Image forming apparatus including drawer for supporting drum cartridge and developing cartridge
11480915 ยท 2022-10-25
Assignee
Inventors
Cpc classification
International classification
Abstract
In accordance with aspects of the disclosed subject matter, an image forming apparatus can include a main body housing having a space inside. The main body housing can include a front wall having an opening, and a rear wall, the front wall and the rear wall defining a space therebetween. A drum cartridge can include a photosensitive drum, and a developing cartridge can include a developing roller. A drawer can be provided for supporting the drum cartridge and the developing cartridge, the drawer being movable between an inner position where the drawer is accommodated inside the space and an outer position where at least a part of the drawer is drawn out of the space through the opening. A transfer roller can be located nearer to the rear wall than the developing roller locates when the drawer supporting the drum cartridge and the developing cartridge is at the inner position.
Claims
1. An image forming apparatus comprising: a main body housing having a space inside, the main body housing comprising: a front wall having an opening; and a rear wall, the front wall and the rear wall defining a space therebetween; a drum cartridge comprising a photosensitive drum; a developing cartridge comprising a developing roller; a drawer for supporting the drum cartridge and the developing cartridge, the drawer being movable between an inner position where the drawer is accommodated inside the space and an outer position where at least a part of the drawer is drawn out of the space through the opening; and a transfer roller located nearer to the rear wall than the developing roller locates when the drawer supporting the drum cartridge and the developing cartridge is at the inner position.
2. The image forming apparatus according to claim 1, wherein the drum cartridge includes a drum handle located above the developing cartridge.
3. The image forming apparatus according to claim 2, wherein the drawer includes a handle support part located on an inner surface of the drawer.
4. The image forming apparatus according to claim 1, wherein the developing cartridge includes a developing handle attached to an upper surface of the developing cartridge.
5. The image forming apparatus according to claim 4, wherein the developing handle is located outside of the main body housing when the drawer supporting the developing cartridge is at the outer position.
6. The image forming apparatus according to claim 1, wherein the drum cartridge includes a drum handle, wherein the developing cartridge includes a developing handle, and wherein the developing handle is located between the drum handle and the front wall of the main body when the drawer supports the drum cartridge and the developing cartridge.
7. The image forming apparatus according to claim 1, wherein the drawer has a drawer-opening, and wherein the transfer roller contacts to the photosensitive drum through the drawer-opening when the drawer supporting the drum cartridge and the developing cartridge is at the inner position.
8. The image forming apparatus according to claim 1, wherein, when the developing cartridge is detached from a second supporting position on the drawer, the drum cartridge is detachable from a first supporting position on the drawer, and wherein the developing cartridge is attachable to and detachable from the drawer while the drum cartridge is attached to the drawer.
9. The image forming apparatus according to claim 8, wherein the drawer includes a first guide, wherein the drum cartridge includes a second guide, and wherein the first guide of the drawer and the second guide of the drum cartridge forms a developing cartridge guide configured to guide the developing cartridge toward the second supporting position on the drawer when the drawer supports the drum cartridge.
10. An image forming apparatus comprising: a main body housing having a space inside, the main body housing comprising: a front wall having an opening; and a rear wall, the front wall and the rear wall defining a space therebetween; a drum cartridge comprising a photosensitive drum and a drum handle; a developing cartridge comprising a developing roller and a developing handle; and a drawer for supporting the drum cartridge and the developing cartridge, the drawer being movable between an inner position where the drawer is accommodated inside the space and an outer position where at least a part of the drawer is drawn out of the space through the opening, wherein the developing handle is located between the drum handle and the front wall of the main body when the drawer supports the drum cartridge and the developing cartridge.
11. The image forming apparatus according to claim 10, wherein the drum handle of the drum cartridge is located above the developing cartridge when the drawer supports the drum cartridge and the developing cartridge.
12. The image forming apparatus according to claim 11, wherein the drawer includes a handle support part located on an inner surface of the drawer.
13. The image forming apparatus according to claim 10, wherein the developing handle of the developing cartridge is attached to an upper surface of the developing cartridge.
14. The image forming apparatus according to claim 10, wherein the developing handle of the developing cartridge is located outside of the main body when the drawer is at the outer position.
15. The image forming apparatus according to claim 10, further comprising a transfer roller, wherein the drawer has a drawer-opening, and wherein the transfer roller contacts to the photosensitive drum through the drawer-opening when the drawer supporting the drum cartridge and the developing cartridge is at the inner position.
16. The image forming apparatus according to claim 10, wherein, when the developing cartridge is detached from a second supporting position, the drum cartridge is detachable from a first supporting position, and wherein the developing cartridge is attachable to and detachable from the second supporting position while the drum cartridge is attached to the first supporting position.
17. The image forming apparatus according to claim 16, wherein the drawer includes a first guide, wherein the drum cartridge includes a second guide, and wherein the first guide of the drawer and the second guide of the drum cartridge forms a developing cartridge guide configured to guide the developing cartridge toward the second supporting position on the drawer when the drawer supports the drum cartridge.
18. An image forming apparatus comprising: a main body housing having a space inside, the main body housing comprising: a front wall having an opening; and a rear wall spaced apart from the front wall in a direction, the front wall and the rear wall defining a space therebetween; a drum cartridge comprising a photosensitive drum; a developing cartridge comprising a developing roller; a drawer for supporting the drum cartridge and the developing cartridge, the drawer being movable between an inner position where the drawer is accommodated inside the space and an outer position where at least a part of the drawer is drawn out of the space thorough the opening along the direction; and a transfer roller located nearer to the rear wall than the photosensitive drum locates in the direction when the drawer supporting the drum cartridge and the developing cartridge is at the inner position.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(10) 1. Outline of Image Forming Apparatus 1
(11) Referring to
(12) As shown in
(13) 1.1 Main Body Housing
(14) The main body housing 2 is configured to accommodate therein the feeder unit 3, the drawer 4, the drum cartridge 5, the exposure device 6, the developing cartridge 7, the transfer roller 8, and the fixing device 9. The main body housing 2 has an opening 2A and a cover 2B.
(15) The opening 2A is located at an opposite side to the transfer roller 8 with respect to the drum cartridge 5 in a state where the drum cartridge 5 is attached to the main body housing 2.
(16) The cover 2B is movable between a closing position (see
(17) 1.2 Feeder Unit
(18) The feeder unit 3 is configured to feed a printing medium P to a photosensitive drum 13. The printing medium P is, for example, a printing sheet. The photosensitive drum 13 will be described later. The feeder unit 3 includes a sheet feeding tray 10, a pickup roller 11, and a feeder roller 12. The sheet feeding tray 10 is configured to accommodate therein the printing medium P. The pickup roller 11 is configured to convey the printing medium P in the sheet feeding tray 10 toward the feeder roller 12. The feeder roller 12 is configured to convey the printing medium P from the pickup roller 11 toward the photosensitive drum 13.
(19) 1.3 Drawer
(20) The drawer 4 is movable between an inner position (see
(21) Specifically, as shown in
(22) That is, the guide groove 2C is configured to guide the projection 4A so that the drawer 4 can move between the outer position and the inner position.
(23) While the drawer 4 is moved from the outer position toward the inner position, when the drawer 4 reaches the inner position, the projection 4A comes into contact with the second end E2 of the guide groove 2C, so that the drawer 4 is stopped at the inner position. When the drawer 4 is located at the inner position, the photosensitive drum 13 is in contact with the transfer roller 8.
(24) Also, while the drawer 4 is moved from the inner position toward the outer position, when the drawer 4 reaches the outer position, the projection 4A comes into contact with the first end E1 of the guide groove 2C, so that the drawer 4 is stopped at the outer position.
(25) In the state where the drawer 4 is located at the outer position, the drawer 4 is supported by the cover 2B. Specifically, the cover 2B has a support part 2D. The support part 2D is in contact with a lower surface of the drawer 4 in the state where the cover 2B is located at the opening position and the drawer 4 is located at the outer position. Thereby, the support part 2D supports the drawer 4 located at the outer position. Also, the support part 2D has a plurality of guide rollers 2E. The plurality of guide rollers 2E is in contact with the lower surface of the drawer 4 in the state where the cover 2B is located at the opening position and the drawer 4 is located at the outer position. Thereby, the drawer 4 can be smoothly moved while being supported by the cover 2B.
(26) 1.4 Drum Cartridge
(27) As shown in
(28) The photosensitive drum 13 is configured to be rotatable about the rotary axis A1 extending in the axial direction. The axial direction intersects with the moving direction of the drawer 4. Preferably, the axial direction is perpendicular to the moving direction of the drawer 4. The photosensitive drum 13 extends in the axial direction, and has a cylindrical shape. As shown in
(29) Meanwhile, as shown in
(30) The charging roller 14 is configured to charge a peripheral surface of the photosensitive drum 13. The charging roller 14 is in contact with the peripheral surface of the photosensitive drum 13. In the meantime, the drum cartridge 5 may include a non-contact type charger such as a scorotron-type charger, instead of the charging roller 14.
(31) The primary holding roller 15 is configured to temporarily hold toner left after transfer. The toner left after transfer means toner left on a surface of the photosensitive drum 13 after the toner image has been transferred from the photosensitive drum 13 to the printing medium P by the transfer roller 8. The toner left after transfer held by the primary holding roller 15 is transferred from the primary holding roller 15 to the photosensitive drum 13 and is then collected into the developing cartridge 7 by the developing roller 16 while the image forming apparatus 1 does not execute the printing.
(32) 1.5 Exposure Device
(33) The exposure device 6 is configured to expose the photosensitive drum 13 to form a latent image on a peripheral surface of the photosensitive drum 13. Specifically, the exposure device 6 is configured to expose the peripheral surface of the photosensitive drum 13 charged by the charging roller 14. Thereby, a latent image is formed on the peripheral surface of the photosensitive drum 13. The exposure device 6 is located above the drawer 4 located at the inner position. Specifically, the exposure device 6 is a laser scan unit configured to scan the peripheral surface of the photosensitive drum 13 with a laser light L. As shown in
(34) 1.6 Developing Cartridge
(35) As shown in
(36) The developing roller 16 is in contact with the photosensitive drum 13 in the state where the drum cartridge 5 and the developing cartridge 7 are attached to the drawer 4. Thereby, the developing roller 16 can supply the toner in the developing cartridge 7 to the photosensitive drum 13 in the state where the drum cartridge 5 and the developing cartridge 7 are attached to the drawer 4. The developing roller 16 is configured to supply the toner in the developing cartridge 7 to the photosensitive drum 13, thereby developing a latent image formed on the photosensitive drum 13 to form a toner image on the peripheral surface of the photosensitive drum 13. The developing roller 16 has a shaft 16A and a roller body 16B.
(37) The shaft 16A extends in the axial direction. The shaft 16A has a circular column shape. The shaft 16A penetrates the roller body 16B in the axial direction. The shaft 16A is made of metal.
(38) The roller body 16B extends in the axial direction. The roller body 16B has a circular column shape. The roller body 16B is made of a conductive rubber.
(39) The handle 300 is a part that is gripped by a user when mounting and demounting the developing cartridge 7 to and from the drawer 4. The handle 300 is attached to an upper surface of the developing cartridge 7. The handle 300 is preferably attached to a part close to a gravity center of a brand-new developing cartridge 7 having toner filled therein. Thereby, as shown in
(40) 1.7 Transfer Roller
(41) As shown in
(42) 1.8 Fixing Device
(43) The fixing device 9 is configured to heat and press the printing medium P having the toner image transferred thereto, thereby fixing the toner image, which has been transferred to the printing medium P, on the printing medium P. The printing medium P having passed through the fixing device 9 is discharged on an upper surface of the main body housing 2. The fixing device 9 is located with being spaced upward from the photosensitive drum 13 in the state where the drum cartridge 5 is attached to the first supporting position on the drawer 4 and the drawer 4 is located at the inner position. That is, the image forming apparatus 1 is equipped on a horizontal stand or the like so that the fixing device 9 is located above the photosensitive drum 13 in the vertical direction.
(44) 2. Details of Drawer
(45) Subsequently, details of the drawer 4 are described with reference to
(46) As shown in
(47) The first drawer side plate 21 is located at a first end of the drawer 4 in the axial direction. The first drawer side plate 21 extends in the moving direction of the drawer 4. As shown in
(48) The first guide 24 is located on an inner surface of the first drawer side plate 21 in the axial direction. The first guide 24 is concave in a direction of getting away from the second drawer side plate 22 in the axial direction. The first guide 24 is located between the first end E11 and the second end E12 in the moving direction of the drawer 4. The first guide 24 extends in a direction of intersecting with the moving direction of the drawer 4. The first guide 24 has a first end E21 and a second end E22. The first end E21 is located closer to the first end E11 than the second end E22 in the moving direction of the drawer 4. The second end E22 is located closer to the second end E12 than the first end E21 in the moving direction of the drawer 4. The first guide 24 is inclined downward from the second end E22 toward the first end E21.
(49) As shown in
(50) Also, as shown in
(51) As shown in
(52) As shown in
(53) The notch 27A is located at the first end E11 of the first drawer side plate 21. The notch 27A has a semicircular shape. In the state where the drum cartridge 5 is attached to the first supporting position on the drawer 4, the drum coupling 131 of the drum cartridge 5 is fitted in the notch 27A. Thereby, in the state where the drum cartridge 5 is attached to the first supporting position on the drawer 4, the drum coupling 131 (see
(54) The concave part 28 is located between the first guide 24 and the first end E11 of the first drawer side plate 21 in the moving direction. The concave part 28 is located on the inner surface of the first drawer side plate 21 in the axial direction. The concave part 28 is concave in a direction of getting away from the second drawer side plate 22 in the axial direction. A first drum side plate 34 of the frame 31 is fitted in the concave part 28 in the state where the drum cartridge 5 is attached to the first supporting position on the drawer 4.
(55) As shown in
(56) The bottom plate 23 is located between the first drawer side plate 21 and the second drawer side plate 22 in the axial direction. The bottom plate 23 extends in the axial direction. A first end of the bottom plate 23 in the axial direction is connected to the first drawer side plate 21. A second end of the bottom plate 23 in the axial direction is connected to the second drawer side plate 22.
(57) 3. Details of Drum Cartridge
(58) Subsequently, details of the drum cartridge 5 are described with reference to
(59) As shown in
(60) 3.1 Frame
(61) The frame 31 is configured to support the photosensitive drum 13, the charging roller 14 and the primary holding roller 15. As shown in
(62) The first drum side plate 34 is located at a first end of the frame 31 in the axial direction. The first drum side plate 34 extends in a direction of intersecting with the axial direction. Preferably, the first drum side plate 34 extends in a direction perpendicular to the axial direction. As shown in
(63) As shown in
(64) As shown in
(65) The second part 36B is located between the first part 36A and the photosensitive drum 13. The second part 36B extends in a direction of intersecting with both the direction in which the first part 36A extends and the direction in which the first part 36A extends. Specifically, the second part 36B extends in a direction of connecting the rotary axis A1 of the photosensitive drum 13 and a rotary axis A2 (see
(66) As shown in
(67) 3.2 Pressing Member
(68) As shown in
(69) The pressing member 32 is configured to be pivotable relative to an axis A11 between an advance position (see
(70) The first surface 32A extends in a direction of intersecting with the direction of connecting the rotary axis A1 (see
(71) The second surface 32B is located more distant from the second part 36B than the first surface 32A, in a direction in which the first part 36A of the second guide 36 extends. The second surface 32B is inclined relative to the direction in which the first part 36A extends.
(72) The shaft 32C extends along the axis A11. The shaft 32C has a circular column shape. The pressing member 32 is configured to be rotatable relative to the shaft 32C.
(73) Here, the pressing member 32 is also provided to the second drum side plate 35 and is configured to press the shaft 16A of the developing roller 16 toward the photosensitive drum 13, like the pressing member 32 of the first drum side plate 34.
(74) 3.3 Handle
(75) The handle 33 is gripped by the user when mounting and demounting the drum cartridge 5 to and from the drawer 4. The handle 33 is attached to the frame 31. Specifically, as shown in
(76) The first arm 33A is located at a first end of the handle 33 in the axial direction. The first arm 33A is rotatably mounted to the first drum side plate 34 of the frame 31. The first arm 33A extends in a direction of intersecting with the axial direction. Preferably, the first arm 33A extends in a direction perpendicular to the axial direction.
(77) The second arm 33B is located at a second end of the handle 33 in the axial direction. The second arm 33B is spaced from the first arm 33A in the axial direction. The second arm 33B is rotatably mounted to the second drum side plate 35 of the frame 31. The first arm 33A is rotatably mounted to the first drum side plate 34 and the second arm 33B is rotatably mounted to the second drum side plate 35, so that the handle 33 is rotatably mounted to the frame 31. The second arm 33B extends in a direction of intersecting with the axial direction. Preferably, the second arm 33B extends in a direction perpendicular to the axial direction.
(78) The bar 33C is located between the first arm 33A and the second arm 33B in the axial direction. The bar 33C extends in the axial direction. The bar 33C has a circular column shape. A first end of the bar 33C in the axial direction connects to the first arm 33A. A second end of the bar 33C in the axial direction connects to the second arm 33B.
(79) 4. Mounting of Drum Cartridge and Developing Cartridge to Drawer
(80) Subsequently, mounting of the drum cartridge 5 and the developing cartridge 7 to the drawer 4 is described with reference to
(81) As shown in
(82) When the drum cartridge 5 is attached to the first supporting position on the drawer 4, the frame 31 is fitted in the first guide 24 in the state where the drawer 4 is located at the outer position, so that the drum cartridge 5 is guided from the outside of the main body housing 2 toward the inside of the main body housing 2 in the direction in which the first guide 24 extends, as shown in
(83) Then, as shown in
(84) In the state where the drum cartridge 5 is attached to the first supporting position on the drawer 4, at least a part of the drum cartridge 5 is located inside the main body housing 2. Specifically, in the state where the drum cartridge 5 is attached to the first supporting position on the drawer 4 and the drawer 4 is located at the outer position, the second guide 36 is located inside the main body housing 2. Also, in the state where the drum cartridge 5 is attached to the first supporting position on the drawer 4 and the drawer 4 is located at the outer position, the frame 31 is located inside the main body housing 2. On the other hand, in the state where the drum cartridge 5 is attached to the first supporting position on the drawer 4 and the drawer 4 is located at the outer position, the handle 33 is located outside the main body housing 2.
(85) Also, in the state where the drum cartridge 5 is attached to the first supporting position on the drawer 4, the second guide 36 of the drum cartridge 5 continues to the first guide 24 of the drawer 4.
(86) Next, when the developing cartridge 7 is attached to the second supporting position on the drawer 4, the shaft 16A of the developing roller 16 is guided toward the second guide 36 by the first guide 24 and is fitted in the first part 36A of the second guide 36 in the state where the drum cartridge 5 is attached to the first supporting position on the drawer 4 and the drawer 4 is located at the outer position, as shown in
(87) Then, the shaft 16A is guided by the first part 36A of the second guide 36 and comes into contact with the second surface 32B (see
(88) When the shaft 16A is fitted in the second part 36B, the pressing member 32 is returned from the retreat position to the advance position by the pressing force of the torsion spring 320, thereby pressing the shaft 16A toward the photosensitive drum 13. Then, as shown in
(89) 5. Operational Effects
(90) As shown in
(91) For this reason, it is possible to individually replace the drum cartridge 5 including the photosensitive drum 13 and the developing cartridge 7 including the developing roller 16, in the image forming apparatus 1 including the drawer 4.
(92) Thereby, it is possible to replace each of the drum cartridge 5 and the developing cartridge 7 at an appropriate time, in conformity to each lifetime.
(93) Also, as shown in
(94) Thereby, when the developing cartridge 7 is attached to the drawer 4, it is possible to guide the developing cartridge 7 by the first guide 24 of the drawer 4 and the second guide 36 of the drum cartridge 5. In other words, the developing cartridge guide is configured to guide the developing cartridge 7 from a first position where the developing roller is spaced from the photosensitive drum 13 toward a second position where the developing roller 7 is in contact with the photosensitive drum 13. The developing cartridge guide is configured to continuously guide the developing cartridge 7 via the first guide 24 and the second guide 36.
(95) As a result, it is possible to guide the developing cartridge 7 to the drum cartridge 5 by using the drawer 4 while making the drum cartridge 5 small.
(96) Also, as shown in
(97) For this reason, it is possible to mount the developing cartridge 7 to the drawer 4 in a state where the drawer 4 is pulled out by a distance at which a part of the drum cartridge 5 is located inside the main body housing 2, thereby shortening the distance required to pull out the drawer 4. For this reason, it is possible to reduce a space required to replace the developing cartridge 7.
(98) Also, as shown in
(99) For this reason, it is possible to guide both the mounting of the developing cartridge 7 to the drawer 4 and the mounting of the drum cartridge 5 to the drawer 4 by the first guide 24, and thus, it is possible to suppress the structure of the image forming apparatus 1 from becoming complicated.
(100) The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.