Method for the production of hot-finished seamless pipes having optimized fatigue properties in the welded state

Abstract

The invention relates to a method for the production of hot-finished, particularly hot-rolled, seamless pipes having optimized fatigue properties in the welded state, having an outside diameter of up to 711 mm and a nominal wall thickness of up to 100 mm, made of metal, in particular steel. After hot or finish rolling, a defined pipe cross-section is produced on at least one pipe end across a predetermined length, having tight tolerances for inside and outside diameters, wherein the cross-section can then be welded to the pipe end of another pipe. According to the invention, in a region a wall thickness is created in a first step at the pipe end in question, the thickness being bigger than on the remaining pipe body, wherein the outside diameter is increased and/or the inside diameter is reduced. In a second step, the required pipe cross-section is produced in said region by mechanical treatment, and the transition from the treated to the untreated region of the pipe is produced with low surface roughness and almost notch-free, and the residual wall thickness remaining in the treatment region is within the required tolerances.

Claims

1. A method for producing a hot-rolled, seamless pipe having optimized fatigue properties in the welded state, with an outside diameter of up to 711 mm and a nominal wall thickness of up to 100 mm, the pipe being made of steel, and having a pipe body with an inside diameter and an outside diameter and a pipe end, said method comprising the steps of: providing the hot-rolled, seamless pipe; increasing the outside diameter or decreasing the inside diameter, or both, of the hot-finished or hot-rolled pipe along a predetermined length of the pipe within predetermined tolerances to produce a region of the pipe end with a wall thickness greater than a wall thickness of the pipe body, the wall thickness being increased by at least 12 mm; and producing a desired pipe cross-section in the region with the greater wall thickness by mechanical machining so that a transition from the region of the pipe treated with the mechanical machining to a region of the pipe not treated with the mechanical machining is continuous and stepless with no surface roughness and is substantially notch-free, and wherein a residual wall thickness remaining in the treated region is within tolerances.

2. The method of claim 1, wherein the greater wall thickness of the pipe end region is produced by upsetting the pipe end, said upsetting being performed so as to result in respective transitions from the outside diameter and the inside diameter of the region with the greater wall thickness to the outside diameter and inside diameter of the pipe body, said respective transitions being offset relative to each other along a longitudinal extent of the pipe.

3. The method of claim 2, wherein the upsetting comprises a hot upsetting.

4. The method of claim 1, wherein the greater wall thickness of the pipe end region is produced by sinter-fusing.

5. The method of claim 1, wherein the greater wall thickness of the corresponding pipe end region is produced by build-up welding.

6. The method of claim 1, wherein the greater wall thickness is produced by hot-rolling before finish-rolling.

7. The method of claim 1, wherein the greater wall thickness extends, starting from an end face, over a length of at least 100 mm in a longitudinal pipe direction.

8. The method of claim 1, wherein an outside circumference or an inside circumference, or both, has a step-free transition in a longitudinal pipe direction from the pipe end with the greater wall thickness to a pipe region having a thickness that is not increased.

9. The method of claim 8, wherein the step-free transition has at least one corresponding radius on the outside diameter and at least one other corresponding radius on the inside diameter, with the at least one corresponding radius and the at least one other corresponding radius being located in different cross-sectional planes.

Description

BRIEF DESCRIPTION OF THE DRAWING

(1) Additional features, advantages and details of the invention are described in the following exemplary embodiments.

(2) It is shown in:

(3) FIG. 1 a wall thickening at one pipe end produced by upsetting,

(4) FIG. 2 a structure of a pipe end according to the invention in a treated state.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

(5) FIG. 1 shows in a longitudinal cross-section a segment of a pipe produced according to the invention with a wall thickening at the pipe end toward the outside and the inside of the pipe after upsetting.

(6) The pipe 1 has in the end region a wall thickening 3 produced in a hot-forming step, which transitions in a transition region 4, 4 into the original cross-section 2 of the pipe 1.

(7) In this example, the wall thickening 3 is implemented by increasing the outside diameter of the pipe 1 and reducing the inside diameter.

(8) According to the invention, in the upsetting process, the transition region 4 produced on the outside circumference during upsetting and the transition region 4 produced on the inside circumference are offset with respect to the pipe body in the direction of the longitudinal pipe axis.

(9) The transition region 4 produced by the upsetting process has shoulders 5 and 6 disposed on the outside circumference of the pipe 1, whereas the transition region 4 has shoulders 7 and 8 disposed on the inside circumference.

(10) FIG. 2 shows the finished state of the end region of the pipe 1 produced by mechanical treatment.

(11) The finished contour of the mechanically treated pipe 1 has in the originally thickened end region of the pipe 1 an outside diameter which corresponds to the original diameter of the pipe 1. The transition region 4 has a great radius 9 which almost completely eliminates notches due to a continuous step-free transition in conjunction with a very small surface roughness in the treated region.

(12) In order to prevent the wall thickness of the pipe 1 from falling below a required minimum in the region of the transition region 4, the inside circumference of the thickened pipe end is not machined down to the original inside diameter, but there remains a slight wall thickening 11 from which the transition region 4 is also provided with a great radius 10, which transitions continuously and step-free into the original cross-section 2 of the pipe 1.

(13) According to the invention, the radii 9 and 10 are located in different cross-sectional planes of the pipe, which has a positive effect on the fatigue resistance of the connection in the operating state.

(14) With this arrangement, the wall thickness is never less than the required minimum wall thickness, and a substantially notch-free transition 4 to the original cross-section 2 of the pipe 1 can only be realized in this way.