Pressure reducing rotor assembly for a pump
09719516 ยท 2017-08-01
Assignee
Inventors
Cpc classification
F04D29/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A rotor assembly for a centrifugal pump includes a rotor and a rotor cover, defining a fluid chamber therebetween, and having openings or channels that are provided in either the rotor cover or the rotor, or both, to direct fluid from the fluid chamber into the rotor or rotor cover of the rotor assembly to provide reduction of increased pressure that is experienced within the fluid chamber, especially at or near the center of the fluid chamber.
Claims
1. A rotor cover for a rotor assembly for a centrifugal pump, comprising: a body having a rotational axis, a center portion about the rotational axis and a peripheral outer portion radially spaced from the center portion, the body further having a first side that, in use, is oriented away from a fluid chamber of a rotor assembly and a second side that, in use, is oriented toward a fluid chamber of a rotor assembly; a fluid inlet portion located at the center portion of the body and positioned on the first side of the body; at least one primary channel formed in the body extending from the fluid inlet portion to proximate the peripheral outer portion of the body; and at least one secondary channel formed in the body providing a pathway through the body, the at least one secondary channel having an opening on the second side of the body which is positioned apart from the fluid inlet and spaced from the center portion, the at least one secondary channel further providing a pathway that is arranged to provide for fluid movement from the opening on the second side of the body, at a point proximate to the center portion, in a direction from the opening to a second opening of the secondary channel that is positioned near the peripheral outer portion of the body.
2. The rotor cover of claim 1, wherein the at least one primary channel is enclosed within the body and has a first opening at the fluid inlet and a second opening proximate the peripheral outer portion.
3. The rotor cover of claim 2, wherein the at least one primary channel comprises a plurality of primary channels.
4. The rotor cover of claim 3, wherein at least some of the plurality of primary channels define a curved pathway from the fluid inlet to a point proximate the peripheral outer portion.
5. The rotor cover of claim 3, wherein one or more of the plurality of primary channels define straight pathways.
6. The rotor cover of claim 1, further comprising a central collection portion located in proximity to the rotational axis of the body and positioned at the second side of the body, wherein the at least one secondary channel comprises a fluid pathway which extends from the opening at or proximate the central collection portion to a second opening that is in proximity to the peripheral outer portion of the body.
7. The rotor cover of claim 6, wherein the at least one secondary channel comprises a plurality of fluid pathways, each having an opening at or proximate the central collection portion and each having a second opening in proximity to the peripheral outer portion of the body.
8. The rotor cover of claim 7, wherein the fluid pathways define a curved pathway from a point near the central collection portion to a point proximate the peripheral out portion.
9. The rotor cover of claim 7, wherein some of the fluid pathways define a straight pathway from a point near the central collection portion to a point proximate the peripheral outer portion.
10. The rotor cover of claim 1, wherein the body is of a two piece construction comprising a plate, having a central opening about the rotational axis of the body and a peripheral edge, and an insert having the at least one primary channel and the at least one secondary channel formed therein.
11. A rotor assembly for a centrifugal pump, comprising: a rotor having a rotational axis and a peripheral edge; a rotor cover having a rotational axis and a peripheral edge, the rotor cover being releasably secured to the rotor to define a fluid chamber therebetween, the fluid chamber having a peripheral annular portion; a fluid inlet; at least one primary channel formed in either of the rotor or rotor cover, the at least one primary channel extending from the fluid inlet to proximate the peripheral annular portion of the fluid chamber; and at least one secondary channel formed in the rotor, the rotor cover or both, the at least one secondary channel having an opening positioned in proximity to the rotational axis, formed through the rotor cover or rotor, and positioned apart from the fluid inlet to provide entry of fluid from the fluid chamber into the opening of the at least one secondary channel, the at least one secondary channel being configured to provide a pathway that extends from the opening of the at least one secondary channel to the peripheral annular portion of the fluid chamber to direct fluid from the fluid chamber through the opening of the at least one secondary channel to a second opening of the secondary channel that is positioned near the peripheral annular portion of the fluid chamber.
12. The rotor assembly of claim 11, wherein the at least one primary channel comprises a plurality of primary channels, each primary channel having a first opening positioned at the fluid inlet and each having a second opening positioned to provide fluid to the fluid chamber.
13. The rotor assembly of claim 11, wherein the at least one secondary channel comprises a plurality of fluid pathways, each fluid pathway extending from proximate the rotational axis of the rotor or rotor cover and having a first opening positioned to receive fluid from the fluid chamber and a second opening positioned in proximity to the peripheral edge of either the rotor or rotor cover to deliver fluid to the peripheral annular portion of the fluid chamber.
14. The rotor assembly of claim 11, wherein the fluid inlet is formed in the rotor cover and the rotor is further configured with an opening for receiving a pitot tube.
15. The rotor assembly of claim 11, wherein the fluid inlet is formed in the rotor cover, and the rotor cover is further configured with an opening for receiving a pitot tube.
16. A centrifugal pump of the pitot tube type, comprising: a pump casing; a rotor assembly positioned within the pump casing, the rotor assembly further comprising: a rotor having a rotational axis and a peripheral edge; a rotor cover having a rotational axis and a peripheral edge, the rotor cover being releasable secured to the rotor to define a fluid chamber therebetween, the fluid chamber having a peripheral annular portion; a fluid inlet; at least one primary channel extending from the fluid inlet to proximate the peripheral annular portion of the fluid chamber; and at least one secondary channel having an opening that is positioned through the rotor or rotor cover in proximity to the rotational axis and positioned apart from the fluid inlet to provide a pathway for fluid to move from the fluid chamber at a point proximate the rotational axis of the rotor or rotor cover to the peripheral annular portion of the fluid chamber through the opening of the at least one secondary channel and along a pathway of the at least one secondary channel to a second opening of the secondary channel that is positioned near the peripheral annular portion; and a pitot tube assembly having a pitot tube positioned within the fluid chamber of the rotor assembly.
17. The centrifugal pump of claim 16, wherein the pitot tube assembly comprises at least one member of a group comprising a single blade and a double blade.
18. A rotor cover for a rotor assembly for a centrifugal pump, comprising: a body having a rotational axis, a center portion about the rotational axis and a peripheral outer portion radially spaced from the center portion, the body further having a first side that, in use, is oriented away from the fluid chamber of a rotor assembly and a second side that, in use, is oriented toward the fluid chamber of a rotor assembly; a fluid inlet portion located at the center portion of the body and positioned on the first side of the body; at least one primary channel formed in the body extending from the fluid inlet portion to proximate the peripheral outer portion of the body; and a plurality of secondary channels, each secondary channel having a first opening positioned near the central portion of the body and positioned apart from the fluid inlet to provide a pathway for fluid to move from the second side of the body, through the first opening, and toward the peripheral outer portion through a pathway that extends from the first opening in the second side to a second opening of the second channel that is positioned near the peripheral outer portion of the body.
Description
DESCRIPTION OF THE FIGURES
(1) The accompanying drawings facilitate an understanding of the various embodiments.
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DETAILED DESCRIPTION
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(17) The rotor assembly 10 is positioned within a pump casing 28 and, more specifically, is positioned within a pump chamber 30 formed by the pump casing 28. The rotor assembly 10 is attached to a drive mechanism 32 by known means, such as bolts 34. The drive mechanism 32 is typically supported by bearings 36. The side of the rotor assembly 10 opposite the attachment to the drive mechanism 32 is also supported by connection to a support element 38. The support element 38 will vary depending on the particular configuration of the centrifugal pump. In
(18) A pitot tube assembly 44 is positioned relative to the rotor assembly 10. Specifically, the pitot tube assembly 44 comprises a pitot tube arm 46, which extends through a central opening of the rotor assembly 10, shown in
(19) Fluid enters into the fluid chamber 22 of the rotor assembly 10 and is forced outwardly into the peripheral annular portion 54 of the rotor assembly 10 by centrifugal forces as the rotor assembly 10 rotates. The stationary pitot tube assembly 44 is positioned such that fluid is collected into the inlet 50 of each blade 48, each blade being hollow to provide a collection pathway 58 for collected fluid to be directed for egress from the pump through a discharge conduit 60.
(20) Fluid enters into the pump through an inlet conduit 62 that is positioned to direct fluid into the rotor cover 14, as shown by the direction arrow. Fluid enters into the rotor cover 14 and is then directed toward the peripheral annular portion 54 of the rotor assembly 10.
(21) The features described thus far are general features of a rotor assembly and pitot tube assembly. As described, fluid entering into the fluid chamber 22 of the rotor assembly 10 is slung by centrifugal forces to the peripheral annular portion 54 of the fluid chamber 22. Fluid also occupies the other areas of the fluid chamber 22 that are disposed radially inwardly from the peripheral outer portion 54. Fluid occupying the fluid chamber 22 impacts the pitot tube blades 48 as the rotor assembly 10 rotates, and is displaced as a result.
(22) Under these and other influences, pressure increases in the rotor assembly 10, particularly near the center of the fluid chamber 22 in an area surrounding the rotational axis 56 of the rotor assembly 10. Elevated pressure is observed with both single blade and double or multiple blade pitot tube assemblies, but is more prevalent in double blade or multiple blade pitot tube assemblies. The elevated pressure in the fluid chamber 22 causes an axial exertion at and about the central portions of the fluid chamber which cause an axial thrust to be exerted on the bearings 36, 40. Axial thrust on the bearings 36, 40 can cause bearing failure, and also reduces or adversely affects optimum pump operation.
(23) Thus, in accordance with a first aspect of the disclosure,
(24) A fluid inlet portion 80 is located at the center portion 72 of the body 70 and is positioned on the first side 76 of the body 70. At least one primary channel 82 is formed in the body 70 and extends from the fluid inlet portion 80 to a point proximate the peripheral outer portion 74 of the body 70. The at least one primary channel 82 may be a plurality of primary channels 82, as shown in phantom line in
(25) Each of the primary channels 82 has a first opening 84 positioned at the fluid inlet portion 80 for receiving fluid entering the pump and entering the rotor assembly 10. Each primary channel 82 also has a second opening 86 that is radially spaced from the first opening 84 and the fluid inlet portion 80, the second opening 86 being positioned proximate the peripheral outer portion 74 of the body 70. The second opening 86 of the primary channel 82 is positioned to deliver fluid to the peripheral annular portion 54 of the rotor assembly 10. The second opening 86 of some or all of the primary fluid channels 82 may be positioned at the radial extremity of the body 70, or some or all of the second openings 86 may be positioned radially inwardly from the peripheral outer portion 74 of the body 70.
(26) Further in accordance with the first aspect of the disclosure, the rotor cover 14 is configured with at least one secondary channel 90 that is positioned to provide a pathway for movement of fluid from a point proximate the second side 78 of the body 70 (which is oriented toward the fluid chamber 22) toward the peripheral outer portion 74 of the body 70 for ultimate delivery of fluid to the peripheral annular portion 54 of the rotor assembly 10. The at least one secondary channel 90 may be manifest as a plurality of secondary channels 90 as illustrated in
(27) In the embodiment illustrated in
(28) The apertures 92 of this embodiment are generally oriented proximate the center portion 72 of the body 70, and are preferably positioned more closely to the center portion 72 of the body 70, or nearer to the rotational axis 56, rather than to the peripheral outer portion 74. Nonetheless, the exact positioning of the apertures 92 in terms of a radial spacing from the rotational axis 56 or center portion 72 of the body 70 may vary and, thus, the apertures 92 may be selectively spaced a distance intermediate between the center portion 72 and peripheral outer portion 74. In one embodiment, the apertures 92 are radially spaced relative to and from the rotational axis 56 such that all apertures 92 are positioned at an equal radial distance from the rotational axis 56. Alternatively, the apertures 92 may be radially spaced at varied radial distances from the rotational axis 56.
(29) The diametric dimensions of the apertures 92 may be from about 1/32 of an inch to about two inches (e.g., about 0.15 cm to about 5 cm). The exact diametric dimension of the apertures may be dictated by the size of the rotor assembly 10 or body 70 or the particular application to which the pump will be used. The diametric size of the apertures 92 may vary from aperture 92 to aperture 92 within the configuration of a single body 70. The placement of the apertures 92 having an opening from at or near the center of the fluid chamber 22 to a point interior to the body 70 provides a reduction of pressure in the rotor assembly 10 which improves the operation of the pump and improves pumping efficiencies.
(30) An alternative embodiment is illustrated further in
(31) The centrifugal pump 100 is configured with a fluid inlet pipe 102 through which fluid is directed into a fluid inlet conduit 62. As previously described, the fluid inlet conduit 62 directs fluid into the fluid inlet portion 80 of the rotor cover 14 of the rotor assembly 10. The centrifugal pump 100 is also configured with a discharge pipe 104 that is in fluid communication with the discharge conduit 60 which, in turn, is in fluid communication with the pitot tube assembly 44 as previously described. A drive mechanism 32 is positioned to cause rotation of the rotor assembly 10, as previously described. In the illustration, the drive mechanism 32 is shown as a gear drive arrangement; however, any number of other drive mechanisms, including, for example, a motor drive, may be employed to cause rotation of the rotor assembly 10.
(32) The rotor assembly 10 illustrated in
(33) Further, in this embodiment, the at least one secondary channel 90 comprises a fluid pathway 112 having a first opening 114 at or proximate the central collection portion 110 and a second opening 116 in proximity to the peripheral outer portion 74 of the body 70. In some embodiments, the at least one secondary channel 90 comprises a plurality of fluid pathways 112 as shown in
(34) These features of the alternative embodiment of the disclosure may be more readily understood with reference to
(35) The plate 118, as shown in
(36) The insert 124 has a peripheral edge 132 that registers against an internal shoulder 134 of the plate 118. The insert 124 may be secured to the plate 118 along the point of registration between the peripheral edge 132 and shoulder 134 by any suitable means including, for example but without limitation, welding, countersunk bolts or rivets placed through threaded holes 136 in the insert 124 (as shown in
(37) As more clearly seen in
(38) It can be seen from
(39) In one embodiment, one or more secondary channel 90 are formed in the insert 124. In this embodiment, the secondary channels 90 are formed as fluid pathways 112 extending through the insert 124. Specifically, and as best seen in
(40) As depicted in the embodiment of
(41) The rotor cover 14 of the disclosure may be made in a two-piece construction as described previously. Alternatively, the rotor cover 14 may be formed as a single construct where the rotor cover 14, with one or more primary channels 82 and one or more secondary channels 90, is formed by any suitable means, such as by casting and/or machining. The rotor cover 14 of either embodiment may be made of any suitable material, including, for example but without limitation, hardened plastics, polymers, metals, alloys, ceramics and other materials, or combination of materials. Examples of such single constructs are shown in
(42) In a further aspect of the disclosure, the secondary channels 90 may be formed in either the rotor cover 14, as previously described, and/or in the rotor 12 (i.e., rotor bowl). By way of example,
(43) In a further embodiment shown in
(44) In yet another embodiment shown in
(45) In the foregoing description of certain embodiments, specific terminology has been resorted to for the sake of clarity. However, the disclosure is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes other technical equivalents which operate in a similar manner to accomplish a similar technical purpose. Terms such as left and right, front and rear, above and below, and the like are used as words of convenience to provide reference points and are not to be construed as limiting terms.
(46) In this specification, the word comprising is to be understood in its open sense, that is, in the sense of including and thus not limited to its closed sense, that is the sense of consisting only of. A corresponding meaning is to be attributed to the corresponding words comprise, comprised, and comprises where they appear.
(47) In addition, the foregoing describes only some embodiments, and alterations, modifications, additions and/or changes can be made thereto without departing from the scope and spirit of the disclosed embodiments, the embodiments being illustrative and not restrictive.
(48) Furthermore, embodiments have been described in connection with what are presently considered to be the most practical and preferred embodiments, and it is to be understood that the inventions are not to be limited to the disclosed embodiments, but on the contrary, are intended to cover various modifications and equivalent arrangements to those disclosed herein. Also, the various embodiments described above may be implemented in conjunction with other embodiments, e.g., aspects of one embodiment may be combined with aspects of another embodiment to realize yet other embodiments. Further, each independent feature or component of any given assembly may constitute an additional embodiment.