METHOD AND APPARATUS FOR DETERMINING LOADS OF A WIND TURBINE BLADE
20170226889 ยท 2017-08-10
Inventors
Cpc classification
F05B2270/331
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Method and blade monitoring system for monitoring bending moment of a wind turbine blade. The method comprises obtaining a first sensor set signal indicative of a first bending moment at a first sensor position different from the tip end along the longitudinal axis of the wind turbine blade, and estimating a bending moment at a first estimation position along the longitudinal axis based on the first sensor set signal, wherein the first sensor position is different from the first estimation position along the longitudinal axis. The blade monitoring system comprises a processing unit and an interface connected to the processing unit, the processing unit being configured for performing the method.
Claims
1.-15. (canceled)
16. A wind turbine blade for a rotor of a wind turbine having a substantially horizontal rotor shaft, the rotor comprising a hub, from which the wind turbine blade extends substantially in a radial direction when mounted to the hub, the wind turbine blade extending along a longitudinal axis from a root end to a tip end and in a transverse plane perpendicular to the longitudinal axis, the transverse plane having a main axis extending through an elastic center point, the wind turbine blade comprising: a blade shell having a shell body comprising a main laminate and forming a profiled contour comprising a pressure side, a suction side, a leading edge, a trailing edge, and a chord having a chord length extending between the leading edge and the trailing edge, wherein the main axis is parallel to the chord, wherein the profiled contour is divided into a root region having a substantially circular or elliptical profile closest to the root end with a root diameter being the chord length at the root end, an airfoil region having a lift-generating profile furthest away from the root end, and a transition region between the root region and the airfoil region, the transition region having a profile gradually changing in the radial direction from the circular or elliptical profile of the root region to the lift-generating profile of the airfoil region; and a sensor system comprising a plurality of sensor sets; wherein measurements from sensor sets spaced from the root end are used by a blade monitoring system configured to calculate a bending moment at the root end of the wind turbine blade based on the measurements.
17. The wind turbine blade of claim 16, wherein the plurality of sensor sets comprises one or more sensors.
18. The wind turbine blade of claim 17, wherein the one or more sensors is arranged in the main laminate or on an edge of the main laminate.
19. The wind turbine of claim 17, the plurality of sensor sets further comprising: a first sensor set for measuring a first bending moment in a first sensor position at a first distance from the root end, and a second sensor set for measuring a second bending moment in a second sensor position different from the first sensor position at a second distance from the root end.
20. The wind turbine blade of claim 19, wherein the first distance is in a range from about 1 m to about 20 m.
21. The wind turbine blade of claim 19, wherein the second distance is in a range from about 3 m to about 50 m.
22. The wind turbine blade of claim 19, wherein the first sensor set comprises: a first primary sensor positioned on a first primary sensor axis extending through the elastic center in the transverse plane with the first primary sensor for measuring a primary component, and a first secondary sensor positioned on a first secondary sensor axis extending through the elastic center in the transverse plane with the first secondary sensor for measuring a secondary component.
23. The wind turbine blade of claim 22, wherein an angle between the first primary sensor axis and the first secondary sensor axis is in a range from 50 to 130.
24. The wind turbine blade of claim 23, wherein the angle is in a range from about 85 to about 95.
25. The wind turbine blade of claim 24, wherein the angle is about 90.
26. The wind turbine blade of claim 16, wherein the profiled contour further comprises a shoulder having a shoulder width and a shoulder distance and located at the boundary between the transition region and the airfoil region.
27. The wind turbine blade of claim 16, wherein the blade shell body is made of a fibre reinforced polymer material, wherein fibres are selected from the group consisting of glass fibres, carbon fibres, aramid fibres, metallic fibres, and plant fibres.
28. The wind turbine blade of claim 16, wherein the sensor system is an optical sensor system.
29. The wind turbine blade of claim 28, wherein the optical sensor system has an optical path comprising: a first optical fiber including a first core with a first core diameter, wherein the first optical fiber extends from a first end to a second end and comprising at least one sensor, a second optical fiber including a second core with a second core diameter, wherein the second optical fiber extends from a first end to a second end and comprising at least one sensor, and a patch optical fiber including a patch core with a patch core diameter, wherein the patch optical fiber extends from a first end to a second end, and wherein the patch optical fiber connects the first optical fiber and the second optical fiber, and the first core diameter is the same as the patch core diameter.
30. A wind turbine comprising a plurality of wind turbine blades according to claim 16, wherein the wind turbine comprises a blade monitoring system configured to estimate a bending moment at the root end of a first wind turbine blade based on sensor set signals from the sensor system of the first wind turbine blade, the sensor set signals being obtained by sensor sets being spaced from the root end of the first wind turbine blade.
31. A blade monitoring system for monitoring a wind turbine blade having a sensor system, the blade monitoring system comprising a processing unit and an interface connected to the processing unit, the processing unit configured for receiving a first sensor set signal indicative of a first bending moment at a first sensor position of a wind turbine blade extending along a longitudinal axis from a root end to a tip end, and optionally a second sensor set signal indicative of a second bending moment at a second sensor position along the longitudinal axis, the first sensor position located with a spacing to the root end of the blade and a spacing to the tip end of the blade, and estimating a bending moment at a first estimation position along the longitudinal axis based on the first sensor set signal and further on the second bending moment or assuming a zero bending moment at a tip end of the wind turbine blade by comparing the moments to an approximation function indicative of the moment distribution along the longitudinal axis of the blade, wherein the first sensor position is different from the first estimation position along the longitudinal axis, and wherein the estimating is utilized to calculate a bending moment at the root end of the blade.
32. The blade monitoring system of claim 31, wherein the blade monitoring system is configured to calculate a bending moment at a root end based on measurements from sensor sets spaced from the root end.
33. The blade monitoring system according to claim 31, comprising a memory unit connected to the processing unit, the memory unit being configured for storing sensor system parameters of the sensor system, and wherein the processing unit being configured for estimating a bending moment based on sensor system parameters stored in the memory unit.
34. The blade monitoring system according to claim 31, comprising a reading unit embedded in the blade monitoring system, wherein the reading unit is connectable to the sensor system and receives sensor signals.
35. A control system for a wind turbine comprising at least one wind turbine blade, wherein the control system is configured to control a wind turbine blade by adjusting one or more operational parameters of the at least one wind turbine blade based on a calculated bending moment at a root end of the wind turbine blade.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0140] The above and other features and advantages of the present invention will become readily apparent to those skilled in the art by the following detailed description of exemplary embodiments thereof with reference to the attached drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0156] The figures are schematic and simplified for clarity, and they merely show details which are essential to the understanding of the invention, while other details have been left out. Throughout, the same reference numerals are used for identical or corresponding parts.
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[0159] The airfoil region 34 (also called the profiled region) has an ideal or almost ideal blade shape with respect to generating lift, whereas the root region 30 due to structural considerations has a substantially circular or elliptical cross-section, which for instance makes it easier and safer to mount the blade 10 to the hub. The diameter (or the chord) of the root region 30 may be constant along the entire root area 30. The transition region 32 has a transitional profile gradually changing from the circular or elliptical shape of the root region 30 to the airfoil profile of the airfoil region 34. The chord length of the transition region 32 typically increases with increasing distance r from the hub. The airfoil region 34 has an airfoil profile with a chord extending between the leading edge 18 and the trailing edge 20 of the blade 10. The width of the chord in the airfoil region decreases with increasing distance r from the hub.
[0160] A shoulder 40 of the blade 10 is defined as the position, where the blade 10 has its largest chord length. The shoulder 40 is typically provided at the boundary between the transition region 32 and the airfoil region 34.
[0161] The blade 10 has different airfoil profiles 41, 42, 43, 44, 45, 46 along the longitudinal axis of the blade.
[0162] As illustrated in
[0163] Optionally, the wind turbine blade 10 comprises a second sensor set positioned at a second position along the longitudinal axis. The second sensor set comprises a second primary sensor 48A and optionally a second secondary sensor 48B positioned at a second distance d.sub.2 from the root end. The sensor 48A and the sensor 48B may be displaced a distance d.sub.2,12 along the longitudinal direction. The distance d.sub.2,12 may be less than 1 m.
[0164] In the wind turbine blade 10, the sensors are optical sensors in the form of an optical fiber with fiber Bragg gratings embedded in the shell of the wind turbine blade. The sensors of the wind turbine blade may be a part of the same optical fiber and/or be a part of different optical fiber sections coupled by one or more optical connectors.
[0165] It should be noted that the chords of different sections of the blade normally do not lie in a common plane, since the blade may be twisted and/or curved (i.e. pre-bent), thus providing the chord plane with a correspondingly twisted and/or curved course, this being most often the case in order to compensate for the local velocity of the blade being dependent on the radius from the hub.
[0166] Table 1 below illustrates different suitable combinations of sensor positions (distances from the root end), optionally dependent on the length of the wind turbine blade.
TABLE-US-00001 TABLE 1 Sensor positions. * if present d.sub.1/m d.sub.2*/m d.sub.3*/m d.sub.4*/m d.sub.5*/m L/m 2-L.sup. .sup.3-L 10-L.sup. 20-L 30-L 40 2-20 3-40 10-45 4-15 5-30 4-10 10-30 6-10 10-15 15-20 5 10 8 12 23 40 50 60 1.5 * d.sub.root 0.9 * d.sub.s 8 d.sub.1 + d.sub.12 8 12 8 23 40
[0167] Sensor position configuration may depend on the number of sensor sets available and estimation position(s). A sensor position near the root end may be desirable, however a sensor position too near the root end is not desirable due to contributions or noise from the pitch bearings.
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[0170] Airfoil profiles are often characterised by the following parameters: the chord length c, the maximum camber f, the position d.sub.f of the maximum camber f, the maximum airfoil thickness t, which is the largest diameter of the inscribed circles along the median camber line 62, the position d.sub.t of the maximum thickness t, and a nose radius (not shown). These parameters are typically defined as ratios to the chord length c. Thus, a local relative blade thickness t/c is given as the ratio between the local maximum thickness t and the local chord length c. Further, the position d.sub.p of the maximum pressure side camber may be used as a design parameter, and of course also the position of the maximum suction side camber.
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[0173] The first sensor set signal comprises a first primary sensor signal from a first primary sensor (47A) and a first secondary sensor signal from a first secondary sensor (47B). The first primary sensor signal indicates a primary component M.sub.X,1 of the first bending moment and the first secondary sensor signal indicates a secondary component M.sub.Y,1 of the first bending moment.
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[0175] In
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[0177] The first primary sensor 47A lies on a first primary sensor axis 74 extending through the elastic center 70 of the blade cross section (transverse plane at first distance d.sub.1). The first secondary sensor 47B lies on a first secondary sensor axis 76 extending through the elastic center 70 of the blade cross section. In
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[0184] The second optical fiber 86 includes a second core 131 with a second core diameter d.sub.core,2=d.sub.core,p, wherein the second optical fiber extends from a first end to a second end and comprising at least one sensor. The second optical fiber 86 comprises a first end connector part 138 (e.g. female E2000 connector) at the first end 87 and a second end connector part (not shown) at the second end, and the patch optical fiber comprises a second end connector part 140 (e.g. male E2000 connector) for connecting the second optical fiber 86 and the patch optical fiber 88.
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[0186] The processing unit 150 is configured for receiving a first sensor set signal indicative of a first bending moment at a first sensor position of a wind turbine blade extending along a longitudinal axis from a root end to a tip end via the first connector port 156. Further, the processing unit 150 is configured for estimating a bending moment or components thereof at a first estimation position along the longitudinal axis based on the first sensor set signal, wherein the first sensor position is different from the first estimation position along the longitudinal axis.
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[0189] It has been shown that using cubic spline functions from the first primary sensor to the tip end of the wind turbine blade and then using the gradient or derivative of the bending moment at the first distance to perform a linear extrapolation from d.sub.1 to the root end may be preferred. Gradients of the bending moment at the tip end are zero. Further, the bending moment gradient at d.sub.1 may be estimated based on the bending moments at d.sub.1 and d.sub.2, e.g. with a backward Euler method. A large distance between the first and second sensor sets may not be desirable.
[0190] The estimation as illustrated in
[0195] The not-a-knot method means that the third order derivative at the second and second last point of the domain used for interpolation is the same when looking from each side of the point.
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[0197] It should be noted that in addition to the exemplary embodiments of the invention shown in the accompanying drawings, the invention may be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the invention to those skilled in the art.
LIST OF REFERENCE NUMERALS
[0198] 2 wind turbine [0199] 4 tower [0200] 6 nacelle [0201] 8 hub [0202] 10, 10, 10, [0203] 10 wind turbine blade [0204] 14 blade tip [0205] 16 blade root [0206] 18 leading edge [0207] 20 trailing edge [0208] 22 pitch axis [0209] 30 root region [0210] 32 transition region [0211] 34 airfoil region [0212] 40 shoulder [0213] 41, 42, 43, [0214] 44, 45, 46 airfoil profile [0215] 47A first primary sensor [0216] 47B first secondary sensor [0217] 48A second primary sensor [0218] 48B second secondary sensor [0219] 50 airfoil profile [0220] 52 pressure side [0221] 54 suction side [0222] 56 leading edge [0223] 58 trailing edge [0224] 60 chord [0225] 62 camber line/median line [0226] 70 elastic center [0227] 72 main axis [0228] 74 primary sensor axis [0229] 76 secondary sensor axis [0230] 78 shell body [0231] 80 beam [0232] 82 sensor system [0233] 84 first optical fiber [0234] 85 first end of first optical fiber [0235] 85 second end of first optical fiber [0236] 86 second optical fiber [0237] 87 first end of second optical fiber [0238] 87 second end of second optical fiber [0239] 88 patch optical fiber [0240] 89 first end of patch optical fiber [0241] 89 second end of patch optical fiber [0242] 90, 90 optical connector [0243] 92 reading unit [0244] 94 blade monitoring system [0245] 94 blade monitoring system [0246] 95 housing [0247] 96 data cable [0248] 98A first temperature sensor [0249] 98B second temperature sensor [0250] 99 beam splitting/combining unit [0251] 130 first core [0252] 131 second core [0253] 132 patch core [0254] 134 fiber cladding material and sheet [0255] 136 fiber cladding material and sheet [0256] 138 second end connector part of first optical fiber [0257] 138 first end connector part of second optical fiber [0258] 140 first end connector part of patch optical fiber [0259] 140 second end connector part of patch optical fiber [0260] 150 processing unit [0261] 152 interface [0262] 154 memory unit [0263] 155, 155, 155, [0264] 155, 155 connection [0265] 156 first connector port [0266] 158 second connector port [0267] 160 sensor port [0268] c chord length [0269] d.sub.t position of maximum thickness [0270] d.sub.f position of maximum camber [0271] d.sub.p position of maximum pressure side camber [0272] d.sub.s shoulder distance [0273] d.sub.root root diameter [0274] f camber [0275] L blade length [0276] P power output [0277] r local radius, radial distance from blade root [0278] t thickness [0279] v.sub.w wind speed [0280] twist, pitch [0281] y prebend [0282] .sub.1 angle between first primary sensor axis and first secondary sensor axis [0283] .sub.2 angle between second primary sensor axis and second secondary sensor axis. [0284] .sub.1 angle between first primary sensor axis and main axis [0285] .sub.2 angle between second primary sensor axis and main axis [0286] d.sub.core,1 first core diameter [0287] d.sub.core,2 second core diameter [0288] d.sub.core,p patch core diameter