SENSOR DEVICE, SENSOR MODULE, FORCE DETECTION DEVICE, AND ROBOT
20170248479 ยท 2017-08-31
Inventors
Cpc classification
B25J19/028
PERFORMING OPERATIONS; TRANSPORTING
Y10S901/46
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
G01L5/22
PHYSICS
Abstract
A package having a recessed section, a sensor element arranged in the recessed section and having a piezoelectric material, a lid joined to the package and sealing the recessed section of the package are provided. The package has a first hollow portion which a part of the sensor element fits with, on an inner bottom surface of the recessed section. The lid has a second hollow portion which a part of the sensor element fits with.
Claims
1. A force detection device comprising: a first plate; a second plate; a sensor device between the first plate and the second plate; wherein the sensor device includes a first member having a recessed section, a sensor element having piezoelectric material and arranged in the recessed section, wherein the sensor element has a first contact surface which the first member contacts, a second contact surface which the second member contacts, and a first hollow portion in which the first contact surface fits is formed on an inner bottom surface of the recessed section.
2. The force detection device according to claim 1, wherein a second hollow portion in which the second contact surface fits is formed on the second member.
3. The force detection device according to claim 1, wherein if a normal direction of first contact surface of the sensor element is a Z-axis direction and directions orthogonal to the Z-axis direction and orthogonal to each other are X-axis direction and Y-axis direction, the sensor element has: at least one of a first sensor element which detects a force in the X-axis direction, a second sensor element which detects a force in the Y-axis direction, and a third sensor element which detects a force in the Z-axis direction.
4. The force detection device according to claim 1, comprising an electronic circuit which electrically connects to the sensor element.
5. The force detection device according to claim 1, wherein the sensor device is pressurized by the first plate and the second plate.
6. The force detection device according to claim 1, wherein the first member includes ceramics.
7. The force detection device according to claim 1, wherein the second member includes Kovar.
8. The force detection device according to claim 1, comprising a plurality of the sensor devices, wherein the sensor devices are located at equal angular intervals along a periphery of the first plate or the second plate.
9. The force detection device according to claim 1, wherein the piezoelectric material is quartz.
10. The force detection device according to claim 2, wherein the piezoelectric material is quartz.
11. The force detection device according to claim 3, wherein the piezoelectric material is quartz.
12. The force detection device according to claim 4, wherein the piezoelectric material is quartz.
13. The force detection device according to claim 5, wherein the piezoelectric material is quartz.
14. The force detection device according to claim 6, wherein the piezoelectric material is quartz.
15. The force detection device according to claim 7, wherein the piezoelectric material is quartz.
16. The force detection device according to claim 8, wherein the piezoelectric material is quartz.
17. The force detection device according to claim 2, comprising a plurality of the sensor devices, wherein the sensor devices are located at equal angular intervals along a periphery of the first plate or the second plate.
18. The force detection device according to claim 3, comprising a plurality of the sensor devices, wherein the sensor devices are located at equal angular intervals along a periphery of the first plate or the second plate.
19. The force detection device according to claim 4, comprising a plurality of the sensor devices, wherein the sensor devices are located at equal angular intervals along a periphery of the first plate or the second plate.
20. The force detection device according to claim 5, comprising a plurality of the sensor devices, wherein the sensor devices are located at equal angular intervals along a periphery of the first plate or the second plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The invention will be described with reference to the accompanying drawings, wherein like numbers reference like element.
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0050] Hereinafter, the invention will be described in detail, using illustrated embodiments. However, components described in the embodiments, and kinds, combinations, shapes and relative positions thereof are not intended to limit the scope of the invention to the embodiments but are simply illustrative examples unless otherwise stated.
First Embodiment
[0051]
[0052] The sensor device 1 of this embodiment is mainly formed by a package (first member) 202, a sensor element 214, and a lid (second member) 204. The package 202 has a recessed section. On the inner bottom surface of the recessed section, a first hollow portion 931 which a bottom part of the sensor element 214 fits with is formed. On the lid 204, a second hollow portion 932 which a top part of the sensor element 214 fits with is formed.
[0053] The bottom part of the sensor element 214 is placed inside the first hollow portion 931. The lid 204 is placed on the sensor element 214 in the state where the second hollow portion 932 is fitted with the top part of the sensor element 214, and the lid 204 covers an opening 220 of the recessed section of the package 202. The lid 204 is joined at its circumferential edge to a joining surface 224 of the package 202. The package 202 has a package structure with a recessed section and is mainly made of a metal, ceramics or the like. Although not shown, an electrode, wire, connector or the like to take out output from the sensor element 214 outside of the package is properly provided on the package 202.
[0054] The lid 204 joined to the package 202 is made of a metal such as stainless steel or Kovar (or ceramics as will be described later). The lid 204 may be shaped by pressing a flat thin plate to form the second hollow portion 932 as shown in
[0055] The sensor device 1 of the embodiment is assembled as follows. First, the sensor element 214 is placed in the first hollow portion 931 inside the recessed section of the package 202. Here, the flat portion of the first hollow portion 931 is formed, for example, to be 10 m to 300 m larger than the outer dimension of the bottom surface of the sensor element. Therefore, the bottom part of the sensor element can be easily fitted with the flat portion and does not wobble. Next, the second hollow portion 932 of the lid 204 is fitted with the top part of the sensor element 214. Here, the flat portion of the second hollow portion 932 is formed, for example, to be 10 m to 300 m larger than the outer dimension of the top surface of the sensor element 214. Therefore, the second hollow portion 932 can be easily fitted with the top part of the sensor element 214 and does not wobble. Finally, in this state, seam welding to join the package 202 and the lid 204 together is carried out. With such a configuration, the package 202 as the first member and the lid 204 as the second member are indirectly aligned with each other via the sensor element 214 and do not wobble. Therefore, the sensor element 214 and the lid 204 do not become misaligned by vibration in a carrying process of seam welding or the pressing force of roller electrodes. Thus, the sensor device can be produced, securing a sufficient length between the inside and outside of the package 202 at the circumferential edge of the lid 204 and the joining surface 224 of the package 202. Therefore, the sensor device can stably maintain detection characteristics of the sensor element 214 accommodated in the package 202 over a long period.
[0056] The sensor device 1 of this embodiment is inserted, for example, between pressurizing plates 82 (
Second Embodiment
[0057]
[0058] The sensor device 10 of this embodiment is mainly formed by a package 12 (first member), a sensor element 42, and a lid 34 (second member). The package 12 has a recessed section. A first hollow portion 931 which a bottom part of the sensor element 42 fits with is formed on the inner bottom surface of the recessed section. On the lid 34, a second hollow portion 932 which a top part of the sensor element 42 fits with is formed. The bottom part of the sensor element 42 is placed inside the first hollow portion 931. The lid 34 is placed on the sensor element 42 in the state where the second hollow portion 932 is fitted with the top part of the sensor element 42, and the lid 34 covers an opening 30 of the recessed section of the package 12. The lid 34 is joined at its circumferential edge to a joining surface 32 of the package 12.
[0059] The sensor device 10 of this embodiment is then inserted between pressurizing plates 82 (
[0060] The package 12 is made of an insulating material such as ceramics. The package 12 has a package base 14 which is in the shape of a rectangular flat plate (it may be disc-shaped or the like) as viewed in a plan view from the direction of the depth of the recessed section of the package 12 and on which the sensor element 42 is arranged. The package 12 also has a ring-shaped side wall member 24 having the same outer shape as the package base 14 as viewed in a plan view (
[0061] As shown in
[0062] As shown in
[0063] As shown in
[0064] As shown in
[0065] The ground electrode 16 and the connection electrodes 18A, 18B, 18C, 18D are made of an electrically conductive metal. The metalized layer 26 can be made of the same material as the ground electrode 16 and the like.
[0066] As shown in
[0067] As shown in
[0068] A first ground electrode 64 is arranged between the first sensor element 46 (first quartz plate 48B) and the third sensor element 58 (third quartz plate 60A). A second ground electrode 66 is arranged between the third sensor element 58 (third quartz plate 60B) and the second sensor element (second quartz plate 54A). The top surface of the first sensor element 46 (first quartz plate 48A) is the contact surface 44 of the sensor element 42. This top surface contacts a force transmission portion 36 of the lid 34 and is thus grounded. The bottom surface of the second sensor element 52 (second quartz plate 54B) is connected to the ground electrode 16 and thus grounded.
[0069] As shown in
[0070] By the above connection, the side electrode 20A is electrically connected to the first detection electrode 50 via the connection electrode 18A and the wire 68A. The side electrode 20B is electrically connected to the second detection electrode 56 via the connection electrode 18B and the wire 68B. The side electrode 20C is electrically connected to the third detection electrode 62 via the connection electrode 18C and the wire 68C.
[0071] The side electrode 20D is electrically connected to the ground electrode 16 via the connection electrode 18 and the through-electrode 29. Moreover, the side electrode 20D is electrically connected to the first ground electrode 64 via the wire 68D connected to the connection electrode 18D. The side electrode 20D is also electrically connected to the second ground electrode 66 via the wire 68E connected to the connection electrode 18D. The side electrode 20D is also electrically connected to the lid 34 via the through-electrode 28 connected to the connection electrode 18D and via the metalized layer 26.
[0072] As materials of the above various electrodes, gold, titanium, aluminum, copper, iron or the like may be used singly or in combination. For example, stainless steel can be used as an iron alloy and may preferably be used because of its excellent durability and anti-corrosion.
[0073]
[0074] In the first sensor element 46, the first quartz plates 48A, 48B are made of Y-cut quartz plates and have such a crystal orientation that an X direction that is a crystal orientation to generate a piezoelectric effect is perpendicular to the normal line (direction parallel to the axis in
[0075] In the second sensor element 52, the second quartz plates 54A, 54B are made of Y-cut quartz plates and have such a crystal orientation that an X direction is perpendicular to the normal line (direction parallel to the axis) of the second quartz plates 54A, 54B. The second quartz plates 54A, 54B are arranged in such a way that their respective X directions are opposite to each other. Moreover, the second quartz plates 54A, 54B are arranged in such a way that their X directions are parallel to the axis of the spatial orthogonal coordinate system.
[0076] In the third sensor element 58, the third quartz plates 60A, 60B are made of X-cut quartz plates and have such a crystal orientation that an X direction is parallel to the normal line (direction parallel to the axis) of the third quartz plates 60A, 60B. The third quartz plates 60A, 60B are arranged in such a way that their respective X directions are opposite to each other. Moreover, the third quartz plates 60A, 60B are arranged in such a way that their X directions are parallel to the axis of the spatial orthogonal coordinate system.
[0077] As shown in
[0078] In the above configuration, if an external force that causes the relative positions of the two pressurizing plates to shift in a direction parallel to the axis is applied, an external force parallel to the axis is applied to the sensor element 42 via the force transmission portion 36. Then, the first quartz plates 48A, 48B receive an external force (shear force) from the X direction and therefore electric charge is induced by a piezoelectric effect. The electric charge (Fx signal) is outputted to the first detection electrode 50.
[0079] Meanwhile, if an external force that causes the relative positions of the two pressurizing plates to shift in a direction parallel to the axis is applied, an external force parallel to the axis is applied to the sensor element 42 via the force transmission portion 36. Then, the second quartz plates 54A, 54B receive an external force (shear force) from the X direction and therefore electric charge is induced by a piezoelectric effect. The electric charge (Fy signal) is outputted to the second detection electrode 56.
[0080] Moreover, if an external force that causes the relative positions of the two pressurizing plates to shift in a direction parallel to the axis is applied, an external force parallel to the axis is applied to the sensor element 42 via the force transmission portion 36. Then, the third quartz plates 60A, 60B receive an external force (compressive force or tensile force) from the X direction and therefore the amount of electric charge induced by a piezoelectric effect changes. The amount of electric charge (Fz signal) outputted to the third detection electrode 62 changes.
[0081] Thus, the sensor device 10 of this embodiment can monitor the electric charge (Fx signal) outputted to the first detection electrode 50 via the side electrode 20A, the electric charge (Fy signal) outputted to the second detection electrode 56 via the side electrode 20B, and the electric charge (Fz signal) outputted to the third detection electrode 62 via the side electrode 20C, and can detect the external forces (Fx, Fy, Fz) in the directions parallel to the axis (X axis, as described later), the axis (Y axis, as described later), and the axis (Z axis, as described later), which are orthogonal to each other. While the sensor element 42 has a multilayer structure including the first sensor element 46, the second sensor element 52, and the third sensor element 58, the sensor element 42 may also have a configuration using at least one or more. The first sensor element 46, the second sensor element 52, and the third sensor element 58 need not necessarily be stacked in layers. Each sensor element may be accommodated in parallel inside the package 12 so that the force transmission portion 36 can contact the top surface (contact surface) of each sensor element.
Third Embodiment
[0082]
[0083] The pressurizing plates 82 include a first plate 82a which contacts the package 12, and a second plate 82b which contacts the lid 34 (force transmission portion 36). The fastening portion includes a fastening bolt 84a and a fastening nut 84b. In the first plate 82a and the second plate 82b, bolt holes 86a through which the fastening bolt 84a is inserted is formed and counterbores 86b accommodating the head of the fastening bolt 84a and the fastening nut 84b are formed in communication with the bolt holes 86a.
[0084] Here, in the state where the sensor device 10 is held between the first plate 82a and the second plate 82b, the fastening bolt 84a is inserted through the bolt hole 86a and the plates are fastened with the fastening bolt 84a and the fastening nut 84b. Then, the first plate 82a and the second plate 82b receive forces in the direction of approaching each other from the fastening portion and the sensor device 10 is pressurized in the direction of height. Thus, the lid 34 (force transmission portion 36) forming the sensor device 10 applies pressure to the contact surface 44 of the sensor element 42.
[0085] As in the foregoing embodiment, the side electrodes 20A, 20B, 20C, 20D are connected to an electronic circuit (not shown) which receives a signal from the sensor device 10. Therefore, if an external force is applied to the pressurizing plates 82, the external force is transmitted to the contact surface 44 via the force transmission portion 36 and the force received by the contact surface 44 changes. This causes the output of a signal outputted from the sensor device 10 to change. Thus, by using the output of the signal in the case of pressurization only as a reference and monitoring the amount of change in the output of the signal, the force applied to the sensor module 80 (including the direction of the force) can be detected. Also, an electronic circuit (not shown) may be embedded at the position on the first plate 82a that faces the sensor device 10, and the side electrodes 20A, 20B, 20C, 20D of the sensor device 10 may be extended to the lower surface of the package 12. An electrode (not shown) mounted on the electronic circuit (not shown) and the portions of the side electrode 20A, 20B, 20C, 20D extended to the lower surface of the package 12 may be soldered or connected to each other by other measures.
Fourth Embodiment
[0086]
[0087] Here, if a force that causes the relative positions of the pressurizing plates 92 to shift in the Fx direction is applied, the sensor devices 10 detect forces Fx1, Fx2, Fx3, Fx4, respectively. If a force that causes the relative positions of the pressurizing plates 92 to shift in the Fy direction is applied, the sensor devices 10 detect forces Fy1, Fy2, Fy3, Fy4, respectively. Moreover, if a force that causes the relative positions of the pressurizing plates 92 to shift in the Fz direction is applied, the sensor devices 10 detect forces Fz1, Fz2, Fz3, Fz4, respectively. Between the pressurizing plates 92, a relative displacement in which the pressurizing plates 92 shift from each other in a direction of rotating about the X axis (Mx), a relative displacement in which the pressurizing plates 92 shift from each other in a direction of rotating about the Y axis (My), and a relative displacement in which the pressurizing plates 92 shift from each other in a direction of rotating about the Z axis (Mz) can take place. Forces involved in these relative displacements can be transmitted to the sensor devices 10.
[0088] Therefore, in the force detection device 90, the forces Fx, Fy, Fz orthogonal to each other, the rotating force Mx about a direction parallel to Fx as its rotation axis, the rotating force My about a direction parallel to Fy as its rotation axis, and the rotation force Mz about a direction parallel to Fz as its rotation axis can be calculated as follows.
Fx=Fx1+Fx2+Fx3+Fx4
Fy=Fy1+Fy2+Fy3+Fy4
Fz=Fz1+Fz2+Fz3+Fz4
Mx=b(Fz4Fz2)
My=a(Fz3Fz1)
Mz=b(Fx2Fx4)+a(Fy1Fy3)
[0089] Here, a and b are constants. Therefore, the force detection device 90 of this embodiment can detect a force in any three-dimensional direction (forces in six-axis directions). The force detection device 90 can realize airtight sealing of the sensor element 42 accommodated in the package 12 stably over a long period.
Fifth Embodiment
[0090]
[0091] The arm portion 104 includes a first frame 106, a second frame 108, a third frame 110, a fourth frame 112, and a fifth frame 114. The first frame 106 is connected to the main body portion 102 in such a way that the first frame 106 can rotate or bend in relation to the main body portion 102 via a rotating/bending axis. The second frame 108 is connected to the first frame 106 and the third frame 110 via rotating/bending axes. The third frame 110 is connected to the second frame 108 and the fourth frame 112 via rotating/bending axes. The fourth frame 112 is connected to the third frame 110 and the fifth frame 114 via rotating/bending axes. The fifth frame 114 is connected to the fourth frame 112 via a rotating/bending axis. The arm portion 104 is driven as each frame rotates or bends about each rotating/bending axis in combination with the other frames under the control of the control unit.
[0092] The robot hand portion 116 is attached to the distal end of the fifth frame 114. A robot hand 120 that can grasp an object is connected to the fifth frame 114 via a robot hand connecting portion 118 having a built-in motor (not shown) which causes rotational operation.
[0093] Inside the robot hand connecting portion 118, the above force detection device 90 (
[0094] By using this robot 100, an obstacle avoidance operation, an object damage avoidance operation and the like which cannot be coped with by the related-art position control can be easily carried out. The robot 100 that can carry out safe and fine-tuned work can be provided. Moreover, the robot 100 can stably detect a force with high accuracy even when the amount of displacement is small. The invention is not limited to this embodiment and can also be applied to a two-arm robot.