MULTI-STATION NECK FORMING EQUIPMENT FOR RING-PULL CANS
20230084741 ยท 2023-03-16
Assignee
Inventors
- Bingsheng WANG (Suzhou, CN)
- Yunhua NIU (Suzhou, CN)
- Tianqi WU (Suzhou, CN)
- Lingguang KONG (Suzhou, CN)
- Yang WANG (Suzhou, CN)
Cpc classification
International classification
Abstract
A multi-station neck forming equipment for ring-pull cans includes at least two necking stations, each including: a main shaft turret assembly, drive shaft turret assembly, tailstock support assembly and frame assembly. The main shaft turret assembly includes a main turret shaft, mold turret assembly, push plate turret assembly, and main shaft turret planetary gear, and the mold turret assembly is composed of a group of several mold end sleeve assemblies, which include a mold end sleeve, mold end push rod, necking external mold, necking internal mold and two mold end follower bearings, and the bearings adopt the drive structure of elastically clamping the mold end cam, which can ensure the transmission of high-precision necking movement under high-speed operating conditions, solve stability and reliability problems existing in the operation of the can neck forming equipment under high-speed operating conditions, and obtain good stability, high reliability and high-quality necking effect.
Claims
1. A multi-station neck forming equipment for ring-pull cans, comprises at least two necking stations, each of which comprising a main shaft turret assembly, a drive shaft turret assembly, a tailstock support assembly and a frame assembly for supporting the main shaft turret assembly, the drive shaft turret assembly and the tailstock support assembly; each main shaft turret assembly includes a main turret shaft shaft a mold turret assembly, a push plate turret assembly, and a main shaft turret planetary gear located between the mold turret assembly and the push plate turret assembly, wherein: the mold turret assembly is composed of a group of several mold end sleeve assemblies, which are evenly spaced around the main turret shaft in the circumferential direction and positioned relative to the main turret shaft; the push plate turret assembly is composed of a group of several push plate end push rod assemblies, which are evenly spaced around the main turret shaft in the circumferential direction and positioned relative to the main turret shaft; the number of the group of several mold end sleeve assemblies is the same as that of the group of several push plate end push rod assemblies, one group of several mold end sleeve assemblies is located at one end of the main turret shaft in the longitudinal direction, one group of several push plate end push rod assemblies is located at the other end of the main turret shaft in the longitudinal direction, and the positions of the group of several mold end sleeve assemblies correlate with the positions of the group of several push plate end push rod assemblies in the circumferential direction of the main turret shaft; wherein: the mold end sleeve assembly comprises a mold end sleeve, a mold end push rod, a necking external mold, a necking internal mold and two mold end follower bearings, wherein: the mold end sleeve is fixedly positioned relative to the main turret shaft, and the mold end sleeve is provided with an inner cylinder surface for slide-and-guide; the mold end push rod is of a rod structure, which is inserted into the inner cylinder surface of the mold end sleeve and is axially slidably fitted relative to the inner cylinder surface of the mold end sleeve; the necking external mold is fixed on the head of the mold end sleeve for working, the necking internal mold is fixed on the head of the mold end push rod for working, the necking internal mold is located in the necking external mold and able to slide relative to the necking external mold following the sliding of the mold end push rod; the mold end follower bearing is of a rolling bearing structure, and two mold end follower bearings are rotationally positioned at the tail of the mold end push rob; the rotation axes of the two mold end follower bearings are perpendicular to the axis of the mold end push rod; the two mold end follower bearings are arranged at intervals in the axial direction of the tail of the mold end push rod to clamp the mold end cam that drives the mold end push rod to slide, wherein: one mold end follower bearing is fixedly positioned and connected with the mold end push rod, and the other mold end follower bearing is elastically positioned relative to the mold end push rod in the direction of clamping the mold end cam.
2. The multi-station neck forming equipment for ring-pull cans according to claim 1, wherein: the mold end sleeve assembly comprises a mold end preloaded spring, a mold end bolt and a mold end slider; the mold end slider is provided with a through-hole, and the mold end bolt is inserted into the through-hole of the mold end slider and fixed at the tail of the mold end push rod, so that the mold end slider is slidably connected at the tail of the mold end push rod along the axis direction of the mold end push rod, and the mold end preloaded spring is inserted on the mold end bolt; one end of the mold end preloaded spring acts on the mold end bolt and the other end acts on the mold end slider, forcing the mold end slider to abut against the mold end push rod; the other mold end follower bearing is positioned and installed on the mold end slider, so that the other mold end follower bearing is elastically positioned relative to the mold end push rod in the direction of clamping the mold end cam.
3. The multi-station neck forming equipment for ring-pull cans according to claim 1, wherein: the push plate end push rod assembly comprises a linear push plate end slide rail, a push plate end push rod, a push plate and two push plate end follower bearings, wherein: the linear push plate end slide rail is composed of a slide rail and a slide carriage; the slide rail is fixed and positioned relative to the main turret shaft, and the slide carriage is matched with the slide rail; the push plate end push rod is of a rod structure which is fixed on the slide carriage; the push plate is a part for necking the can opening of ring-pull can in cooperation with the necking external mold and the necking internal mold; the push plate is fixed on the head of the push plate end push rod for working; the push plate end follower bearing is of a rolling bearing structure, and two push plate end follower bearings are rotationally positioned at the tail of the push plate end push rod; the rotation axes of the two push plate end follower bearings are perpendicular to the axis of the push plate end push rod; the two push plate end follower bearing are arranged at intervals in the axial direction of the tail of the push plate end push rod to clamp the push plate end cam that drives the push plate end push rod to slide, wherein: one push plate end follower bearing is fixedly positioned and connected with the push plate end push rod, and the other push plate end follower bearing is elastically positioned relative to the push plate end push rod in the direction of clamping the push plate end cam.
4. The multi-station neck forming equipment for ring-pull cans according to claim 3, wherein: the push plate end sleeve assembly comprises a push plate end preloaded spring, a push plate end bolt and a push plate end slider; the push plate end slider is provided with a through-hole, and the push plate end bolt is inserted into the through-hole of the push plate end slider and fixed at the tail of the push plate end push rod, so that the push plate end slider is slidably connected at the tail of the push plate end push rod along the axis direction of the push plate end push rod, and the push plate end preloaded spring is inserted on the push plate end bolt; one end of the push plate end preloaded spring acts on the push plate end bolt bolt and the other end acts on the push plate end slider, forcing the push plate end slider to abut against the push plate end push rod; the other push plate end follower bearing is positioned and installed on the push plate end slider, so that the other push plate end follower bearing is elastically positioned relative to the push plate end push rod in the direction of clamping the push plate end cam.
5. The multi-station neck forming equipment for ring-pull cans according to claim 1, wherein: the push plate end push rod assembly comprises a push plate end sleeve, a push plate end push rod, a push plate and two push plate end follower bearings, wherein: the push plate end sleeve is fixedly positioned relative to the main turret shaft, and the push plate end sleeve is provided with an inner cylinder surface for slide-and-guide; the push plate end push rod is of a rod structure, which is inserted into the inner cylinder surface of the push plate end sleeve and is axially slidably fitted relative to the inner cylinder surface of the push plate end sleeve; the push plate is a part for necking the can opening of ring-pull can in cooperation with the necking external mold and the necking internal mold; the push plate is fixed on the head of the push plate end push rod for working; the push plate end follower bearing is of a rolling bearing structure, and two push plate end follower bearings are rotationally positioned at the tail of the push plate end push rod; the rotation axes of the two push plate end follower bearings are perpendicular to the axis of the push plate end push rod; the two push plate end follower bearing are arranged at intervals in the axial direction of the tail of the push plate end push rod to clamp the push plate end cam that drives the push plate end push rod to slide, wherein: one push plate end follower bearing is fixedly positioned and connected with the push plate end push rod, and the other push plate end follower bearing is elastically positioned relative to the push plate end push rod in the direction of clamping the push plate end cam.
6. The multi-station neck forming equipment for ring-pull cans according to claim 5, wherein: the push plate end sleeve assembly comprises a push plate end preloaded spring, a push plate end bolt and a push plate end slider; the push plate end slider is provided with a through-hole, and the push plate end bolt is inserted into the through-hole of the push plate end slider and fixed at the tail of the push plate end push pod, so that the push plate end slider is slidably connected at the tail of the push plate end push rod along the axis direction of the push plate end push rod, and the push plate end preloaded spring is inserted on the push plate end bolt; one end of the push plate end preloaded spring acts on the push plate end bolt and the other end acts on the push plate end slider, forcing the push plate end slider to abut against the push plate end push rod; the other push plate end follower bearing is positioned and installed on the push plate end slider, so that the other push plate end follower bearing is elastically positioned relative to the push plate end push rod in the direction of clamping the push plate end cam.
7. The multi-station neck forming equipment for ring-pull cans according to claim 1, wherein: the drive shaft turret assembly comprises a drive turret shaft, and the included angle formed by the centerlines of the main turret shaft and two drive turret shafts of adjacent stations is less than or equal to 180 degrees.
8. The multi-station neck forming equipment for ring-pull cans according to claim 7, wherein: the included angle formed by the centerlines of the main turret shaft and two drive turret shafts of adjacent stations is less than or equal to 180 degrees, and greater than or equal to 170 degrees at the same time.
9. The multi-station neck forming equipment for ring-pull cans according to claim 1, wherein: the extending stroke of the mold end cam is 0.917 inches.
10. The multi-station neck forming equipment for ring-pull cans according to claim 3, wherein: the extending stroke of the push plate end cam is at least 1.75 inches.
11. The multi-station neck forming equipment for ring-pull cans according to claim 2, wherein: the extending stroke of the mold end cam is 0.917 inches.
12. The multi-station neck forming equipment for ring-pull cans according to claim 5, wherein: the extending stroke of the push plate end cam is at least 1.75 inches.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041] In the above figures: 1. Main shaft turret assembly; 2. Frame assembly; 3. Tailstock support assembly; 4. Drive shaft turret assembly; 5. Push rod assembly at the push plate end; 6. Mold end sleeve assembly; 7. Mold end follower bearing; 8. Necking external mold; 9. Necking internal mold; 10. Mold end sleeve; 11. Mold end push rod; 12. Air supply quick connector; 13. Mold end lubrication connector; 14. Mold end preloaded spring; 15. Lubrication connector in the sleeve; 16. Push plate; 17. Push plate end push rod; 18. Push plate end preloaded spring; 19. Push plate end linear slide guide; 20. Push plate end sleeve; 21. Main shaft turret planetary gear; 22. Push plate end follower bearing; 23. Push plate end lubrication connector; 24. Push plate end bolt; 25. Bushing; 26. Pressing plate; 27. Mold turret assembly; 28. Push plate turret assembly; 29. Main turret shaft; 30.Mold end bolt; 31. Mold end slider; 32. Push plate end slider; 33. Drive turret shaft.
SPECIFIC EMBODIMENT
[0042] With reference to the accompanying drawings and embodiment, the present invention will be described in detail.
Embodiment 1: A multi-station neck forming equipment for ring-pull cans (a combination of a mold end sleeve assembly and a linear guide type push plate end push rod assembly). As shown in
[0043] Each main shaft turret assembly 1 includes a main turret shaft 29, a mold turret assembly 27, a push plate turret assembly 28, and a main shaft turret planetary gear 21 located between the mold turret assembly 27 and the push plate turret assembly 28 (see
The mold turret assembly 27 is composed of a group of 12 mold end sleeve assemblies 6 (see
[0044] The push plate turret assembly 28 is composed of a group of 12 push plate end push rod assemblies 5 (see
[0045] The number of the group of 12 mold end sleeve assemblies 6 is the same as that of the group of 12 push plate end push rod assemblies 5, one group of 12 mold end sleeve assemblies 6 is located at one end of the main turret shaft 29 in the longitudinal direction, one group of several push plate end push rod assemblies 5 is located at the other end of the main turret shaft 29 in the longitudinal direction (see
[0046] The mold end sleeve assembly 6 (see
The mold end sleeve 10 (see
[0047] The mold end push rod 11 (see
[0048] The necking external mold 8 (see
[0049] The mold end follower bearing 7 is of a rolling bearing structure, and two mold end follower bearings 7 are rotationally positioned at the tail of the mold end push rod 11 (see
[0050] The mold end sleeve assembly 6 (see
[0051] The two mold end follower bearings 7 (see
[0052] The push plate end push rod assembly 5 adopts a linear guide type push plate end push rod assembly (see
The linear push plate end slide rail 19 (see
[0053] The push plate end push rod 17 (see
[0054] The push plate 16 (see
[0055] The push plate end follower bearing 22 is of a rolling bearing structure, and two push plate end follower bearings 22 are rotationally positioned at the tail of the push plate end push rod 17. The rotation axes of the two push plate end follower bearings 22 are perpendicular to the axis of the push plate end push rod 17. The two push plate end follower bearing 22 are arranged at intervals in the axial direction of the tail of the push plate end push rod 17 to clamp the push plate end cam that drives the push plate end push rod 17 to slide, wherein: one push plate end follower bearing 22 is fixedly positioned and connected with the push plate end push rod 17, and the other push plate end follower bearing 22 is elastically positioned relative to the push plate end push rod 17 in the direction of clamping the push plate end cam.
[0056] The push plate end sleeve assembly 5 (see
[0057] The push plate end cam is fixed on the tailstock support assembly 3. The tailstock support assembly 3, the main shaft turret assembly 1 and the drive shaft turret assembly 4 are all positioned and supported on a frame assembly 2. In the working state, the mold end sleeve assembly 6 and the push plate end push rod assembly 5 are located at both ends of the can body. The can opening faces the mold end sleeve assembly 6, and the can bottom faces the push plate end push rod assembly 5.
[0058] In order to improve the sliding fit precision between the push plate end slider 32 and the push plate end bolt 24, a bushing 25 is provided between the push plate end bolt 24 and the push plate end slider 32 (see
[0059] The two push plate end follower bearings 22 (see
[0060] The drive shaft turret assembly 4 comprises a drive turret shaft 33, and the included angle formed by the centerlines of the main turret shaft 29 and two drive turret shafts 33 of adjacent stations is less than or equal to 180 degrees. In the embodiment, the included angle formed by the centerlines of the main turret shaft and two drive turret shafts of adjacent stations is less than or equal to 180 degrees, and greater than or equal to 170 degrees at the same time. The extending stroke (travel stroke) of the mold end cam is 0.917 inches. The extending stroke (travel stroke) of the push plate end cam is at least 1.75 inches. According to the existing can type and production demand, the extending stroke can be designed as 1.875 inches.
[0061] In the actual can neck forming, the distance between the push plate 16 and the end face of the necking external mold 8 is related to the can shape and the mold design. This value can be preliminarily calculated according to the requirements of the necking external mold and the can shape drawing. In order to meet the production requirements applicable to a variety of can shapes, the mold turret assembly 27 and the push plate turret assembly 28 shall be of one end that can move axially on the main turret shaft 29. Generally, the mold end turret 27 is fixed, that is, the necking external mold 8 is fixed, and the push plate end turret assembly 28 is adjustable on the main turret shaft 29. In the process of neck forming, the can body needs to be filled with compressed air through the air supply quick connector 12 to ensure the strength of the can body during forming and the smooth withdrawal from the mold after necking. Therefore, each necking station is equipped with a air distribution assembly to provide compressed air.
[0062] Embodiment 2: A multi-station neck forming equipment for ring-pull cans (a combination of a mold end sleeve assembly and a sleeve type push plate end push rod assembly).
The multi-station neck forming equipment is composed of a necking station, a flanging station, a can bottom forming station, and an optical inspection station, etc. And the necking station is composed of three necking stations. And the necking station is composed of three necking stations. Each necking station (see
[0063] The difference between the embodiment 2 and embodiment 1 is: the linear guide type push plate end push rod assembly in embodiment 1 is replaced by the sleeve type push plate end push rod assembly in embodiment 2.
[0064] As shown in
The push plate end sleeve 20 (see
[0065] The push plate end push rod 17 (see
[0066] The push plate 16 (see
[0067] The push plate end follower bearing 22 is of a rolling bearing structure, and two push plate end follower bearings 22 (see
[0068] The sleeve assembly at push plate end 5 comprises a push plate end preloaded spring 18, a push plate end bolt 24 and a push plate end slider 32. The push plate end slider 32 is provided with a through-hole, and the push plate end bolt 24 is inserted into the through-hole of the push plate end slider 32 and fixed at the tail of the push plate end push rod 17, so that the push plate end slider 32 is slidably connected at the tail of the push plate end push rod 17 along the axis direction of the push plate end push rod 17, and the push plate end preloaded spring 18 is inserted on the push plate end bolt 24. One end of the push plate end preloaded spring 18 acts on the push plate end bolt 24 and the other end acts on the push plate end slider 32, forcing the push plate end slider 32 to abut against the push plate end push rod 17. The other push plate end follower bearing 22 is positioned and installed on the push plate end slider 32, so that the other push plate end follower bearing 22 is elastically positioned relative to the push plate end push rod 17 in the direction of clamping the push plate end cam.
[0069] The other contents are the same as those in the embodiment 1 and are not described repeatedly.
[0070] The following the description about the other embodiments and structural variations of the present invention:
1. In the embodiment 1, the necking station is composed of three necking stations. However, the present invention is not limited to this, and it may be composed of two necking stations, four necking stations, five necking stations, or even more. Theoretically it's composed of at least two necking stations. It depends on the can size and necking requirements, which can be understood and known by those skilled in the art.
[0071] 2. In the embodiment 1, the mold turret assembly 27 is composed of a group of 12 mold end sleeve assemblies 6 (see
[0072] 3. In the embodiment 1, the mold end follower bearing 7 is lubricated with oil through the mold end lubrication connector 13, and the push plate end follower bearing 22 is lubricated with oil through the push plate end lubrication connector 23. However, the present invention is not limited to this, and a follower bearing free of lubrication may be used.
[0073] 4. In the embodiment 1, the necking external mold 8, the necking internal mold 9 and the push plate 16 are all realized by using the prior art.
[0074] It should be noted that the above described embodiments are only for illustration of technical concept and characteristics of present invention with purpose of making those skilled in the art understand the present invention, and thus these embodiments shall not limit the protection range of present invention. The equivalent changes or modifications according to spiritual essence of present invention shall fall in the protection scope of present invention.