PNEUMATIC ACTUATOR
20230078880 · 2023-03-16
Inventors
Cpc classification
F15B15/261
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41F3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B15/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pneumatic actuator for imparting velocity to a resting object, comprising a fixed member and a ram, the ram having two or more generally elongated ram members,
wherein the fixed member is formed with a base plate having an inlet hole therethrough,
the ram members are formed and disposed concentrically about the center axis so as to lie one within another and to move in a telescopic arrangement,
the innermost one of the ram members is configured to enable it to be driven by any pressurized gas fed through the inlet hole and to drive the object, and each of the other ram members is configured to move only behind the innermost ram member;
the actuator being operative to move the innermost ram member along its entire range of motion and thereby impart velocity to the object.
Claims
1. A pneumatic actuator for imparting velocity to a resting object, comprising a fixed member and a ram, the ram having two or more generally elongated ram members, each having a first end and a second end, wherein the fixed member is formed with a base plate and an outer cylinder, fixedly joined to the base plate concentrically about a center axis, the base plate having an inlet hole therethrough, wherein the ram members are disposed concentrically about said center axis so as to lie one within another and within the outer cylinder, the first end of each ram member being disposed closer to the base plate than its second end, and to move parallel to the center axis in a telescopic arrangement, wherein the innermost one of said ram members is displaceable independently of the other ram members and is configured so as to enable it to be driven by a pressurized gas fed through said inlet hole so that its second end drives the object, and wherein each of the other ram members is configured to be acted on by the pressurized gas only after displacement of the innermost one of said ram members so as to begin to move only after said innermost ram member is extended; the actuator being operative, upon the feeding of pressurized gas into the inlet hole, to move said innermost ram member along its entire range of motion and thereby impart velocity to the object.
2. The actuator of claim 1, wherein the fixed member further includes an inner cylinder, fixedly joined to the base plate concentrically about the center axis and configured to accommodate said innermost ram member, and wherein said inlet hole is in fluid communication solely with space inside said inner cylinder.
3. The actuator of claim 1, configured so that none of said other ram members exerts a force, directly or indirectly, on said innermost ram member in a direction away from the base plate at any time during operation.
4. The actuator of claim 3, being further operative to have any of the ram member pull another ram member that is disposed next outside it.
5. The actuator of claim 3, further comprising a shock absorbing system, in fluid communication with a space between said outer cylinder of the fixed member and the outermost one of said ram members, the shock absorbing system being operative to prevent said outermost ram member from moving faster than the ram member next within it.
6. The actuator of claim 1, wherein at least two of the ram members include means for locking one of them to the other.
7. The actuator of claim 1, further comprising means for interlocking any one of the ram members with a second ram member next outside it.
8. The actuator of claim 7, wherein said means for locking are operative to interlock said one ram member with said second ram member upon said one ram member having moved a predefined distance relative to said second ram member.
9. The actuator of claim 8, wherein said means for locking include a pin near the first end of said one ram member and a groove near the second end of said second ram member, the groove formed to accommodate said pin.
10. The actuator of claim 7, configured so as to enable each of said other ram members to be driven by the pressurized gas while that ram member is interlocked with a ram member next within it.
11. The actuator of claim 10, wherein the effective cross-sectional area of all the ram members that are interlocked and over which the gas exerts a pressure to effect said driving, at any time during operation, is inversely related to approximately the average gas pressure expected at that time.
12. A system for imparting velocity to a resting object, comprising one or more actuators as in claim 1, a reservoir, containing pressurized gas, and an activation valve corresponding to each of the actuators, wherein said reservoir is in fluid communication, through said activation valves, with the inlet holes in the corresponding actuators, the system being operative to allow the pressurized gas to be fed into any of said inlet holes when the corresponding activation valve is open.
13. The system of claim 12, wherein any of said actuators further comprises means for interlocking any one of the ram members with a second ram member next outside it.
14. The system of claim 13, wherein said any of said actuators is configured so as to enable each of said other ram members to be driven by the pressurized gas while that ram member is interlocked with a ram member next within it.
15. The system of claim 14, wherein, for any of said actuators, the effective cross-sectional area of all the ram members that are interlocked and over which the gas exerts a pressure to effect said driving, at any time during operation, is inversely related to approximately the average gas pressure expected at that time.
16. A pneumatic actuator for imparting velocity to a resting object, comprising a fixed member and a ram, the ram having two or more generally elongated ram members, each having a first end and a second end, wherein the fixed member is formed with a base plate and an outer cylinder, fixedly joined to the base plate concentrically about a center axis, the base plate having an inlet hole therethrough, wherein the ram members are formed and disposed concentrically about said center axis so as to lie one within another and within the outer cylinder, the first end of each ram member being disposed closer to the base plate than its second end, and to move parallel to the center axis in a telescopic arrangement, wherein the innermost one of said ram members is further formed and configured so as to enable its first end to be driven by any pressurized gas fed through said inlet hole and its second end to drive the object, and wherein each of the other ram members is further formed and configured so as to move only behind said innermost ram member; the actuator being operative, upon the feeding of pressurized gas into the inlet hole, to move said innermost ram member along its entire range of motion and thereby impart velocity to the object, and wherein said ram members are configured so that none of said other ram members exerts a force, directly or indirectly, on said innermost ram member in a direction away from the base plate at any time during operation, and wherein the pneumatic actuator further comprises a shock absorbing system, in fluid communication with a space between said outer cylinder of the fixed member and the outermost one of said ram members, the shock absorbing system being operative to prevent said outermost ram member from moving faster than the ram member next within it.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Some embodiments of the present invention are herein described, by way of example only, with reference to the accompanying drawings. With specific reference to the drawings in detail, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of embodiments of the invention. In this regard, the description taken with the drawings makes apparent to those skilled in the art how embodiments of the invention may be practiced.
[0031] Attention is now directed to the drawings, where like reference numerals or characters indicate corresponding or like components. In the drawings:
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
DETAILED DESCRIPTION OF THE INVENTION
[0038]
[0039] The fixed structure 10 includes a base plate 12, an outer cylinder, with wall 14, fixedly joined with the base 12 and with a top ring 18, and an inner cylinder 16, also fixedly joined with the base 12, but being open at its top. At the center of the base 12 is a gas inlet hole (inlet hole, for short) 11, in fluid communication with the inside volume of the inner cylinder 16. The inner diameter of the top ring 18 is smaller than the inner diameter of the outer wall 14, which is typically 105 mm. The inner diameter of the inner cylinder 16 is typically 20 mm. Optionally there are one or more holes 17 through the wall 14 at its top, serving as conduits for a liquid that is part of a hydraulic shock absorbing system 50 (
[0040] The outer ram member 20 is formed as a cylinder, with a wall 24, the bottom of which is fixedly joined with a flange 22 and the top of which is fixedly joined with a top ring 28. The inner diameter of the wall 24 is typically 70 mm. The flange 22 has an outer diameter nearly equal to the inner diameter of the outer wall 14 and its outside rim is provided with a seal 21, configured to remain in contact with the wall 14 so as to prevent gas flow between them. The top ring 28 has an inner diameter smaller than that of the wall 24 and its inside rim is provided with a seal 29, configured to remain in contact with the wall 34 (see below) of the middle ram member 30 so as to prevent flow of gas, as well as of liquid, between them.
[0041] The middle ram member 30 is also formed as a cylinder, with a wall 34, the bottom of which is fixedly joined with a flange 32 and the top of which is fixedly joined with a top ring 38. The inner diameter of the wall 34 is greater than the outer diameter of the inner cylinder 16 (of the fixed structure 10) just enough to allow sliding between the two parts, yet resisting easy flow of gas between them. The flange 32 has an outer diameter nearly equal to the inner diameter of the wall 24 of outer ram member 20, such that it may fittingly slide along the inner surface of wall 24. The top ring 38 has an inner diameter slightly greater than the diameter of the rod 44 of the inner ram member 40 (see below) and its inside rim is provided with a seal 39, configured to remain in contact with rod 44 so as to prevent gas flow between them. Optionally, the upper part of wall 34, just below ring 38, is made thicker so that its inner surface 37 has a diameter about equal to the inner diameter of inner cylinder 16; it thus defines a recess that can accommodate flange 42 of inner ram member 40 (see below) when at its maximum relative height.
[0042] The inner ram member 40 is formed as a cylindrical rod 44, the bottom of which is fixedly joined with a flange 42. The flange 42 has an outer diameter nearly equal to the inner diameter of inner cylinder 16 and it is provided with a seal 41, configured to remain in contact with inner cylinder 16 so as to prevent gas flow between them. To the top of rod 44 is fixedly attached, from above, a ball joint 46, which mates with a contact plate 48, configured to make contact, during operation, with the bottom of a missile (or any other object to be driven) and to push it upwards.
[0043] The shock absorbing system 50 is illustrated schematically in
[0044] Prior to operation and as depicted in
[0045] To begin driving operation, pressurized gas is fed, by means of an activation valve (not shown) from a reservoir (not shown), into the inlet hole 11 (of the fixed structure 10). The gas exerts force on flange 42, pushing it upwards inside and along inner cylinder 16, in effect lifting the whole inner ram member 40, wherein rod 44 slides through the opening of top ring 38 of ram member 30. Seal 41 prevents the gas from escaping into the upper space of inner cylinder 16, thus not affecting any of the other ram members. This upward motion of ram member 40 will be referred to as a first-stage stroke.
[0046] At the end of the first stage of ram motion, as described above, the top surface of flange 42 butts against the bottom surface of top ring 38 of middle ram member 30, causing the inner ram member 40 to begin pulling the middle ram member 30. However, at that point also seal 41 has cleared out of inner cylinder 16 and the gas is now free to flow through the top opening of inner cylinder16 into the inside space of middle ram member 30. While continuing to push ram member 40 upward, the gas then exerts upward pressure also on the top ring 38, causing the middle ram member 30 to lift. Since the middle ram member 30 does not carry a load (unlike the inner ram member 40, which remains in contact with the missile), it will generally have a greater acceleration than the inner ram member 40 and will thus rise faster until its flange 32 butts against the top ring 28 of the outer ram member 20 (all—while inner ram member 40 continues to rise).
[0047] This causes the middle ram member 30 to begin pulling the outer ram member 20. At that point the gas may also begin to exert upward pressure on the outer ram member 20, causing it to accelerate as well. However, as the outer ram member 20 rises, the space 19 between its wall 24 and the fixed outer cylinder wall 14 diminishes, owing to the rising flange 21, thus pushing the liquid that fills it back into the shock absorbing system 50. As the speed of this rise increases, the resistance of the constriction 52 increases. The constriction 52 is adjustable so that its resistance to flow becomes balanced against the force exerted by the gas on the outer ram member 20 and the middle ram member 30 (which members now move together), limiting their speed to be less than that of inner ram member 40, thus remaining behind it. Inner ram member 40 is thus left to continue to be accelerated only by the force exerted on it directly by the gas, without any additional force from the other ram members (which lag behind, as described above). This upward motion of ram member 40, occurring during a second stage of ram motion, will be referred to as a second-stage stroke.
[0048] Finally, when the top surface of flange 42 of inner ram member 40 butts again against the bottom surface of top ring 38 of middle ram member 30, the inner ram member 40 begins to decelerate, owing to the drag exerted by the shock absorbing system 50 through the other ram members, until a new equilibrium speed is attained. All the members then move together at this final speed until the flange 22 of the outer ram member butts against the top ring 12 of the fixed structure 10. At this point, which ends the third stage of ram motion, the entire ram motion stops, completing what will be referred to as a third-stage stroke, whereupon the missile breaks contact and continues rising at that final speed.
[0049] It will be appreciated that, unlike telescoping-ram pneumatic actuators of prior art, in which gas pressure is exerted on all the ram members from the beginning, causing maximal force and acceleration at the beginning and diminishing force thereafter, the actuator of the present invention limits the area to which gas pressure is applied, so as to effect acceleration of the missile, to that of the inner ram member and, moreover, keeps it effective over most of its travel. Thus, the only force that causes acceleration of the missile throughout the entire ram travel is the force applied directly (by the gas) on the inner ram member; none of the other ram members, even though acted on by the gas, exerts an (upward) force, directly or indirectly (i.e., through another ram member), on the inner ram member and thus they do not affect the acceleration of the missile. It will be further appreciated that, when the volume of pressurized gas is sufficient, the force applied to the missile by an actuator of the present invention is such that provides maximum allowable acceleration and nearly keeps that acceleration over most of its operation.
[0050] It is noted that, in the example embodiment, the gas exerts pressure during the first stage solely on the inner ram member 40, owing to the isolation provided by inner cylinder 16, which prevents the gas from reaching the other ram members. In other embodiments, the effect of the inner ram member being the only one that moves during the first stage may be achieved by providing other means or structural features. It is likewise noted that, while in the example embodiment the effect of the lagging of the other ram members during the second and third stages is achieved by means of the shock-absorbing system, in other embodiments other means or structural features may be deployed to achieve a similar effect.
[0051] An actuator as described above functions well, with the advantages over prior-art actuators as indicated above, as long as the volume of the reservoir supplying the pressurized gas is relatively large, so that expansion of gas into the spaces cleared by the rising ram members does not noticeably reduce its pressure. For launching systems in which such condition does not hold, i.e. where the gas reservoir has relatively small volume, so that the gas pressure may diminish during operation, another configuration of an actuator according to the invention is provided and explained in terms of example embodiments, described below with reference to
[0052]
[0053] Near the bottom of rod 44 of inner ram member 40, just above flange 42, there is a horizontal bore 43, centrally through the rod 44. Connected to the horizontal bore 43, at its middle, is a vertical bore 45, extending down through the bottom face of the flange 42. Within the horizontal bore 43 are disposed two pins 43a and, between them, a coiled spring 43b (see detail drawing in
[0054] Also, across the flange 32 of middle ram member 30 there are two horizontal bores 33. In each bore 33 are disposed a pin 33a and a coiled spring 33b (see detail drawing in
[0055] Driving operation, using an actuator of the second configuration, begins with a first-stage stroke (a typical state of which is illustrated in
[0056] Additionally at the end of the first-stage stroke, also as illustrated in
[0057] Middle ram member 30 is typically not sealed against inner cylinder 16, and the width of a small gap between them is chosen so that some air is allowed to fill the increasing volume between fixed inner cylinder 16 and the wall 24 of outer ram member 20, but not enough to exert pressure also on flange 32. It is noted that in other embodiments, the gap may be wide enough to allow the pressurized air to reach also under its flange 32, exerting an upward force on it as well and thereby further increasing the effective area over which pressure is exerted on middle ram member 30, namely to that defined by the inner diameter of wall 24 of outer ram member 20.
[0058] During a second stage of operation, a second-stage stroke is effected by the forces described above, whereby ram member 30 (and with it also ram member 40, to which it is now locked) moves up, while its wall 34 slides in contact with seal 29 of ram member 20 and the seal 31 on flange 32 slides along the inner surface of wall 24 of ram member 20. A half-way state during this stroke is illustrated in
[0059] At the end of the second-stage stroke, i.e., after middle ram member 30 has moved a predefined distance, its flange 32 reaches its uppermost position, as illustrated in
[0060] Additionally at the end of the second-stage stroke, also as illustrated in
[0061] The third-stage stroke (and with it—the full combined stroke of the ram) ends when the flange 21 is stopped by the top ring 18. Such stoppage may occur abruptly, upon the corresponding surfaces of these two parts butting against each other or, in the optional case of employing a shock-absorbing system 50, gradually, after the ram assembly has reached a certain speed, to which the constriction 52 is adjusted. In any case (and similarly to the first configuration described above), the motion of the ram stops at the end of the third stage and the missile is free to continue at the last speed of the ram. At this final situation, illustrated in
[0062] After termination of the operation in the example embodiment, the supply of pressurized gas to the inlet hole 11 is disrupted and the gas within the actuator is allowed to escape, allowing the outer ram member 20 to slide back down to its initial position within the outer cylinder 14. The pins 33a are then disengaged from the groove 27—for example by applying vacuum—allowing also the middle ram member 30 to slide back down to its initial position. Similarly, pins 43a are disengaged from the groove 37—for example by applying vacuum through vertical bore 45—allowing also the inner ram member 30 to slide back down to its initial position within the inner cylinder 16.
[0063] In the example embodiment described above, the interlocking of ram members is by means of pins engaging grooves. However, in other embodiments different means may be employed for locking one ram member to another, such as are known in the art—all being within the scope of the present invention.
[0064] It is noted, in summary, that the various ram members move successively, in that they move only one at a time with respect to each other (i.e. during the respective strokes), beginning with the inner ram member. However they also provide a cumulative effect, in that the motion of the inner ram member is the sum of all the strokes and, moreover, the driving force is, when needed, the sum of the forces acting on the ram members. During actual usage of the actuator, there will usually be a rocket or missile resting in contact with the contact plate 48 at the top of inner ram member 40. Thus the rocket will move upwards together with inner ram member 40 through the entire operation described above. That motion, being the cumulative effect of the three successive strokes described above, will be a continuous motion, with continuous acceleration due to the force exerted by the pressurized air on the various ram members. When the motion of inner ram member 40 is stopped (at the end of the third stage stroke), the rocket will break away from the contact plate 48 and continue upwards at the last attained velocity.
[0065] Also provided according to the present invention is a system that includes a pneumatic actuator as disclosed hereabove and a reservoir that contains pressurized gas. The container is fluidly connected (by means of suitable tubing) through an activation valve to the inlet hole 11 in the base 12. The system is so configured that when the activation valve is open, gas is fed, by its own pressure, from the container into the inlet hole and thence to other parts of the actuator, as described. The actuator may be of any embodiment, in particular—the embodiment illustrated in
[0066] The acceleration of the missile due to the action of the ram along its entire stroke will now be explained with reference to
[0067]
[0068]
[0069]
[0070] It is noted that generally in embodiments of the second configuration the total cross-sectional area to which the gas pressure is applied at any one stage of operation is inversely related to approximately the average pressure expected during that stage, thus providing stepwise compensation for the reduction of air pressure due to the limited stored volume of air. This results in the average force driving the missile being more equal between the stages. Moreover, the values of the three aforementioned diameters may be chosen to optimally minimize and equalize the differences between minima and maxima of force, as is the case in the embodiment whose performance is illustrated in
[0071] It is noted that in the example embodiments described above there are three ram members and corresponding three stages or strokes. However, in other embodiments according to the invention, the number of ram members and of corresponding stages or strokes may also be two or they may be more than three. The required consequential variations from the structure described above should be obvious to persons knowledgeable in the art; in general they would consist mainly of eliminating or duplicating, respectively, the outer ram member 20 and adjusting dimensions and details of fitting the ram members to each other accordingly.
[0072] Finally it is noted that the actuator has been depicted and described herein with its center axis being vertical. However in usage, the actuator, in any embodiment, may (and in many case must) be positioned so that its center axis forms some angle with the vertical. Therefore, in the entire description above, terms relating to vertical direction, such as “up”, “upwards”, “top”, “bottom” and “above”, should be interpreted as meaning “in a direction parallel to the center axis” or, as appropriate, “away from the base plate” or “toward the base plate”.
[0073] It will be appreciated that the above descriptions are intended only to serve as examples and that many other embodiments are possible within the scope of the present invention as defined in the appended claims.
[0074] To the extent that the appended claims have been drafted without multiple dependencies, this has been done only to accommodate formal requirements in jurisdictions which do not allow such multiple dependencies. It should be noted that all possible combinations of features which would be implied by rendering the claims multiply dependent are explicitly envisaged and should be considered part of the invention.