharge fan reaches its maximum fan speed or capacity, and/or in the heating discharge air temperature T.sub.max maintaining block 240 when the discharge fan reaches its maximum fan speed or capacity. The controller can be configured to optionally proceed to the T.sub.min cooling capacity boost block 230 and/or the T.sub.max heating capacity boost block 250 in the cooling mode and the heating mode respectively. In the optional T.sub.min cooling capacity boost block 230 and the optional T.sub.max heating capacity boost block 250, the discharge air temperature limit T.sub.min or T.sub.max of the cooling/heating coil can be configured to be reduced by T.sub.min in the cooling mode or raised by T.sub.max in the heating mode respectively. Reducing the cooling discharge air temperature limit T.sub.min in the cooling mode or increasing the heating discharge air temperature limit T.sub.max in the heating mode respectively can help increase the cooling/heating coil capacity beyond, for example the design limits, when desired, such as for example to maintain the space temperature setpoint in an extreme environmental temperature or to achieve fast cooling or heating.
[0043] It is appreciated that generally the fan speed is associated with fan capacity. Generally, the higher the fan speed is, the higher the fan capacity and vise verse.
[0044] T.sub.min and/or T.sub.max can be determined based on information provided, for example, by a manufacturer of the cooling/heating coil. Generally, T.sub.min and/or T.sub.max may be configured so that the cooling/heating coil is capable of providing the discharge air temperature at a low boost temperature limit (T.sub.minT.sub.min) in the cooling mode and/or at a high boost temperature limit (T.sub.max+T.sub.max) in the heating mode. In one embodiment, the T.sub.min is about 5 F. and/or T.sub.max is about 20 F.
[0045] In the T.sub.min cooling capacity boost block 230 and the T.sub.max heating capacity boost block 250, the controller can be configured to, for example, gradually lower the discharge air temperature toward the low boost temperature limit (T.sub.minT.sub.min) or raise the discharge air temperature toward the high boost temperature limit (T.sub.max+T.sub.max) when more extra cooling or heating is required respectively, while maintaining the discharge fan at a high capacity setting.
[0046] As illustrated in
[0047]
[0048]
[0049] The fan capacity regulating block 344 can be configured to include a method to control a fan capacity (or an operational speed) of a discharge fan (e.g. the discharge fan 120 in
[0050] The coil DAT regulating block 346 can be configured to include a method to control a capacity of a coil (e.g. the cooling/heating coil 130 in
[0051]
[0052] Generally, in the variable discharge air temperature modulating block 410 as illustrated in
[0053] The fan capacity regulating block 444 is configured to include a method 450, which is configured to maintain a discharge fan at or about the low fan capacity (e.g. operate the discharge fan at or about a low fan speed) setting.
[0054] The method 450 may be adapted to accommodate different types of discharge fans. For example, when a two-speed discharge fan with a high speed setting and a low speed setting is used, the method 450 can be configured to maintain the fan speed at or about the low speed setting. When a three-speed discharge fan with a high speed setting, an intermediate speed setting and a low speed setting is used, the method 450 can be configured to maintain the fan speed at or about the low speed setting. When a variable speed discharge fan with a continuously variable speed from a low speed setting to a high speed setting is used, the method 450 can be configured to maintain the fan speed at or about the low fan speed setting. The low fan speed settings can be provided, for example, by a manufacturer of the HVAC system, or determined based on, for example, ventilation, fan stability, coil effectiveness, sound, agency regulations, and/or machine safety requirements.
[0055] The coil DAT regulating block 446 is configured to include a method 460, which is configured to vary a discharge air temperature of a coil (e.g. the heating/cooling coil 130 in
[0056]
[0057] Generally, in the discharge air temperature T.sub.min/T.sub.max, maintaining block 520 as illustrated in
[0058] The coil DAT regulating block 546 includes a method 560, which is configured to maintain a coil discharge air temperature of the coil (such as the cooling/heating coil 130 in
[0059] The fan capacity regulating block 544 is configured to include a method 550. The method 550 is configured to modulate a fan capacity (such as the discharge fan 120 in
[0060] The discharge fan is generally a discharge fan capable of providing a variable fan capacity, such as a fan with a multiple speed settings or a variable speed discharge fan. The capacity of the discharge fan is generally referred to as an airflow volume moved by the discharge fan in a given period of time. The discharge fan can be configured to have a low capacity F.sub.low setting and a high capacity F.sub.high setting.
[0061] For a two-speed discharge fan with a high speed setting and a low speeding setting, the F.sub.low may be associated with the fan capacity when the discharge fan operates at the low speed setting, while the F.sub.high may be associated with the fan capacity when the discharge fan operates at the high speed setting. The method 550 may be configured to operate the fan at either the high speed setting or the low speed setting. The fan capacity can be regulated by switching the discharge fan between the two speed settings.
[0062] For a three-speed discharge fan with a high speed setting, an intermediate speed setting and a low speed setting, the F.sub.low may be be associated with the low speed setting, while the F.sub.high may be configured to be associated with the high speed setting. The method 550 may be configured to include an intermediate capacity setting F.sub.int, and the intermediate capacity setting F.sub.int may be associated with the intermediate speed setting. The method 550 may be configured to choose the fan speed among the three speed settings for the three-speed discharge fan.
[0063] For a variable speed discharge fan, the F.sub.low may be associated with the low speed setting of the variable speed discharge fan, and the F.sub.high may be associated with the high speed setting of the variable speed discharge fan. The method 550 may be configured to determine the fan speed between the low speed setting and the high speed setting for the variable speed discharge fan to maintain or modulate the space temperature while maintaining the discharge air temperature of the cooling/heating coil.
[0064] It is to be appreciated that the fans described herein are exemplary. Other fans configured to provide a variable fan capacity can also be used.
[0065]
[0066] For a discharge fan that have distinctive speed settings, such as a two speed or three speed discharge fan, generally the higher amount of time the discharge fan is operated at a relatively high speed setting in the given period of time is associated with a higher fan capacity. The higher amount of time the discharge fan is operated at a relatively low speed setting in the given period of time is associated with a lower fan capacity.
[0067]
[0068] In operation, the fan capacity can be mapped to the percentage of time on which the two-speed discharge fan operates at or about the high speed setting (or at or about the low speed setting) in a given period of time. If a higher fan capacity is required to maintain or modulate the space temperature while maintaining the discharge air temperature of the coil, the discharge fan can be mapped to operate on the high speed setting for a larger percentage of time. Conversely, if a lower fan capacity is required to maintain or modulate the space temperature while maintaining the discharge air temperature of the coil, the discharge fan can be mapped to a lower percentage of time to operate the discharge fan at or about the high speed setting. By changing the percentage of time on which the two-speed discharge fan operates at or about the high speeding setting (or the low speed setting), the fan capacity can be provided as a combined total airflow volume provided by the low speed setting and the high speed setting over the given period of time. In one embodiment, the period of time can be for example about 20 minutes, with the appreciation that other amounts of time can be used.
[0069]
[0070] In operation, the fan capacity can be mapped to a percentage of time on which the three-speed discharge fan operates at or about the high speed setting, the intermediate speed setting or the low speed setting in a given period of time.
[0071] If a fan capacity required to maintain or modulate the space temperature while maintaining the discharge air temperature of the coil is lower than the P.sub.int-B, the discharge fan can be operated between the low speed setting and the intermediate speed setting. The fan capacity can be mapped to a percentage of time on which the three-speed discharge fan operates at or about the intermediate speed setting (or the lower speed setting). A higher fan capacity requirement can be mapped to a higher percentage of time on which the three-speed discharge fan operates at or about the intermediate speed setting or a lower percentage of time on which the three-speed discharge fan operates at or about the low speed setting. A lower fan capacity requirement can be mapped to a lower percentage of time on which the three-speed discharge fan operates at or about the intermediate speed setting or a higher percentage of time on which the three speed discharge fan operates at or about the low speed setting.
[0072] If the fan capacity required to maintain or modulate the space temperature while maintaining the discharge air temperature of the coil is higher than the P.sub.int-B, the discharge fan can be operated between the intermediate speed setting and the high speed setting. The fan capacity can be mapped to a percentage of time on which the three-speed discharge fan operates at or about the high speed setting (or the intermediate speed setting). A higher fan capacity requirement can be mapped to a higher percentage of time on which the three-speed discharge fan operates at or about the high speed setting or a lower percentage of time on which the three speed discharge fan operates at or about the intermediate speed setting. A lower fan capacity requirement can be mapped to a lower percentage of time on which the three-speed discharge fan operates at or about the high speed setting or a higher percentage of time on which the three speed discharge fan operates at or about the intermediate speed setting.
[0073]
[0074] In operation, if a higher fan capacity is required to maintain or modulate the space temperature while maintaining the discharge air temperature of the coil, the discharge fan can be mapped to a higher fan speed. If a lower fan capacity is required to maintain or modulate the space temperature while maintaining the discharge air temperature of the coil, the discharge fan can be mapped to a lower fan speed.
[0075] It is to be appreciated that the methods described herein can be used with other multiple speed discharge fan configurations. It is further to be appreciated that the fan capacity maps illustrated in
[0076] In some HVAC systems, such as a variable air volume (VAV) unit, an air handler fan speed may be variable to maintain a constant duct static pressure. Airflow may be regulated by an airflow damper, such as an airflow damper as taught in the U.S. Pat. No. 5,741,180. The airflow damper can be modulated by opening up or closing down an airflow path of the airflow damper. The methods and systems as disclosed herein can be adapted to control the airflow damper. For example, the method 550 as illustrated in
[0077]
[0078] As illustrated in
[0079] In operation, if a higher airflow volume is required to maintain or modulate the space temperature while maintaining the discharge air temperature of the coil, the airflow damper can be opened up. If a lower airflow volume is required to maintain or modulate the space temperature while maintaining the discharge air temperature of the coil, the discharge fan can be closed down.
[0080] It is to be appreciated that the embodiments as disclosed herein can be used with other method of regulating fan capacity or airflow volume.
[0081]
[0082] The fan capacity regulating block 844 includes a method 850, which is configured to maintain a fan capacity of a fan at or about a high fan capacity setting. That is, the discharge fan is operated at or about a high speed setting of multiple speeding settings.
[0083] The coil DAT regulating block 846 includes a method 860. The method 860 is configured to change a discharge air temperature from a designed coil discharge air temperature limit (e.g. T.sub.min or T.sub.max) by a T.sub.min or T.sub.max, so that the coil capacity can be boosted in a cooling mode or a heating mode respectively. In the cooling boost mode, generally a discharge air temperature limit T.sub.min may be lowered by the T.sub.min; in a heating boost mode, generally a discharge air temperature limit T.sub.max may be increased by the T.sub.max. In one embodiment, the T.sub.min and T.sub.max are about 5 F. and about 20 F. respectively. The method 860 can be configured to change the discharge air temperature gradually toward T.sub.minT.sub.min or T.sub.max+T.sub.max in the cooling boost mode or the heating boost mode respectively.
[0084] Some HVAC systems may be equipped with a variable speed compressor. A variable speed compressor can change its operation speeds to provide different compressor loads. In HVAC systems equipped with both a variable speed compressor and a variable speed discharge fan, it may be desirable to modulate fan speeds of the discharge fan according to operation speeds of the variable speed compressor. The method 200 as illustrated in
[0085]
[0086] As illustrated in
[0087] Generally, the higher the operation speed of the variable speed compressor is, the higher a coil capacity. Typically, it is desired to move more air through the coil when the compressor speed is relatively higher. Therefore, when the compressor speed varies during operation, it generally is desired to vary a minimal fan speed of the discharge fan accordingly in the method 950a.
[0088] The method 950a and the method 960a are configured to work together, so that different minimal fan capacity requirements can be determined and maintained at 950a according to the operation speed of the variable compressor speed determined at 960a.
[0089]
[0090] In the cooling mode as illustrated in
[0091]
[0092] In region 101b, line 104b illustrates an association map between the heating capacity and a fan capacity requirement including a minimal fan capacity requirement when the variable speed compressor works at or about the 100% of its compressor speed setting (100% cmpr). Line 105b illustrates an association map between the heating capacity and a minimal fan capacity requirement when the variable speed compressor works at or about its 0% of the compressor speed setting (0% cmpr). For other operation speeds of the variable speed compressor between the 0% cmpr and 100% cmpr, the minimal fan capacity requirement can be mapped into a shaded region 106b between the lines 104b and 105b.
[0093] Regions 101a and 101b in
[0094] The region 101a (or region 101b) can be used with the method 950a and 960a, where the discharge air temperature of the coil can vary while the fan capacity is generally maintained at or about a speed that is associated to the minimal fan capacity requirement. In the region 101a (or region 101b), as illustrated by both the line 104a (or 104b) for the 100% of the compressor operation speed setting and the line 105a (or 105b) for the 0% of the compressor operation speed setting of the variable compressor speed in
[0095] Referring to
[0096] When the operation speed of the variable speed compressor rises in the method 960b, it is generally desirable to increase a minimal fan capacity requirement in the method 950b; and vice versa.
[0097] Regions 102a and 102b in
[0098] In the region 102a, as illustrated by the shaded area 107a between the line 104a for the 100% of the compressor operation speed setting and the line 105a for the 0% of the compressor operation speed setting of the variable compressor speed in
[0099] In the heating mode as illustrated in the region 102b of
[0100] It is to be noted that the fan capacity maps as illustrated in
[0101] Generally, the T.sub.min and the T.sub.max as illustrated in
[0102] It is to be noted that the T.sub.min and the T.sub.max do not have to be fixed numbers in some embodiments. In some embodiments, the T.sub.min and the T.sub.max can be calculated based on a space temperature setpoint for a space (such as the space 112 in
[0103] When PI control is used to maintain the space temperature of the space while maintaining the discharge air temperature of the coil, the low and high discharge air temperature limits in the PI control (T.sub.low-Limit and T.sub.high-Limit) of the coil can be calculated. In one embodiment, calculated T.sub.low-Limit=(the temperature setpoint for the space)(CFM ratio)*(the temperature setpoint for the spacedesigned coil low discharge air temperature). In one embodiment, calculated T.sub.high-Limit=(the temperature setpoint for the space)+(CFM ratio)*(the designed coil high discharge air temperaturethe temperature setpoint for the space). The designed low coil discharge air temperatures can be provided, for example, by a manufacturer for a specific cooling/heating coil configuration. For example, in some embodiments, the low and high coil discharge air temperature limits are the coil temperatures when the coil reaches a capacity approximately equal to airflow ratio of minimum airflow to design airflow in the cooling mode and the heating mode respectively. Calculating the discharge air temperature T.sub.low-Limit and T.sub.high-limit based on the ratio of the high airflow to the low airflow can help ensure that that the variable discharge air temperature control region and the variable fan control region have the same dynamic performance in space temperature control.
[0104] In some embodiments, such as in a heating VAV unit where a heating coil or electric heat section with an airflow damper is used, the method can also be adapted to control heating capacity and the airflow damper. In some embodiments, the calculated T.sub.max can be used as the high discharge air temperature limit in the heating mode.
[0105] With regard to the foregoing description, it is to be understood that changes may be made in detail, without departing from the scope of the present invention. It is intended that the specification and depicted embodiments are to be considered exemplary only, with a true scope and spirit of the invention being indicated by the broad meaning of the claims.