MAGNETIC ELEMENT, POWER SUPPLY, AND ELECTRONIC DEVICE
20230082478 ยท 2023-03-16
Inventors
Cpc classification
H01F27/06
ELECTRICITY
H01F27/306
ELECTRICITY
International classification
H01F27/06
ELECTRICITY
Abstract
This application provides a magnetic element, a power supply, and an electronic device. The magnetic element includes a magnetic core, a coil, and a skeleton, an accommodation space is provided in the magnetic core, and the coil is located in the accommodation space. Surfaces of the magnetic core include a first end face, a second end face, and a side surface connecting the first end face and the second end face. The skeleton is disposed on the side surface and is fixedly connected to the magnetic core. The first end face is flush with or protrudes from one end of the skeleton, and the second end face is flush with or protrudes from the other end of the skeleton.
Claims
1. A magnetic element, wherein the magnetic element comprises a magnetic core, a coil, and a skeleton, an accommodation space is provided in the magnetic core, the coil is located in the accommodation space, surfaces of the magnetic core comprise a first end face, a second end face, and a side surface connecting the first end face and the second end face, the skeleton is disposed on the side surface and is fixedly connected to the magnetic core, the first end face is flush with or protrudes from one end of the skeleton, and the second end face is flush with or protrudes from the other end of the skeleton.
2. The magnetic element according to claim 1, wherein the skeleton is a closed frame architecture, and the skeleton is sleeved at a periphery of the magnetic core; or the skeleton is a partially encircling architecture, and the skeleton is disposed around the magnetic core.
3. The magnetic element according to claim 2, wherein the side surface comprises a first region adjacent to the first end face, a second region adjacent to the second end face, and an intermediate region located between the first region and the second region, the skeleton covers the intermediate region, and the first region and the second region are exposed.
4. The magnetic element according to claim 1, wherein the magnetic core comprises a first magnetic core and a second magnetic core that are fastened to each other, the first end face is a surface of the first magnetic core that is away from the second magnetic core, the second end face is a surface of the second magnetic core that is away from the first magnetic core, and the skeleton is fixed at a fastening part between the first magnetic core and the second magnetic core.
5. The magnetic element according to claim 4, wherein the first magnetic core comprises a first side surface connected to the first end face, the second magnetic core comprises a second side surface connected to the second end face, the first side surface and the second side surface jointly form the side surface, a part of the skeleton overlaps a part of the first side surface, and a part of the skeleton overlaps a part of the second side surface.
6. The magnetic element according to claim 4, wherein the skeleton comprises an inner surface and a fixing part convexly disposed relative to the inner surface, the inner surface faces the side surface, the fixing part is fitted with a concave part in the magnetic core to fix the skeleton to the magnetic core, and the concave part is located at the fastening part between the first magnetic core and the second magnetic core.
7. The magnetic element according to claim 1, wherein the one end of the skeleton is a top surface facing the first end face, the other end of the skeleton is a bottom surface facing the second end face, a boss is convexly disposed on the bottom surface, and the boss does not protrude from the second end face
8. The magnetic element according to claim 1, wherein the one end of the skeleton is a top surface facing the first end face, and the other end of the skeleton is a bottom surface facing the second end face; a mounting hole running through the top surface and the bottom surface is disposed on the skeleton; the magnetic core element further comprises a pin; and the pin is electrically connected to the coil, and the pin extends from the top surface into the mounting hole and extends from the mounting hole on the bottom surface and is bent, so that an end of the pin is parallel to the second end face.
9. The magnetic element according to claim 1, wherein the skeleton comprises an inner surface and an outer surface; the inner surface is a surface of the skeleton that faces the side surface of the magnetic core, and the outer surface is a surface of the skeleton that is away from the side surface of the magnetic core; a mounting hole running through the inner surface and the outer surface is disposed on the skeleton; and the magnetic core element further comprises a pin, and the pin is disposed in the mounting hole.
10. The magnetic element according to claim 1, wherein the magnetic element further comprises a ground pin and an electrical connector, the ground pin is fixed to the skeleton, and the electrical connector is electrically connected between the ground pin and the magnetic core.
11. The magnetic element according to claim 10, wherein the electrical connector comprises a sheet-like member and a wire, the sheet-like member is fixed between the skeleton and the side surface and is electrically connected to the side surface, one end of the wire is electrically connected to the sheet-like member, and the other end of the wire is electrically connected to the ground pin.
12. The magnetic element according to claim 11, wherein the side surface of the magnetic core comprises a first surface and a second surface that are disposed in a non-coplanar manner, the sheet-like member is disposed opposite to the first surface, and the ground pin is disposed opposite to the second surface.
13. The magnetic element according to claim 10, wherein the electrical connector comprises an electrically conductive adhesive, the electrically conductive adhesive is fixed to the side surface and is electrically connected to the side surface, and the electrically conductive adhesive extends to the ground pin and is electrically connected to the ground pin.
14. The magnetic element according to claim 1, wherein the skeleton comprises a heat conductive structure.
15. The magnetic element according to claim 14, wherein the heat conductive structure is embedded in the skeleton, or the heat conductive structure is disposed on the inner surface or the outer surface of the skeleton, the inner surface is a surface of the skeleton that faces the side surface of the magnetic core, and the outer surface is a surface of the skeleton that is away from the side surface of the magnetic core.
16. The magnetic element according to claim 15, wherein the heat conductive structure comprises a coolant pipe extending within the skeleton, and a coolant is disposed in the coolant pipe.
17. The magnetic element according to claim 15, wherein the heat conductive structure comprises a heat pipe, and the heat pipe is attached to the inner surface and/or the outer surface of the skeleton.
18. The magnetic element according to claim 15, wherein the heat conductive structure comprises a metal sheet having a heat conduction capability, and the metal sheet is disposed on a surface of the skeleton.
19. A power supply, comprising a circuit board and a magnetic element, wherein the magnetic element comprises a magnetic core, a coil, and a skeleton, an accommodation space is provided in the magnetic core, the coil is located in the accommodation space, surfaces of the magnetic core comprise a first end face, a second end face, and a side surface connecting the first end face and the second end face, the skeleton is disposed on the side surface and is fixedly connected to the magnetic core, the first end face is flush with or protrudes from one end of the skeleton, and the second end face is flush with or protrudes from the other end of the skeleton; the skeleton is connected to the circuit board, to mount the magnetic element to the circuit board.
20. An electronic device, wherein the electronic device comprises a power supply wherein the power supply comprising a circuit board and a magnetic element, wherein the magnetic element comprises a magnetic core, a coil, and a skeleton, an accommodation space is provided in the magnetic core, the coil is located in the accommodation space, surfaces of the magnetic core comprise a first end face, a second end face, and a side surface connecting the first end face and the second end face, the skeleton is disposed on the side surface and is fixedly connected to the magnetic core, the first end face is flush with or protrudes from one end of the skeleton, and the second end face is flush with or protrudes from the other end of the skeleton; the skeleton is connected to the circuit board, to mount the magnetic element to the circuit board.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0051] To describe technical solutions in embodiments of this application more clearly, the following describes the accompanying drawings required in embodiments of this application.
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DESCRIPTION OF EMBODIMENTS
[0074] The following clearly describes technical solutions in embodiments of this application with reference to accompanying drawings in embodiments of this application. It is clear that the described embodiments are merely some but not all of embodiments of this application.
[0075] Currently, a conventional magnetic element undergoes the following improvements to implement thinning:
[0076] Refer to both
[0077]
[0078] In a conventional magnetic element 100a, a coil 20a uses a flat structure, to reduce a thickness of the coil 20a, and the coil 20a is sleeved on a skeleton 30a. The skeleton 30a and the coil 20a that is sleeved on the skeleton 30a are mounted together in an accommodation space of a magnetic core 10a, and the skeleton 30a is fixed to the magnetic core 10a. It may be understood that, in the foregoing conventional magnetic element 100a, the skeleton 30a is disposed inside the magnetic core 10a, and the thickness of the skeleton 30a is still a part of a thickness of the conventional magnetic core element 100a. To be specific, the thickness of the skeleton 30a restricts reduction of the thickness of the conventional magnetic core element 100a, and is not conducive to thinning of the conventional magnetic core element 100a.
[0079] Refer to
[0080] In another conventional magnetic element 100b, a skeleton on which a coil 20b is sleeved is canceled. Instead, the coil 20b is sleeved inside a magnetic core 10b, and a skeleton 30b is fixedly supported on one end of the magnetic core 10b as a base. It may be understood that, in the conventional magnetic core element 100b, the skeleton 30b is located on one end of the magnetic core 10b, and a thickness of the skeleton 30b is still a part of a thickness of the conventional magnetic core element 100b, restricts reduction of the thickness of the conventional magnetic core element 100b, and is not conducive to thinning of the conventional magnetic core element 100b.
[0081] Compared with the conventional magnetic elements (100a and 100b), the magnetic element provided in an embodiment of this application can effectively implement thinning.
[0082] Refer to
[0083] The electronic device 1000 provided in this embodiment of this application includes a power supply 1100 provided in this embodiment of this application. It should be noted that, with development of electronic technologies, the thin electronic device 1000 is increasingly favored by users. In the electronic device 1000, main working components such as a display 1200 and sound equipment 1300 need to be powered by the power supply 1100. The power supply 1100 is electrically connected to the display 1200 and the sound equipment 1300. An output of the power supply 1100 is used to drive the display 1200 to display a picture, and drive a sound-producing device such as the sound equipment 1300 to make sound, and so on. However, the power supply 1100 also restricts development of thinning of the electronic device 1000 to a great extent. In this embodiment of this application, a thickness of the power supply 1100 is reduced, and thinning of the power supply 1100 makes the electronic device 1000 provided in this embodiment of this application also meet a thinning requirement. It may be understood that, the electronic device 1000 provided in this embodiment of this application may be any electronic device 1000 that can be equipped with the power supply 1100 provided in this embodiment of this application, such as a smart TV, a desktop ultra-thin terminal, or an electronic media screen. This is not specifically limited herein.
[0084] The power supply 1100 provided in this embodiment of this application includes a circuit board and a magnetic element 100 provided in this embodiment of this application. In this embodiment of this application, the magnetic element 100 has a thinning characteristic, so that the power supply 1100 including the magnetic element 100 also has the thinning characteristic.
[0085] Refer to both
[0086]
[0087] The magnetic element 100 provided in this embodiment of this application includes a magnetic core 10, a coil 20, and a skeleton 30. An accommodation space is provided in the magnetic core 10, the coil 20 is located in the accommodation space, surfaces of the magnetic core 10 include a first end face 101, a second end face 102, and a side surface 103 connected between the first end face 101 and the second end face 102, the skeleton 30 is disposed on the side surface 103 and is fixedly connected to the magnetic core 10, the first end face 101 is flush with or protrudes from one end of the skeleton 30, and the second end face 102 is flush with or protrudes from the other end of the skeleton 30.
[0088] The first end face 101 and the second end face 102 of the magnetic core 10 may be planar surfaces, or may be arc-shaped surfaces that protrude outward. When the first end face 101 and the second end face 102 are the planar surfaces, a vertical distance between the first end face 101 and the second end face 102 is a thickness of the magnetic core 10, or when the first end face 101 and the second end face 102 are the arc-shaped surfaces that protrude outward, the thickness of the magnetic core 10 is a maximum vertical distance between the first end face 101 and the second end face 102.
[0089] It may be understood that, in the magnetic element 100, the skeleton 30 does not protrude from the magnetic core 10 in a thickness direction, to be specific, one end of the skeleton 30 does not protrude from the first end face 101, and the other end of the skeleton 30 does not protrude from the second end face 102. Therefore, a thickness of the skeleton 30 is not a part of an overall thickness of the magnetic element 100, and the maximum vertical distance between the first end face 101 and the second end face 102 can represent the thickness of the magnetic element 100. When the magnetic element 100 provided in this embodiment of this application is used, the thickness of the magnetic element 100 is limited only by the thickness of the magnetic core 10, instead of being limited by an accumulated thickness of the magnetic core 10 and the skeleton 30. In other words, the thickness of the skeleton 30 does not restrict reduction of the thickness of the magnetic element 100, so that the magnetic element 100 can implement thinning.
[0090] The magnetic core 10 includes a first magnetic core 11 and a second magnetic core 12 that are fastened to each other, the first end face 101 is a surface of the first magnetic core 11 that is away from the second magnetic core 12, the second end face 102 is a surface of the second magnetic core 12 that is away from the first magnetic core 11, and the skeleton 30 is fixed at a fastening part between the first magnetic core 11 and the second magnetic core 12. In addition, the first magnetic core 11 includes a first side surface 113 connected to the first end face 101, the second magnetic core 12 includes a second side surface 123 connected to the second end face 102, the first side surface 113 and the second side surface 123 jointly form the side surface 103, a part of the skeleton 30 overlaps a part of the first side surface 113, and a part of the skeleton 30 overlaps a part of the second side surface 123.
[0091] It may be understood that, the magnetic core 10 is of an up-down separated structure. The first magnetic core 11 and the second magnetic core 12 are fastened together in a cover shape to form the magnetic core 10. Existence of the magnetic core 10 of the separated structure makes the structure of the magnetic element 100 more flexible and changeful, and makes the process of mounting and disassembling more convenient. This is conducive to maintenance operation. In addition, the skeleton 30 is fixed at the fastening part between the first magnetic core 11 and the second magnetic core 12, and a part of the skeleton 30 may overlap and be connected to the first side surface 113, and a part of the skeleton 30 may overlap and be connected to the second side surface 123, so that when the skeleton 30 is fixedly connected to the first side surface 113 of the first magnetic core 11 and the second side surface 123 of the second magnetic core 12, the seam between the first magnetic core 11 and the second magnetic core 12 can be further blocked at the same time, so that structural integrity of the magnetic element 100 is better.
[0092] Structures of the first magnetic core 11 and the second magnetic core 12 may be vertically symmetrical structures, and the fastening part between the first magnetic core 11 and the second magnetic core 12 is located at an intermediate position of the magnetic core 10. In another implementation, the first magnetic core 11 and the second magnetic core 12 may be alternatively asymmetric structures. For example, the first magnetic core 11 is E-shaped, and the second magnetic core 12 is I-shaped (it may be understood that the second magnetic core 12 is flat). After the first magnetic core 11 and the second magnetic core 12 are fastened, the fastening part is located at a position close to the second end face 102. A position at which the skeleton 30 is fixed is at the fastening part between the first magnetic core 11 and the second magnetic core 12. It may be understood that the position at which the skeleton 30 and the magnetic core 10 are fixedly connected is at an intermediate position of the magnetic core 10, or may be at a position close to the first end face 101 or the second end face 102. In this implementation, a specific position relationship of the skeleton 30 relative to the magnetic core 10 and the position at which the skeleton 30 is fixed on the magnetic core 10 are not limited. In this implementation, it is emphasized strongly that the position at which the skeleton 30 is fixed is at the fastening part between the first magnetic core 11 and the second magnetic core 12, a concave part for fixing the skeleton 30 is easily formed at the fastening part, and a fixing part on the skeleton 30 can be extended into the concave part to implement positioning of the skeleton 30 and the magnetic core 10.
[0093] In an implementation, protrusion and groove structures may be provided on a contact surface between the first magnetic core 11 and the second magnetic core 12, so that the first magnetic core 11 and the second magnetic core 12 are clamped and connected to each other by using the protrusion and groove structures, to form the magnetic core 10. Similarly, an adhesive member may be disposed on the contact surface between the two sub magnetic cores 10, so that the two sub magnetic cores 10 are bonded together by using the adhesive member, to form the magnetic core 10. The adhesive member includes but is not limited to colloid, and may be alternatively any substance and structure that meet corresponding functional requirements. This is not specifically limited herein.
[0094] An accommodation space and a fiber post 13 standing in the accommodation space are formed between the first magnetic core 11 and the second magnetic core 12, and the accommodation space and the fiber post 13 are used for mounting the coil 20. The fiber post 13 in the accommodation space may be cylindrical, so that the magnetic element 100 can carry a current of higher intensity.
[0095] To meet safety insulation requirements of different degrees, the coil 20 may be manufactured through winding of wires with different safety insulation degrees, such as ordinary enameled wires, three-layer insulated wires, or film-coated wires. A layer of insulation tape or insulation paper may be laid on a surface of the coil 20 that is in contact with the magnetic core 10, and in a process of assembly and use of the magnetic element 100, existence of the insulation tape or insulation paper can improve the safety insulation degree and can further effectively prevent the coil 20 from being damaged, thereby improving a production yield of the magnetic element 100. It may be understood that, the coil 20 may be an independent winding coil, or a plurality of winding coils, and the plurality of winding coils are coupled to each other.
[0096] In this application, an extension direction of the vertical distance between the first end face 101 and the second end face 102 is used as a thickness direction of the magnetic element 100.
[0097] The first end face 101 and the second end face 102 of the magnetic core 10 may be planar surfaces, or may be arc-shaped surfaces that protrude outward. When the first end face 101 and the second end face 102 are the planar surfaces, a vertical distance between the first end face 101 and the second end face 102 is a thickness of the magnetic core 10, or when the first end face 101 and the second end face 102 are the arc-shaped surfaces that protrude outward, the thickness of the magnetic core 10 is a maximum vertical distance between the first end face 101 and the second end face 102. Therefore, a size of the side surface 103 in the thickness direction cannot fully represent the thickness of the magnetic core 10. It can be learned that, the thickness of the skeleton 30 may not be limited to not protruding from an edge of the side surface 103. Provided that the skeleton 30 is located within a maximum vertical distance range between the first end face 101 and the second end face 102, existence of the skeleton 30 does not affect the total thickness of the magnetic element 100.
[0098] A position relationship between the skeleton 30 and the magnetic core 10 may include a plurality of different implementation architectures, and the following several implementations are used as examples for description.
[0099] Refer to
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[0101] In an implementation, the side surface 103 includes a first region 110 adjacent to the first end face 101, a second region 120 adjacent to the second end face 102, and an intermediate region 130 located between the first region 110 and the second region 120, the skeleton 30 covers the intermediate region 130, and the first region 110 and the second region 120 are exposed. It may be understood that, because the intermediate region 130 is located between the first region 110 and the second region 120, and the skeleton 30 covers only the intermediate region 130, in the thickness direction, the skeleton 30 is located in the middle of the magnetic core 10, so that a space occupied by the magnetic element 100 can be reduced. It may be understood that, in this implementation, the first end face 101 protrudes from one end of the skeleton, the second end face 102 protrudes from the other end of the skeleton, and the thickness of the skeleton 30 does not form a part of the overall thickness of the magnetic element 100, to ensure thinning of the magnetic element 100. On this basis, the exposed first region 110 and second region 120 may be assembled into a hole or a slot in the circuit board 200, so that a sink plate structure is formed in an architecture in which the magnetic element 100 is mounted to the circuit board 200, thereby reducing a space.
[0102] Refer to
[0103] In an implementation, in the thickness direction of the magnetic element 100, one end of the skeleton 30 is flush with the first end face 101, and the other end of the skeleton 30 is flush with the second end face 102. When the first end face 101 and the second end face 102 are planar surfaces, the two ends of the skeleton 30 are respectively flush with the first end face 101 and the second end face 102. When the first end face 101 and the second end face 102 are arc-shaped surfaces that protrude outward, that the two ends of the skeleton 30 are respectively flush with the first end face 101 and the second end face 102 may be understood as follows: The two ends of the skeleton 30 are flush with positions of any height of the first end face 101 and the second end face 102. Provided that one end of the skeleton 30 does not protrude from a position of the first end face 101 that is far away from the second end face 102, and the other end of the skeleton 30 does not protrude from a position of the second end face 102 that is far away from the first end face 101, the skeleton 30 does not occupy the thickness of the magnetic element 100, to ensure thinning of the magnetic element 100. In addition, when the skeleton 30 is sleeved at the periphery of the magnetic core 10, upper and lower surfaces of an integral structure formed are flat, so that the structure is stable, and structural stability of the magnetic element 100 is enhanced.
[0104] For ease of understanding, the foregoing structure may be expressed as follows: A vertical projection profile edge of one end of the skeleton 30 on the side surface 103 overlaps a vertical projection profile edge of the first end face 101 on the side surface 103, and a vertical projection profile edge of the other end of the skeleton 30 on the side surface 103 overlaps a vertical projection profile edge of the second end face 102 on the side surface 103.
[0105] Refer to
[0106] In an implementation, in the thickness direction of the magnetic element 100, one end of the skeleton 30 is flush with the first end face 101, and the second end face 102 protrudes from the other end of the skeleton 30. In this implementation, the thickness of the skeleton 30 is less than the thickness of the magnetic core 10, and one end of the magnetic element 100 is flat, so that the structure is stable and aesthetic. In addition, because the second end face 102 protrudes from the other end of the skeleton 30, sink plate assembly can be performed on the magnetic element 100 more conveniently. To be specific, in a structure in which the magnetic element 100 is mounted to the circuit board 200, the second end face 102 extends into the hole or the slot of the circuit board 200, so that the thickness of the overall structure can be reduced. This is more conducive to implementing thinning.
[0107] For ease of understanding, the foregoing structure may be expressed as follows: A vertical projection profile edge of one end of the skeleton 30 on the side surface 103 overlaps a vertical projection profile edge of the first end face 101 on the side surface 103, and a vertical projection profile edge of the other end of the skeleton 30 on the side surface 103 is located in a range of the side surface 103 and a vertical projection profile range of the second end face 102 on the side surface 103.
[0108] Refer to
[0109] In an implementation, one end of the skeleton 30 may be alternatively designed to be flush with the second end face 102, and the first end face 101 protrudes from the other end of the skeleton 30.
[0110] It should be noted that, there may be a plurality of overall structures and position relationships between the skeleton 30 and the magnetic core 10, including but not limited to cases described in the foregoing several implementations, and may be any structure and position relationship that can meet a corresponding functional requirement. Details are not described herein.
[0111] In this embodiment, the skeleton 30 is a closed frame architecture, and the skeleton 30 is sleeved at a periphery of the side surface 103 and is fixedly connected to the magnetic core 10. The skeleton 30 includes an inner surface 301 and an outer surface 302. The inner surface 301 is close to the magnetic core 10 and is disposed opposite to the side surface 103. The outer surface 302 is disposed on a side of the skeleton 30 that is away from the magnetic core 10. One end of the skeleton 30 does not protrude from the first end face 101, and the other end of the skeleton 30 does not protrude from the second end face 102. It may be understood that, when the skeleton 30 is the closed frame architecture and is sleeved at the periphery of the magnetic core 10, structural stability and rigidity of the skeleton 30 are good, and the skeleton 30 is sleeved at the periphery of the magnetic core 10, so that overall stability of the magnetic element 100 is strong. In addition, a size of a middle hollowed-out region of the skeleton 30 may be slightly greater than a size of the periphery of the magnetic core 10, so that a specific gap exists between the skeleton 30 and the magnetic core 10, to facilitate mounting. In addition, the gap may be used to provide a space for disposing silica gel, to fixedly connect the skeleton 30 and the magnetic core 10.
[0112] In addition, the skeleton 30 is not limited to a full-encircling structure, and may be any structure, provided that the skeleton 30 can fix the magnetic core 10 and satisfy another corresponding required function.
[0113] Also refer to
[0114] In an implementation, the skeleton 30 is a partially encircling architecture, the skeleton 30 is disposed around the magnetic core 10, and the skeleton 30 sleeved on the magnetic core 10 is provided with a notch. When the skeleton 30 is the partially encircling architecture and is disposed around the magnetic core 10, it is equivalent to providing a notch in the skeleton 30 in the foregoing closed frame structure. In this implementation, the skeleton 30 does not entirely encircle the magnetic core 10, and existence of the notch enables the skeleton 30 to have flexibility, that is, to have an elastic deformation capability. In this case, a size of the skeleton 30 may be designed to be small. To be specific, when the skeleton 30 is sleeved at the periphery of the magnetic core 10, the skeleton 30 is closely fitted with the magnetic core 10. In other words, the size of the middle hollowed-out region of the skeleton 30 may be slightly less than the size of the periphery of the magnetic core 10, so that when the skeleton 30 is disposed around the magnetic core 10, the skeleton 30 has elastic deformation to some extent. The skeleton 30 can be more firmly mounted on the magnetic core 10 through elastic clamping force of the skeleton 30, and the skeleton 30 and the magnetic core 10 are connected without using silica gel. In this way, it is more convenient and easier to mount the skeleton 30 on the magnetic core 10.
[0115] It may be understood that, when the skeleton 30 is fixed on the magnetic core 10 in an adhesive manner, structures of the skeleton 30 may be more diversified, the skeleton 30 may be a non-encircling architecture, and the skeleton 30 may be fixed on only one of the side surfaces 103. The skeleton 30 is not limited to an integrated structure, and may be alternatively a separated structure. For example, the skeleton 30 includes at least two separate sub-skeletons, which are respectively fixed on a plurality of non-coplanar surfaces of the side surfaces 103. Therefore, the skeleton 30 may be of a plurality of structures that can meet corresponding functional requirements, and is not specifically limited herein.
[0116] It should be noted that, there are a plurality of manners in which the skeleton 30 is fixedly connected to the magnetic core 10. Details are not described herein. The following implementations are used merely as examples for detailed description.
[0117] Refer to
[0118] In an implementation, the skeleton 30 includes an inner surface 301 facing the side surface 103 and a fixing part 71 convexly disposed relative to the inner surface 301, the fixing part 71 is fitted with the concave part 72 in the magnetic core 10 to fix the skeleton 30 to the magnetic core 10, and the concave part 72 is located at the fastening part between the first magnetic core 11 and the second magnetic core 12. It should be noted that, the magnetic element 100 in this application is a high-precision element, and a position fixing relationship between the skeleton 30 and the magnetic core 10 needs to be precisely controlled based on an actual requirement. Because the skeleton 30 is sleeved at the periphery of the side surface 103 of the magnetic core 10, a fixed connection between the skeleton 30 and the magnetic core 10 is specifically presented as a fixed connection between the inner surface 301 and the side surface 103. In this implementation, the inner surface 301 and the side surface 103 are fixedly connected to each other in a clamping manner. To be specific, the fixing part 71 is convexly disposed on the inner surface 301, the concave part 72 is concavely provided at the fastening part between the first magnetic core 11 and the second magnetic core 12, and the fixing part 71 is fitted with the concave part 72 in the magnetic core 10, to implement precise positioning and fixed connection between the skeleton 30 and the magnetic core 10. It may be understood that, when the skeleton 30 and the magnetic core 10 are fixedly connected to each other in the foregoing clamping manner, not only positioning and connection precision is high, but also the process of mounting and dissembling between the skeleton 30 and the magnetic core 10 is simple. This is more conducive to subsequent maintenance operation. The fixing part 71 may be located at an intermediate part of the inner surface 301, or may be located on an edge of the inner surface 301, and different positions of the fixing part 71 may change the position of the skeleton 30 on the side surface 103, to meet different structural requirements.
[0119] Refer to
[0120] In an implementation, there are a plurality of connection structures 70 between the skeleton 30 and the magnetic core 10. To be specific, a plurality of fixing parts 71 are distributed on the inner surface 301, a plurality of concave parts 72 are distributed at corresponding positions on the side surface 103, and the plurality of fixing parts 71 are fitted with the plurality of concave parts 72, to implement a fixed connection between the skeleton 30 and the magnetic core 10. Existence of the plurality of fixing parts 71 and the plurality of concave parts 72 enables the fixed connection between the skeleton 30 and the magnetic core 10 to have higher stability, and positioning of a position relationship between the skeleton 30 and the magnetic core 10 to be more accurate and reliable.
[0121] In an implementation, the skeleton 30 and the magnetic core 10 may be alternatively fixed to each other in an adhesive manner, for example, silica gel is disposed between the skeleton 30 and the magnetic core 10. The skeleton 30 and the magnetic core 10 are fixed to each other simultaneously through a fitting connection between the fixing part 71 and the concave part 72 and an adhesive connection of silica gel. Existence of silica gel enables the fixed connection between the skeleton 30 and the magnetic core 10 to have high stability, and operation of a connection manner by using silica gel is simple, and costs are low. This is more conducive to improving processing efficiency. It may be understood that, the skeleton 30 and the magnetic core 10 may be connected not only by using silica gel, but may also be connected by using any substance having a corresponding viscosity function. This is not specifically limited herein.
[0122] Refer to
[0123] It can be learned from the foregoing several implementations that, in a fixing process between the skeleton 30 and the magnetic core 10, fitting between the fixing part 71 and the concave part 72 implements precise positioning between the skeleton 30 and the magnetic core 10; and in a process of sink plate assembly of the magnetic element 100 on the circuit board 200, fitting between the boss 34 and the locating slot implements precise positioning between the magnetic element 100 and the circuit board 200. Because the overall structure of the magnetic element 100 has a high precision requirement, in a specific implementation, the fixing part 71 is disposed on the skeleton 30, the concave part 72 is provided in the magnetic core 10, the boss 34 is convexly disposed on one end of the skeleton 30, and the locating slot adapted to the boss 34 is concavely provided at the corresponding position of the circuit board 200. The fixing part 71, the concave part 72, the boss 34, and the locating slot coexist, so that the overall structure of the magnetic element 100 can be accurately controlled and positioned, thereby ensuring that the overall structure of the magnetic element 100 has good working performance while implementing thinning.
[0124] As shown in
[0125] The pin 40 includes a ground pin 41, and the ground pin 41 is grounded. The magnetic element 100 further includes an electrical connector 50, the ground pin 41 is fixed to the skeleton 30, and the electrical connector 50 is electrically connected between the ground pin 41 and the magnetic core 10. It should be noted that, when the magnetic element 100 normally operates, the magnetic core 10 needs to be grounded. If the magnetic core 10 is not grounded, the magnetic core 10 generates a floating voltage to ground, and existence of the floating voltage causes the magnetic core 10 to perform intermittent disruptive discharge to ground. Consequently, structural damage is caused to the magnetic element 100 and a large safety hazard is caused. In this implementation, one end of the electrical connector 50 is electrically connected to the magnetic core 10, and the other end of the electrical connector 50 is electrically connected to the ground pin 41, so that the magnetic core 10 is grounded at one point, to eliminate a possibility of forming a floating potential, thereby avoiding adverse impact caused by the floating potential.
[0126] In this embodiment, the electrical connector 50 includes a sheet-like member 51 and a wire 52, the sheet-like member 51 is fixed between the skeleton 30 and the side surface 103 and is electrically connected to the side surface 103, one end of the wire 52 is electrically connected to the sheet-like member 51, and the other end of the wire 52 is electrically connected to the ground pin 41. In a specific implementation, the other end of the wire 52 is wound into an annular structure 521, and the annular structure 521 is sleeved on the ground pin 41. In the foregoing structure, the electrical connector 50 can effectively implement an electrical connection between the magnetic core 10 and the ground pin 41. The sheet-like member 51 may be a metal sheet-like structure. The wire 52 may be an electrically conductive line structure. The wire 52 may be alternatively replaced with a strip-shaped metal structure with specific bending performance, or replaced with an FPC.
[0127] In
[0128] It may be understood that, the electrical connector 50 may be only an electrically conductive adhesive, the electrically conductive adhesive is fixed to the side surface 103 and is electrically connected to the side surface 103, and the electrically conductive adhesive extends to the ground pin 41 and is electrically connected to the ground pin 41. Serving as the electrical connector, the electrically conductive adhesive can also meet a corresponding functional requirement. In addition, use of the electrically conductive adhesive ensures that an operation of electrical connection between the electrical core 10 and the ground pin 41 is simple, and costs are low.
[0129] It may be understood that, a structure of the electrical connector 50 includes but is not limited to the structure provided in this implementation, and may be alternatively any structure that meets a corresponding function. Details are not described herein.
[0130] It should be noted that, when the pin 40 is fixed on the skeleton 30, the mounting hole 33 needs to be first provided in the skeleton 30, and then the pin 40 is fixedly connected in the mounting hole 33, to implement a corresponding function. It may be understood that, to make the magnetic element 100 implement thinning, a volume of the skeleton 30 needs to be reduced to the greatest extent, so that the skeleton 30 occupies a smaller space. However, when the volume of the skeleton 30 is small, it becomes difficult to punch a hole in the skeleton 30, and it is even possible to damage the overall structure of the skeleton 30. Consequently, the function of the magnetic element 100 is adversely affected.
[0131] In this embodiment, the skeleton 30 includes a body 31 and a pin mounting part 32, the pin mounting part 32 is convexly disposed on a surface of the body 31 that is away from the side surface 103, the pin 40 is fixed on the pin mounting part 32, or the mounting hole 33 is provided in the pin mounting part 32, and then the pin 40 is disposed in the mounting hole 33. It may be understood that, existence of the pin mounting part 32 provides a proper punching position, so that punching is more convenient, and does not cause damage to the overall structure of the skeleton 30. The pin mounting part 32 convexly disposed on a partial outer surface 302 of the skeleton 30 does not occupy a large space, so that a thinning requirement is met to the greatest extent while the structure and function of the magnetic element 100 are not affected.
[0132] Also refer to
[0133] It should be noted that, when the pin 40 is disposed in the mounting hole 33, an end of the pin 40 is bent outward, so that the end of the pin 40 is parallel to the second end face 102. A bending design of the pin 40 enables the pin 40 not to protrude from the skeleton 30 by a large distance in a thickness direction, to prevent a length of the pin 40 from affecting the thickness of the magnetic element 100, thereby ensuring thinning of the magnetic element 100.
[0134] Also refer to
[0135] The mounting hole 33 runs through the inner surface 301 of the skeleton 30 and an outer surface 302 opposite to the inner surface 301. When the pin 40 is disposed in the mounting hole 33, a run-through direction of the mounting hole 33 is parallel to the second end face 102, so that a placement direction of the pin 40 is parallel to the second end face 102. Therefore, the pin 40 is fixed on the skeleton 30 in a direction perpendicular to the thickness direction. The pin 40 does not protrude from the skeleton 30 in the thickness direction, so that the thickness of the skeleton 30 does not increase, and the thickness of the magnetic element 100 is not affected, thereby facilitating thinning of the magnetic element 100.
[0136] In the foregoing two implementations, the circuit board 200 does not need to be punched to allow the pin 40 to run through, a pad may be directly disposed on a surface of the circuit board 200, and the foregoing pin parallel to the second end face 102 is welded on the pad, so that a corresponding function can be implemented, a welding process is convenient, and thinning is facilitated.
[0137] It may be understood that, a limiting structure may be disposed in the mounting hole 33, and the limiting structure fixes the pin 40. Existence of the limiting structure makes the fixed connection between the pin 40 and the skeleton 30 stable, to avoid losing parts in a use process. Similarly, when the wire 52 of the coil 20 is thick, and when a wire led-out line is directly used as the pin 40 and fixed in the mounting hole 33, the limiting structure may also be used to fix the wire led-out line, to improve stability of the overall structure.
[0138] It may be understood that, when the magnetic element 100 works, the coil 20 releases heat sharply. When a temperature of the coil 20 is excessively high, working performance of the magnetic element 100 is affected to some extent, and some irreparable damage is even caused to the magnetic element 100, causing a dysfunction to the magnetic element 100. Therefore, a heat conductive structure may be further disposed on the skeleton 30. There are a plurality of forms of a form structure and a position relationship of the heat conductive structure. Details are not described herein. The following implementations are used merely as examples for detailed description.
[0139] Refer to
[0140] In an implementation, the heat conductive structure 60 is embedded in the skeleton 30. In a specific implementation, the heat conductive structure 60 is a coolant pipe, the coolant pipe is disposed in the skeleton 30 and extents along the skeleton 30. A coolant is circularly introduced in the coolant pipe, so that the coil 20 can be cooled to some extent, to avoid the foregoing adverse impact, thereby ensuring a normal function of the magnetic element 100.
[0141] The heat conductive structure 60 may be alternatively disposed on the inner surface 301 or the outer surface 302 of the skeleton 30. The inner surface 301 is a surface of the skeleton 30 that faces the side surface 103 of the magnetic core 10, and the outer surface 302 is a surface of the skeleton 30 that is away from the side surface 103 of the magnetic core 10.
[0142] Refer to
[0143] In an implementation, the heat conductive structure 60 is disposed on the outer surface 302 of the skeleton 30. In a specific implementation, the coolant pipe (for example, a heat pipe) is attached to the outer surface 302 of the skeleton 30, and a coolant is introduced in the coolant pipe, to perform overall cooling on the magnetic element 100.
[0144] Refer to
[0145] In an implementation, the heat conductive structure 60 is disposed on the inner surface 301 of the skeleton 30. In a specific implementation, the coolant pipe (for example, a heat pipe) is attached to the inner surface 301 of the skeleton 30, and a coolant is introduced in the coolant pipe, to perform overall cooling on the magnetic element 100.
[0146] Refer to
[0147] In an implementation, the heat conductive structure 60 is disposed on the outer surface 302 of the skeleton 30. The heat conductive structure is a metal sheet having a heat conduction capability, for example, a fin structure similar to a heat sink, and the metal sheet and a plastic part only need to be integrally formed by using an injection molding process. The metal sheet may be disposed on any surface of the plastic skeleton 30. Provided that it is ensured that a part that is of the skeleton 30 and on which the pin 40 is disposed is an insulator, the metal sheet may also be embedded in the plastic skeleton 30. The metal sheet can perform air-cooled heat dissipation on the magnetic element 100, to ensure working performance and a service life of the magnetic element 100. The metal sheet may be combined with the heat pipe to perform heat dissipation for the magnetic element 100.
[0148] It may be understood that, the heat conductive structure 60 is disposed at any position of the skeleton 30, and because the skeleton 30 is attached to the magnetic core 10, the heat conductive structure 60 can achieve a particular heat conduction and cooling effect on the coil 20 in the magnetic core 10.
[0149] Also refer to
[0150] The power supply 1100 provided in this embodiment of this application includes the circuit board 200 and the magnetic element 100 provided in embodiments of this application. In the magnetic element 100, the skeleton 30 is sleeved on the side surface of the magnetic core 10, and the skeleton 30 does not protrude from the magnetic core 10 in a thickness direction of the magnetic element 100, to be specific, in an extension direction of a maximum vertical distance between the first end face 101 and the second end face 102. Therefore, a thickness of the skeleton 30 is not a part of an overall thickness of the magnetic element 100. In other words, the thickness of the skeleton 30 does not restrict reduction of the thickness of the magnetic element 100, so that the magnetic element 100 can implement thinning, and the power supply 1100 is further enabled to implement thinning. Because the magnetic core 10 protrudes from the skeleton 30 in the thickness extension direction, a hole or a slot adapted to a convex part of the magnetic core 10 is dug in the circuit board 200, so that the convex part of the magnetic core 10 can be embedded into the hole or the slot, to implement sink plate assembly of the magnetic element 100 on the circuit board 200, thereby enabling the power supply 1100 to meet a thinning requirement. In addition, a positioning structure may be further disposed between the circuit board 200 and the magnetic element 100. For example, the boss 34 is convexly disposed on one end of the skeleton 30, and the locating slot is concavely provided at a corresponding position of the circuit board 200, and the boss 34 is fitted with the locating slot, to enable the magnetic element 100 to be accurately positioned and mounted on the circuit board 200.
[0151] The magnetic element, the power supply, and the electronic device provided in embodiments of this application are described in detail above. Specific embodiments are used in this specification to describe the solutions provided in this application. The descriptions in the foregoing embodiments are merely used to help understand the solutions provided in this application. In addition, a person of ordinary skill in the art may change both specific implementations and application scope based on the embodiments provided in this application. In conclusion, the content of this specification shall not be construed as a limitation on this application.