Method and conveyor device for conveying bulk material
09718620 ยท 2017-08-01
Assignee
Inventors
Cpc classification
B65G35/066
PERFORMING OPERATIONS; TRANSPORTING
B65G19/14
PERFORMING OPERATIONS; TRANSPORTING
B65G35/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G19/14
PERFORMING OPERATIONS; TRANSPORTING
B65G19/22
PERFORMING OPERATIONS; TRANSPORTING
B65G19/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for conveying bulk goods and a device for carrying out the method. The conveying device includes a conveying channel and at least two conveying elements arranged loosely in the conveying channel. The conveying elements are mechanically driven in the conveying direction in a first section of the conveying channel, before bulk goods are fed into the conveying channel in a second section of the conveying channel. The bulk goods are conveyed by movement of the conveying elements along the conveying direction in a third section of the conveying channel, wherein in the third section of the conveying channel the first conveying element is pressed by the second conveying element and/or the bulk goods through the conveying channel in the conveying direction.
Claims
1. A method for conveying bulk goods by means of a conveying device comprising a conveying channel and at least two conveying elements loosely arranged in the conveying channel, the method comprising the following: mechanically driving the conveying elements in the conveying direction in a first section of the conveying channel; feeding bulk goods into the conveying channel in a second section of the conveying channel; conveying the bulk goods by moving the conveying elements along the conveying direction in a third section of the conveying channel; and in the third section of the conveying channel, the first conveying element being pressed by the second conveying element and/or the bulk goods through the conveying channel in the conveying direction, wherein each of the at least two conveying elements has a longitudinal axis that is parallel to the conveying direction; each of the at least two conveying elements comprises a first surface element longitudinally spaced apart from a second surface element, each of the first and second surface elements extending transversely in relation to the longitudinal axis and at least one of the first and second conveying elements having a carrier surface configured to push bulk goods in the conveying direction; a strut extending parallel to the longitudinal axis and connecting the first and second surface elements to each other; and a spacer arm connected to and extending away from at least one of the first and second surface elements in the conveying direction, or away from the conveying direction, thereby creating a minimum distance between a pair of successive surface elements of respective ones of the at least two conveying elements during said conveying of the bulk goods at least in the third section of the conveying channel.
2. The method according to claim 1, wherein: during mechanical driving, a conveying element is in direct contact with at least one drive element via an opening in the first section of the conveying channel.
3. The method according to claim 2, wherein: per length of a conveying element in the conveying direction, at least two drive elements are provided via the opening in the first section of the conveying channel.
4. The method according to claim 1, wherein: a longitudinal axis of at least one conveying element is aligned substantially parallel to the conveying direction in the first section of the conveying channel.
5. The method according to claim 4, wherein: the conveying elements are driven by direct contact with at least one conveying element in the first section of the conveying channel.
6. The method according to claim 4, wherein: each of the conveying elements include a front disk and a rear disk spaced apart from the front disk; and the conveying elements in a transition area between the first and the second section of the conveying channel are driven by direct contact with the rear disk of the conveying element in the conveying direction.
7. A conveying device for conveying bulk goods, said device comprising: a conveying channel and at least two conveying elements; a mechanical drive configured to drive the conveying elements in a conveying direction in a first section of the conveying channel, the conveying elements being loosely arranged in the conveying channel; the conveying channel comprising a feeding opening for feeding bulk goods in a second section of the conveying channel; and the conveying device being configured such that in a third section of the conveying channel the first conveying element is pressed by the second conveying element and/or bulk goods through the conveying channel in the conveying direction, wherein each of the at least two conveying elements has a longitudinal axis that is parallel to the conveying direction; each of the at least two conveying elements comprises a first surface element longitudinally spaced apart from a second surface element, each of the first and second surface elements extending transversely in relation to the longitudinal axis and at least one of the first and second conveying elements having a carrier surface configured to push bulk goods in the conveying direction; a strut extending parallel to the longitudinal axis and connecting the first and second surface elements to each other; and a spacer arm connected to and extending away from at least one of the first and second surface elements in the conveying direction, or away from the conveying direction, thereby creating a minimum distance between a pair of successive surface elements of respective ones of the at least two conveying elements during conveying of the bulk goods at least in the third section of the conveying channel.
8. The conveying device according to claim 7, wherein: the conveying channel comprises an opening in the first section through which the drive pushes the conveying elements via direct contact therewith through the first section of the conveying channel in the conveying direction.
9. The conveying device according to claim 7, wherein: the mechanical drive comprises at least two drive elements; and the distance between the drive elements in the conveying direction corresponds to half the length of one of the conveying elements.
10. The conveying device according to claim 7, wherein: drive elements of the mechanical drive are bolts and/or hydraulic elements and/or pneumatic elements.
11. The conveying device according to claim 7, wherein: the conveying channel has a non-rectangular feeding opening for bulk goods in the second section.
12. The conveying device according to claim 7, wherein: the conveying channel has an opening whose width at the rearmost point of the opening in the conveying direction is smaller than at another point of the opening.
13. The conveying device according to claim 12, wherein: the opening is a drive opening and/or the feeding opening and/or an outlet opening and/or a viewing window and/or an insertion opening for conveying elements.
14. The conveying device according to claim 7, wherein: the conveying channel is provided to be lockable.
15. The conveying device according to claim 7, wherein: at least one of the conveying elements is provided with a label for automatic identification and/or localization and the conveying device comprises a reader for reading out the label.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further features and advantages of the invention will be discussed in more detail below on the basis of embodiments for a better understanding thereof, without the invention being restricted to the embodiments.
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DETAILED DESCRIPTION
(61) In the following, first
(62)
(63) A plurality of carriers 2, which are driven by means of the drive 6 in the drive section 8, are arranged in the conveying device 1. The carriers are arranged loosely along the conveying channel axis in the conveying channel 4.
(64) Bulk goods are conveyed by means of the feeding device 18 into the conveying channel 4.
(65)
(66) In the following, equal reference numbers designate equal features in the Figures and, therefore, are only explained again if necessary.
(67) In the illustration according to
(68)
(69) In the drive section 8, drive arms 25 exert a force on the carriers 2 in a manner substantially parallel with respect to the conveying channel axis. The drive arms 25 are moved by a drive chain 24 in the drive section 8 substantially parallel with respect to the conveying channel axis. The force is applied to the carrier 2 substantially in the circumferential area of the carrier 2 facing the inner wall 9 of the conveying channel.
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(71) The drive arms 25, which are driven by the drive chain 24, engage with the conveying pipe 5 through an engagement opening 26. Since bulk goods are conveyed by means of the drive 6 only downstream of the drive section, sealing of the engagement opening 26 is not necessary in any case.
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(73) The carriers 2 comprise struts (shanks) 23 which, in the present case, are arranged substantially parallel with respect to the conveying channel axis 7.
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(77) The carrier 2 according to
(78) The carrier 2 comprises a first surface element 13 which lets bulk goods go through. The carrier 2 further comprises a second surface element 14 which comprises the carrier surface not shown here. The first surface element 13 and the second surface element 14 are arranged in a manner spaced apart from each other by means of a strut (shank) 23 in order to cause an operational connection between the two surface elements.
(79) Moreover, at the side of the second surface element 14 facing away from the conveying direction, the carrier 2 has a recess 16 with which an arm 17 of an adjacently arranged carrier can engage.
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(81) The carrier 2 comprises a spacer 15 which is formed as an arm 17. The arm 17 is ball-shaped at the end facing away from the carrier 2. At the side facing away from the conveying direction, the carrier 2 has a recess 16 which is ball-shaped in some sections so that the ball-shaped spacer 15 can engage with the complementary recess 16 of a further carrier.
(82) The first surface element 13 and the second surface element 14 are operatively connected to each other by means of the strut (shank) 23, wherein the first surface element 13 and the second surface element 14 act as alignment means 11. The first surface element 13 lets bulk goods go through.
(83) The second surface element 14 comprises at a first side the carrier surface 10 for conveying the bulk goods along the conveying channel and at a second side opposite the first side it comprises a drive surface 27. The drive surface 27 can be elastic and made in particular of plastic or rubber. Alternatively, the drive surface 27 can also be made of steel. The drive can exert a force on this drive surface 27 for driving the carrier 2.
(84) The surfaces enclosed by the circumferences of the first surface element 13 and the second surface element 14 are substantially congruent with respect to each other in case of a projection substantially parallel with respect to the mean surface perpendicular 12, which leads to the desired alignment of the carrier 2 in the conveying channel.
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(86) The conveying pipe 5 has an inlet 19 covering an angular range a of about 90. By means of a slide 20, which is realized as a rotary slide, the angular range a can be adjusted in accordance with the requirements.
(87) The feeding device 18 has a redirecting area 21 which is arranged with a redirecting angle u of about 50 relative to the gravity direction.
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(89) A plurality of carriers 2 are arranged in the conveying pipe, wherein in the present case three carriers 2 are visible. By means of a drive chain 24 (only sections thereof are shown) and driving arms 25 arranged thereon, a force can be exerted on the carriers 2 substantially parallel with respect to the conveying channel axis. The carriers 2 do not have spacers. Bulk goods 3 are arranged between the carriers 2, leading to the spacing of the carriers 2 desired in the present case.
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(91) The conveying device 1 according to
(92) By rotating the drive shaft 30, the carrier bolts 29 are moved along the conveying channel axis 7. Hence, the carrier bolts 29 come in contact with the drive surfaces 27 of the carriers 2 and thus drive them.
(93) The distance between two adjacent carrier bolts 29 is approx. 1.02 times the extension of the carriers 2 along the conveying channel axis 7 and thus in the meaning of the above definition substantially identical to this extension. It can thus be achieved that the carriers 2 almost contact each other while being driven. However, contact is prevented in order to prevent undesired collisions of adjacent carriers 2. Moreover, the drive section along the conveying channel axis 7 is twice as long as the carriers 2. Hence, at any point in time at least one carrier 2 is completely in the drive section.
(94) The embodiment shown in
(95) The chain drive 6 of the embodiment according to
(96) The distance between two adjacent carrier projections 34 is approx. 1.02 times the extension of the carriers 2 along the conveying channel axis 7 and thus in the meaning of the above definition substantially identical to this extension. It can thus be achieved that the carriers 2 almost contact each other while being driven. Moreover, also in this example the drive section is twice as long as the carriers 2 along the conveying channel axis 7. Hence, at any point in time at least one carrier 2 is completely in the drive section.
(97) In contrast to
(98) In the embodiment shown in
(99) The extension of the carriers 2 along the conveying channel axis 7 is about 3.9 times the pitch G of the drive worm 35. It can thus be achieved that the carriers 2 almost contact each other while being driven.
(100) The embodiment shown in
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(103) Alternatively to the embodiment shown in
(104) The present invention thus comprises at first, i.a., the following aspects:
(105) 1. A conveying device (1) comprising a conveying channel (4), in particular a conveying pipe (5), at least one carrier (2) arranged in the conveying channel (4), in particular at least two carriers (2), and at least one drive (6) for driving the at least one carrier (2) for conveying bulk goods (3) along a conveying channel axis (7), characterized in that the at least one carrier is loosely arranged in the conveying channel (4) at least in some sections along the conveying channel axis (7).
(106) 2. The conveying device (1) according to aspect 1, characterized in that the conveying channel (4) is formed as a guide means along the conveying channel axis (7) for the carrier (2).
(107) 3. The conveying device (1) according to aspect 1 or 2, characterized in that the drive (6) is configured such that at least in some sections a force can be exerted by the drive (6) directly on the carrier (2) substantially parallel with respect to the conveying channel axis (7).
(108) 4. The conveying device (1) according to any of aspects 1 to 3, characterized in that the drive (6) reaches into the conveying channel (4) at least in a drive section (8) for exerting a force substantially parallel with respect to the conveying channel axis (7) on a carrier (2) arranged in the drive section (8).
(109) 5. The conveying device (1) according to any of aspects 1 to 4, characterized in that the drive (6) can be selected or is selected from the list of the following kinds of drives or any combinations thereof: chain drive, belt drive, coupler mechanism, gear drive, worm drive, magnet drive, servo drives, direct drives.
(110) 6. The conveying device (1) according to any of aspects 3 to 5, characterized in that the drive (6) comprises at least one carrier bolt (29, 29) by means of which a force can be exerted at least in some sections directly on the carrier (2) substantially parallel with respect to the conveying channel axis (7).
(111) 7. The conveying device (1) according to aspect 6, characterized in that the drive is configured as a chain drive (6) and comprises at least one drive chain pair (28a, 28b; 28a, 28b), wherein each of two opposite ends of the carrier bolt (29, 29) is attached to a respective drive chain (28a, 28b; 28a, 28b) of the drive chain pair (28a, 28b; 28a, 28b).
(112) 8. The conveying device (1) according to any of aspects 3 to 7, characterized in that the drive is configured as a chain drive (6) and comprises at least one drive chain (33, 33) having at least one carrier projection (34, 34) by means of which a force can be exerted at least in some sections directly on the carrier (2) substantially parallel with respect to the conveying channel axis (7).
(113) 9. The conveying device (1) according to any of aspects 3 to 8, characterized in that the drive is configured as a worm drive (6) and comprises at least one rotary drive worm (35, 35) by the rotational movement of which a force can be exerted at least in some sections directly on the carrier (2) substantially parallel with respect to the conveying channel axis (7).
(114) 10. The conveying device (1) according to any of the preceding aspects, characterized in that a force transmission between two carriers (2) adjacently arranged in the conveying channel (4) parallel with respect to the conveying channel axis (7) can be achieved by a direct contact between the carriers (2) and/or by bulk goods arranged between the carriers (2) in the conveying channel.
(115) 11. A carrier (2) for conveying bulk goods (3) in a conveying device (1) according to any of the preceding aspects, comprising a carrier surface (10), characterized in that the carrier (2) comprises an alignment means (11) for aligning the mean surface perpendicular (12) of the carrier surface (10) at least in some sections substantially parallel with respect to the conveying channel axis (7).
(116) 12. The carrier (2) according to aspect 11, characterized in that when aligning the mean surface perpendicular (12) of the carrier surface (10) substantially parallel with respect to the conveying channel axis (7), the carrier surface (10) covers the mean conveying channel cross-section to an extent of less than 100%, preferably in the range of 50% to 99.9% and particularly preferably of 80% to 99.9%.
(117) 13. The carrier (2) according to aspect 11 or 12, characterized in that the alignment means (11) is configured at least as a first surface element (13) and a second surface element (14) which are spaced from each other substantially parallel with respect to the conveying channel axis (7) and which are arranged so as to be operatively connected to each other, wherein the mean surface perpendiculars (12) of the surface elements are arranged substantially parallel with respect to the conveying channel axis (7).
(118) 14. The carrier (2) according to aspect 13, characterized in that the first surface element (13) facing the conveying direction of the bulk goods (3) lets the bulk goods (3) go through, wherein in particular the second surface element (14) comprises the carrier surface (10).
(119) 15. The carrier (2) according to any of aspects 11 to 14, characterized in that at the side facing and/or facing away from the conveying direction, the carrier (2) comprises a spacer (15), in particular an arm (17) arranged substantially parallel with respect to the conveying channel axis (7), which is in particular ball-shaped or dome-shaped at the end facing away from the carrier (2).
(120) 16. The carrier (2) according to aspect 15, characterized in that at the side facing or facing away from the conveying direction, the carrier (2) comprises a recess (16) which is formed such that the spacer (15) can engage with the recess (16), wherein the recess (16) is in particular funnel-shaped and wherein the recess (16) is preferably at least in sections ball-shaped and/or at least in sections parabolic.
(121) 17. A method for conveying bulk goods (3) by using a conveying device (1) according to any of aspects 1 to 10, optionally with a carrier (2) according to any of aspects 11 to 16, further optionally with a feeding device (18), comprising the step of conveying the bulk goods (3) from an inlet (19) to an outlet (22).
(122) 18. A method for upgrading and/or converting or refitting a conveying device (1) for conveying bulk goods (3), comprising the step of mounting at least one carrier (2), in particular a carrier (2) according to any of aspects 11 to 16, for building a conveying device (1) according to any of aspects 1 to 10, and optionally the step of mounting a feeding device (18).
(123) For example also on the basis of the above basic explanations, general definitions and features as well as the explanations of the drawings, the present invention starts out from the basic idea that bulk goods are conveyed in a conveying channel, e.g. a conveying pipe, by conveying elements which are loosely arranged in the conveying channel and which are pushed or pressed in the conveying channel in the conveying direction and thus move the bulk goods through the conveying channel. The conveying elements are separate individual bodies or (bulk goods) carriers which, e.g., during the conveying of bulk goods in the conveying channel are (only) non-positively (in a form-fit or force-locked manner) connected to each other. For example, in the sections of the conveying channel in which there is no drive means, a conveying element moving in the conveying channel in the conveying direction can push or press a conveying element located downstream thereof through the conveying channel.
(124) The basic concept in which the pressure of a conveying element is transferred to the conveying element being next in the conveying direction is characterized in view of known tube or pipe chain conveyors by its improved energy efficiency, increased conveying speed and performance, better hygiene and a smoother conveying of the bulk goods. In this connection, the increased energy efficiency is achieved, e.g., by a very low-friction transport as compared to tube or pipe chain conveyors. Moreover, it is possible that only one drive means is necessary, which is provided in particular in a first section of the conveying channel and thus does not come in contact with the bulk goods which are fed into the conveying channel only in a second section thereof. In accordance with the concept of the invention, it is additionally possible to provide a method and a conveying device which can be used for conveying different bulk goods such as rice, flour, grains, corn and wheat. For example, so far tube or pipe chain conveyors have been used for rice, bucket conveyors for flour, and elevator conveyors for grains, but they are excluded at least for transporting rice because of the explosion protection problems, the risk of accidents due to crushing and shearing points and due to lack of space and for cost reasons. On the other hand, the tube or pipe chain conveyors could meet the requirements for rice applications to some extent, but a tube or pipe chain conveyor is excluded for flour for hygiene reasons and for grains for reasons of the conveying performance. By means of the present invention, all these bulk goods can be conveyed easily and without problems, hygienically and highly efficiently.
(125) The invention achieves the above-mentioned objects by means of the features of the claims.
(126) The present invention relates to a conveying device and a method for conveying bulk goods by means of a conveying device comprising a conveying channel and at least two conveying elements being loosely arranged in the conveying channel. In a first section of the conveying channel, the conveying elements are mechanically driven in the conveying direction, i.e. via direct (touching) contact with a drive means.
(127) In accordance with an embodiment, during the drive operation, a respective conveying element is in direct contact with at least one drive element via an opening in the first section of the conveying channel. In particular, a drive means is located substantially outside the conveying channel (or the conveying pipe, wherein the conveying pipe is closed across its cross-section in at least one section after feeding of the bulk goods) which, by means of its at least one drive element, can exert a direct force on the conveying elements through the opening in the first section of the conveying channel and thus pushes/presses the conveying elements in the conveying direction through the first section of the conveying channel.
(128) For example, at least one conveying element as described above can have two disks and a shank which extends transversely thereto, connects the disks centrally and is aligned parallel with respect to the conveying direction at least in the first section of the conveying channel. The distance between the disks of the conveying element in the conveying direction can be larger (e.g., 1 mm to 5 mm larger, 2 mm to 3 mm larger, or in particular about 2 mm larger) than half the length of the conveying element in the conveying direction.
(129) In accordance with an embodiment, the conveying elements are driven in the first section of the conveying channel by direct contact with one of the disks and/or both disks and/or the shank. In particular, while being driven, a drive element engages with the rear disk in the conveying direction (scraper disk comprising the carrier surface described above) of the conveying element and thus pushes the conveying element through the first section of the conveying channel.
(130) In accordance with an embodiment, the conveying elements are driven in the transition area between the first and the second section of the conveying channel by direct contact with the rear disk in the conveying direction (scraper disk) of the conveying element. In this manner, the conveying element is pushed by the more stable scraper disk through the first section of the conveying channel. It can thus be avoided that the entire load of downstream conveying elements and bulk goods in the second and third sections of the conveying channel lies on the front disk (guide disk) that is weakened in particular by recesses.
(131) In accordance with an embodiment, at least two drive elements are provided per length of a conveying element in the conveying direction via the opening in the first section of the conveying channel. For example, the drive means comprises the at least two drive elements, wherein the distance between the drive elements in the conveying direction corresponds to half the length of a conveying element.
(132) Since not only one but two drive elements are provided for the drive of the conveying element per length of a conveying element, moreover an incorrect engagement of the drive elements and thus damage to the conveying element can be avoided. In particular, the distance between two drive elements is half the length of a conveying element in the conveying direction, while the distance between the scraper disk and the front disk (guide disk, which has, e.g., multiple recesses, as described above) of the conveying element is larger than half the length of the conveying element.
(133) If the distance between two drive elements corresponds to the length of a conveying element, it is possible that a drive element engages incorrectly into the conveying element and thus, e.g., moves the conveying element at its conveying disk and just not at its scraper disk in the conveying channel in the conveying direction. Such an incorrect engagement can occur in particular if the length of the circumferentially closed guide channel is larger than the sum of the lengths of the individual conveying elements in the conveying channel. However, it can be advantageous that the sum of the lengths of the conveying elements is smaller than the length of the conveying channel for conveying, e.g., larger amounts of bulk goods. If, in this case, the conveying element came up to a downstream conveying element in a transition area between the first and the second section of the conveying pipe, the entire load of upstream conveying elements and bulk goods would be on the (weaker) guide disk so that the latter might be damaged or even destroyed.
(134) If the distance between two drive elements corresponds to half the length of a conveying element, wherein the distance between scraper disk and guide disk of a conveying element is slightly larger than half the length of the conveying element, in the above case the drive element also pushes the guide disk in the first section of the conveying channel forward in the conveying direction. However, in the moment in which it encounters a downstream conveying element in a transition area between the first section and the second section, the conveying element slows down temporarily and the load changes from the drive element at the guide disk to the subsequent drive element which in this moment engages with the (stronger) scraper disk.
(135) Thus, when a single conveying element enters, incorrect engagement can be avoided in the first section of the conveying channel (as compared to the non-positive connection between the conveying elements existing in the second and third sections of the conveying channel).
(136) In accordance with an embodiment, the drive elements are the (carrier) bolts described above and/or the carrier projections and/or hydraulic elements and/or pneumatic elements described above. Two hydraulic elements and/or pneumatic elements arranged one behind the other in the conveying direction can be connected in such a manner that they alternatingly exert a force on the conveying element and/or simultaneously exert a force on the conveying element at different points (e.g. at the guide disk and at the scraper disk).
(137) According to the invention, in a second section of the conveying channel, which preferably adjoins the first section of the conveying channel, bulk goods are fed into the conveying channel through a feeding opening, e.g. by a feeding device. By movement of the conveying elements, the bulk goods are then conveyed along the conveying direction in a third section of the conveying channel, wherein in this third section of the conveying channel, and in particular also in the second section of the conveying channel, the first conveying element is pressed or pushed by the second conveying element and/or the bulk goods through the conveying channel in the conveying direction. The bulk goods are conveyed, e.g., from a feeding opening for feeding the bulk goods into the conveying channel in the second section up to an outlet in the conveying channel at the end of the third section, wherein the conveying elements are pushed through the conveying channel by means of the drive in the first section and the non-positive connection between the conveying elements in the second and third sections. The non-positive connection is realized between the respective ends of the conveying elements in the conveying direction and, if applicable, via the fed bulk goods between these ends, so that conveying elements and bulk goods are pressed through the conveying channel.
(138) The invention moreover relates to the conveying device with a conveying channel and at least two conveying elements which has already been described above i.a. in connection with the method and comprises the mechanical drive means for driving the conveying elements in the conveying direction in a first section of the conveying channel, wherein the conveying elements are loosely arranged in the conveying channel, and a feeding opening for feeding bulk goods into the conveying channel in a second section of the conveying channel. The conveying device is configured for carrying out the method described above, in particular in such a manner that in a third section of the conveying channel the first conveying element is pressed by the second conveying element and/or the bulk goods through the conveying channel in the conveying direction.
(139) In accordance with an embodiment, the conveying channel has an opening in its second section through which the bulk goods can be fed into the conveying channel by a feeding device. This feeding opening is not rectangular (in particular when seen in a longitudinal section of the conveying channel). For example, the width of the feeding opening (or the length of the bow edge of the opening in the conveying pipe) can be smaller at the rearmost point of the feeding opening in the conveying direction than at any other point of the feeding opening.
(140) Such a design of the feeding opening is advantageous in that abutting edges in pipe cutouts can be avoided. For example, openings in the conveying channel can be configured such that a shearing effect is caused in the openings when the conveying elements pass, so that the bulk goods are not destroyed and the conveying elements are not damaged. In particular if there are long cutout edges which are provided perpendicular with respect to the conveying direction, the conveying elements, mainly the disks, are subject to considerable wear, and the bulk goods to be conveyed readily fracture.
(141) In accordance with an embodiment, the conveying channel has an opening for the drive, e.g., in the first section of the conveying channel and/or an outlet opening for removing the bulk goods, e.g., in or at the end of the third section of the conveying channel and/or one or more viewing openings (viewing windows) for inspections in one or more sections of the conveying channel and/or an insertion opening for the conveying elements upstream of and/or in the first section of the conveying channel or between the third and the first section of the conveying channel. For such openings the same principles apply as for the feeding opening described above, so that also in these openings abutting edges of pipe cutouts can be avoided as much as possible. With the described openings, which in particular do not have a rectangular shape, wear of the conveying elements is reduced: In rectangular cutouts there is a point load at the edges, while in the presently described and preferred embodiments, the load moves with the linear movement of the conveying element to different positions of the conveying element.
(142) In accordance with an embodiment, the insertion opening for the conveying elements is configured, e.g., in accordance with the poka yoke principle in such a manner that only specific conveying elements can be inserted into the conveying channel and/or conveying elements can only be inserted in correct positional arrangement into the conveying channel. It can thus be prevented that, e.g., conveying elements which have an incorrect size or overall length or in which the distance between scraper disk and guide disk is not suitable for the drive are inserted into the conveying device and can cause malfunctions therein, in particular, e.g., if conveying elements are placed in the conveying channel contrary to the conveying direction. For example, the shape of the insertion opening in the conveying pipe wall can substantially correspond to the shape of the conveying element being projected in a correctly positioned manner onto the conveying pipe wall and/or can be only slightly larger for practical aspects in order to allow smooth insertion of the conveying element.
(143) In accordance with an embodiment, at least one of the conveying elements is provided with a label for automatic identification and/or localization, and the conveying device comprises a reader for reading out the label. In particular, the label can be a code drawn/printed on the conveying element (e.g. a characterization providing a specific information) and/or an RFID transponder with a code which can be read out by the reader, e.g., at one or more places in/at the conveying channel, e.g., through a viewing window or another opening. In this manner, e.g., starting or stopping operations can be controlled, e.g., the conveying device can be configured such that it starts (only) when a (specific) conveying element has been identified at a specific place, and/or stops as soon as a (specific) conveying element has been moved to a specific place. For example, a well-defined number of cycles can thus be predefined in the conveying device.
(144) In accordance with an embodiment, the conveying device, in particular the conveying channel is lockable. This can be advantageous, e.g., if it should be guaranteed in a specific manner that no contamination with other bulk goods, undesired contaminations or even poisons can enter the conveying device. For example, it can be provided for that the conveying device or the conveying channel is sealed, e.g., leaded at all sections having an opening in the channel wall (or the conveying pipe wall) to the means connected thereto. This can apply, e.g., to a drive means which engages with the conveying channel through a respective opening in the first section thereof, a feeding device by means of which the bulk goods should be fed through the feeding opening in the second section of the conveying channel following the first section, and an outlet device for the bulk goods which is arranged at the conveying channel over an outlet opening at the end of the third section following the second section or in a fourth section following the third section of the conveying channel. In particular, the conveying device can be configured such that the bulk goods are permanently in a locked system from a feeding device (with possibly upstream, sealingly connected, further devices) up to the outlet device and possibly further devices connected thereto in a sealed manner.
(145) In the following, further features and advantages of the invention will be discussed in more detail for a better comprehension on the basis of embodiments in connection with
(146) Similar to the embodiments in
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(148) Similar to the embodiments in
(149) According to an embodiment of the invention (e.g. also alternatively or also additionally to the drive means described above in general), pneumatic and/or hydraulic drives can be provided.
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(154) For this reason, according to an embodiment of the invention additional drive elements (e.g. bolts) are provided in the drive means. In
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(159) In a top view, the pipe cutout 294 can have the geometrical shape of a kite and is in particular configured such that, e.g., also bulk goods located in the conveying pipe at the link between the pipe cutouts 293a and 293b are ejected from the outlet opening in order to avoid possible later mixing. As shown in
(160) In accordance with an embodiment, the outlet opening can have substantially the shape of an (elongate) drop, as shown, e.g., in
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(165) The present invention therefore provides a method and a conveying device by means of which the conveying performance can be increased while at the same time energy can be saved. Moreover, by means of the present concept, conveying heights of about 60 m can be reached, so that the conveying device as a whole needs a relatively small base surface while the conveying performance remains unchanged because a more effective usage is possible in all dimensions of the room, and moreover the conveying device can be configured individually. Since the bulk goods are conveyed in the conveying pipe by means of separate individual bodies (conveying elements, carriers) which push or press the bulk goods through the conveying pipe, there is only a slight relative movement of the bulk goods, which reduces segregation and inner friction. Moreover, the structure, assembly and maintenance of the conveying device is simple (such as the use of individual conveying elements) and it can moreover be cleaned easily because residues cannot collect in the conveying pipe and bulk goods cannot be carried off. Moreover, a drive is only necessary in a specific section of the conveying pipe so thatwith the drive and the bulk goods feeding device being spatially separatedthe drive does not come in contact with the bulk goods (high sanitation).