Striking tool having improved head and handle attachment
09718179 ยท 2017-08-01
Inventors
Cpc classification
B25B31/00
PERFORMING OPERATIONS; TRANSPORTING
B25D1/04
PERFORMING OPERATIONS; TRANSPORTING
B25G3/26
PERFORMING OPERATIONS; TRANSPORTING
B25G3/00
PERFORMING OPERATIONS; TRANSPORTING
B25D1/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25C11/00
PERFORMING OPERATIONS; TRANSPORTING
B25D1/04
PERFORMING OPERATIONS; TRANSPORTING
B25G3/00
PERFORMING OPERATIONS; TRANSPORTING
B25B31/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A striking tool having an improved attachment mechanism to safely and securely attach the head of the tool to the tool handle. In one configuration, the attachment mechanism has a key at the upper end of the handle that is sized and configured to be received in and engage a cooperatively configured keyway on the lower side of the head. In another configuration, the attachment mechanism has a connecting element with an elongated body that extends through a tubular body portion at an upper section of the handle and into a passageway in the head. In yet another configuration, the striking tool has both attachment mechanisms. A striking member made out of harder material can be utilized for the striking portion of the head. The connecting element can connect to an aperture in the striking member. A side nail puller can be positioned on the outer surface of the handle.
Claims
1. A striking tool, comprising: an elongated handle having an upper end and a lower end, said handle further comprising an upper section toward said upper end and a lower section toward said lower end; a head having a striking portion, a body portion and an engagement face; and an attachment mechanism interconnecting said handle and said head, said attachment mechanism comprising at least one of a key at the upper end of said handle received in a slotted keyway on a lower side of said head and a connecting element disposed in a passageway transversely disposed through a tubular body portion of said handle to be received in a passageway of said body portion of said head, wherein said attachment mechanism comprises said key received in said keyway, said key having a first side and a second side, said keyway having a slot defining a first engagement side and a second engagement side, said first engagement side of said keyway being cooperatively configured with said first side of said key and said second engagement side of said keyway being cooperatively configured with said second side of said key so as to engage said key in said keyway, said keyway cooperatively configured with said engagement face so as to abut a first end of said key when said key is disposed in said keyway and said head is connected to said handle.
2. The striking tool of claim 1, wherein said striking portion of said head defines a striking face having a striking axis therethrough.
3. The striking tool of claim 1, further comprising a slot disposed in said key, said slot positioned between said first side and said second side of said key so as to extend downward from said upper end of said handle, said slot extending between said first end of said key and a second end of said key.
4. The striking tool of claim 1, wherein said attachment mechanism further comprises said connecting element, said connecting element having an elongated body sized and configured to extend through said passageway of said tubular body portion of said handle and engage said passageway in said body portion of said head.
5. The striking tool of claim 4, wherein said elongated body of said connecting element has a first end and a second end, said tubular body portion has a first end and a second end and said body of said head has an aperture disposed in an engaging face of said body portion, said first end of said connecting element sized and configured to pass through said passageway of said tubular body portion and said aperture in said engaging face to engage said passageway in said body portion of said head, said first end of said tubular body placed in abutting relationship with said engaging face of said body portion so as to secure said head to said handle.
6. The striking tool of claim 5, wherein said connecting element has a cap at said second end of said elongated body, said cap sized and configured to engage said second end of said tubular body portion when said connecting element is disposed through said passageway of said tubular body portion and said first end of said connecting element is fully received in said passageway of said body portion of said head.
7. The striking tool of claim 1 further comprising a striking member secured to said striking portion of said head.
8. The striking tool of claim 7, wherein said head is made out of titanium or titanium-based alloy and said striking member being harder than the titanium or titanium-based alloy of said head.
9. The striking tool of claim 7, wherein said attachment mechanism further comprises said connecting element, said striking member having an aperture that is sized and configured to receive and engage said connecting element, said connecting element extending through said passageway of said tubular body portion of said handle and through said passageway of said body portion of said head to be received in and engage said aperture of said striking member so as to secure said head to said handle and said striking member to said head.
10. The striking tool of claim 9, wherein said head is made out of titanium or titanium-based alloy and said striking member being harder than the titanium or titanium-based alloy of said head.
11. The striking tool of claim 1 further comprising a side nail puller attached to or integral with said upper section of said handle.
12. The striking tool of claim 11, wherein said side nail puller comprises a body in spaced apart relation with an outer surface of said handle so as to define a chamber between said body and said outer surface of said handle, said body having a pair of nail engaging edges that define a v-shaped opening opposite said outer surface of said handle, said v-shaped opening is sized and configured to receive a nail with a head of the nail in said chamber.
13. The striking tool of claim 12, wherein said v-shaped opening has an apex positioned substantially along a longitudinal axis of said handle.
14. The striking tool of claim 9, wherein said striking portion of said head has an outward face and said striking member has an inward face, said aperture of said striking member disposed in said inward face, said striking member being sized and configured to be positioned with said inward face thereof at said outward face of said striking portion, said passageway of said body portion of said head extending to said outward face of said striking portion, said connecting element sized and configured to extend through said outward face so as to engage said aperture of said striking member to secure said striking member to said outward face of said striking portion of said head.
15. A striking tool, comprising: an elongated handle having an upper end and a lower end, said handle further comprising an upper section toward said upper end and a lower section toward said lower end; a head having a striking portion and a body portion; and an attachment mechanism interconnecting said handle and said head, said attachment mechanism comprising a key at the upper end of said handle slidably received in a slotted keyway on a lower side of said head, said key having a first side and a second side, said keyway having a slot defining a first engagement side and a second engagement side, said first engagement side of said keyway being cooperatively configured with said first side of said key and said second engagement side of said keyway being cooperatively configured with said second side of said key so as to slidably engage said key in said keyway.
16. The striking tool of claim 15 further comprising a striking member secured to said striking portion of said head, said head being made out of titanium or titanium-based alloy and said striking member being harder than the titanium or titanium-based alloy of said head.
17. The striking tool of claim 15 further comprising a side nail puller attached to or integral with said upper section of said handle, said side nail puller comprising a body in spaced apart relation with an outer surface of said handle so as to define a chamber between said body and said outer surface of said handle, said body having a pair of nail engaging edges that define a v-shaped opening opposite said outer surface of said handle, said v-shaped opening being sized and configured to receive a nail with a head of the nail in said chamber.
18. The striking tool of claim 15 further comprising a slot disposed in said key, said slot positioned between said first side and said second side of said key so as to extend downward from said upper end of said handle, said slot extending between said first end of said key and a second end of said key.
19. A striking tool, comprising: an elongated handle having an upper end and a lower end, said handle further comprising an upper section toward said upper end and a lower section toward said lower end; a head having a striking portion and a body portion; and an attachment mechanism interconnecting said handle and said head, said attachment mechanism comprising a connecting element having an elongated body disposed in a passageway transversely disposed through a tubular body portion of said handle so as to be received in a passageway of said body portion of said head, said elongated body sized and configured to extend through said tubular body portion of said handle and engage said passageway in said body portion of said head.
20. The striking tool of claim 19 further comprising a striking member having an aperture that is sized and configured to receive and engage said connecting element, said connecting element extending through said passageway of said body portion of said head to be received in and engage said aperture of said striking member so as to secure said head to said handle and said striking member to said head.
21. The striking tool of claim 19 further comprising a side nail puller attached to or integral with said upper section of said handle, said side nail puller comprising a body in spaced apart relation with an outer surface of said handle so as to define a chamber between said body and said outer surface of said handle, said body having a pair of nail engaging edges that define a v-shaped opening opposite said outer surface of said handle, said v-shaped opening being sized and configured to receive a nail with a head of the nail in said chamber.
22. A striking tool, comprising: an elongated handle having an upper end and a lower end, said handle further comprising an upper section toward said upper end and a lower section toward said lower end; a head having a striking portion and a body portion; a striking member secured to said striking portion of said head; and an attachment mechanism interconnecting said handle and said head, said attachment mechanism comprising at least one of a key at the upper end of said handle received in a slotted keyway on a lower side of said head and a connecting element disposed in a passageway transversely disposed through a tubular body portion of said handle to be received in a passageway of said body portion of said head, wherein said attachment mechanism comprises said connecting element and said striking member has an aperture that is sized and configured to receive and engage said connecting element, said connecting element extending through said passageway of said tubular body portion of said handle and through said passageway of said body portion of said head to be received in and engage said aperture of said striking member so as to secure said head to said handle and said striking member to said head.
23. The striking tool of claim 22, wherein said head is made out of titanium or titanium-based alloy and said striking member being harder than the titanium or titanium-based alloy of said head.
24. The striking tool of claim 22 further comprising a side nail puller attached to or integral with said upper section of said handle.
25. The striking tool of claim 24, wherein said side nail puller comprises a body in spaced apart relation with an outer surface of said handle so as to define a chamber between said body and said outer surface of said handle, said body having a pair of nail engaging edges that define a v-shaped opening opposite said outer surface of said handle, said v-shaped opening is sized and configured to receive a nail with a head of the nail in said chamber.
26. The striking tool of claim 25, wherein said v-shaped opening has an apex positioned substantially along a longitudinal axis of said handle.
27. The striking tool of claim 22, wherein said striking portion of said head has an outward face and said striking member has an inward face, said aperture of said striking member disposed in said inward face thereof, said striking member being sized and configured to be positioned with said inward face thereof at said outward face of said striking portion, said passageway of said body portion of said head extending to said outward face of said striking portion, said connecting element sized and configured to extend through said outward face so as to engage said aperture of said striking member to secure said striking member to said outward face of said striking portion of said head.
28. The striking tool of claim 22, wherein said attachment mechanism further comprises said key received in said keyway, said key having a first side and a second side, said keyway having a slot defining a first engagement side and a second engagement side, said first engagement side of said keyway being cooperatively configured with said first side of said key and said second engagement side of said keyway being cooperatively configured with said second side of said key so as to slidably engage said key in said keyway.
29. The striking tool of claim 28, wherein said head further comprises an engagement face cooperatively positioned with said keyway so as to abut a first end of said key when said key is disposed in said keyway and said head is connected to said handle.
30. The striking tool of claim 28 further comprising a slot disposed in said key, said slot positioned between said first side and said second side of said key so as to extend downward from said upper end of said handle, said slot extending between said first end of said key and a second end of said key.
31. The striking tool of claim 22, wherein said striking portion of said head defines a striking face having a striking axis therethrough.
32. The striking tool of claim 22, wherein said connecting element has an elongated body sized and configured to extend through said passageway of said tubular body portion of said handle and engage said passageway in said body portion of said head.
33. The striking tool of claim 32, wherein said elongated body of said connecting element has a first end and a second end, said tubular body portion has a first end and a second end and said body of said head has an aperture disposed in an engaging face of said body portion, said first end of said connecting element sized and configured to pass through said passageway of said tubular body portion and said aperture in said engaging face to engage said passageway in said body portion of said head, said first end of said tubular body placed in abutting relationship with said engaging face of said body portion so as to secure said head to said handle.
34. The striking tool of claim 33, wherein said connecting element has a cap at said second end of said elongated body, said cap sized and configured to engage said second end of said tubular body portion when said connecting element is disposed through said passageway of said tubular body portion and said first end of said connecting element is fully received in said passageway of said body portion of said head.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings which illustrate the preferred embodiments and the best modes presently contemplated for carrying out the present invention:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(25) With reference to the figures where like elements have been given like numerical designations to facilitate the reader's understanding of the present invention, the preferred embodiments of the present invention are set forth below. The enclosed text and drawings are merely illustrative of one or more of the preferred embodiments and, as such, only represent several possible ways of configuring the present invention. Although specific components, materials, configurations and uses are illustrated, it should be understood that a number of variations to the components and to the configuration of those components described herein and in the accompanying figures can be made without changing the scope and function of the invention set forth herein. For instance, although the illustrations and description provided herein are generally directed to certain types of striking tools, namely a claw hammer and a ball-peen hammer, and to certain configurations and materials for those tools, persons who are skilled in the relevant art will readily understand that such illustrations are merely for purposes of simplifying the present disclosure and that the present invention is not so limited. As will be further appreciated by persons skilled in the art, the new and improved features of the striking tool of the present invention can be incorporated into a wide variety of different striking tools and can be made in different tool configurations and out of a wide range of materials.
(26) An improved striking tool that comprises the components and which is configured pursuant to various embodiments of the present invention is shown generally as 10 in the figures. As best shown in
(27) The head 12 and handle 14 of the striking tool 10 of the present invention can be made out of wide variety of different materials, with the head 12 and handle 14 either being the same material or being different materials. In one embodiment, the head 12 is made out of hardened steel, as is common for many hammers, axes, picks and other striking tools, and formed by a casting or forging process. In another embodiment, the head 12 is made out of titanium, a titanium-based alloy or other relatively lighter weight materials (i.e., lower density than hardened steel). As described in the prior art, particularly with regard to U.S. Pat. No. 6,435,059 to Martinez and U.S. Pat. No. 6,536,308 to Thorne, et al., the disclosure of these two patents are incorporated herein as though full set forth in the present disclosure, the use of lighter weight materials such as titanium and titanium-based alloys has certain advantages with regard to swing movement and applied force and certain disadvantages with regard to wear, distortion and the generation of sparks when struck against certain surfaces. Despite any of the disadvantages, however, the use of titanium, titanium-based alloys and/or other lighter weight materials for head 12 is very popular.
(28) The handle 14 of striking tool 10, including claw hammers and the like, can be made out of wood, polymers and a variety of metals, including hardened steel, aluminum, titanium and the like. The lower section 30 of the handle 14 is beneficially sized and configured for the user to securely, safely and comfortably grip the striking tool 10 and to maintain that grip as he or she swings the tool 10 and contacts the striking portion 16 of the head 12 against an object. Depending on the material utilized for the handle 14, the lower section 30 thereof may be coated, covered, imbedded with or otherwise comprise a gripping material 32, as shown in
(29) For the striking tool 10 to function for its intended purpose, the head 12 must be safely and securely attached to the handle 14. Prior art striking tools generally either are made with the head 12 and the handle 14 being integrally formed or fixedly attached by welding or the like or they provide an aperture (also referred to as an eye) that is vertically disposed (i.e., aligned with the longitudinal axis of the handle) through the head that is sized and configured for the upper end of the handle to pass through the aperture to position the head at the upper section of the handle. Various devices are used to then secure the upper end of the handle inside the aperture through the head. The striking tool 10 of the present invention provides an improved attachment mechanism, shown generally as 36 in
(30) In the embodiment of the striking tool 10 shown in
(31) As best shown in
(32) In one embodiment, the key 40 is integrally formed with or attached to the upper end 24 of the handle 14. In the embodiment shown in the figures, with both attachment mechanisms 36, the key 40 is integrally formed with the tubular body portion 44 and extends from the first end 64 of the tubular body portion 44 to the second end 66 thereof, as best shown in
(33) In one embodiment, the head 12 can securely attach to the handle 14 by configuring the keyway 38 and key 40 so as to be closely dimensioned such that the key 40 tightly fits into the keyway 38. To ensure that the key 40 stays in engagement with the keyway 38, various attachment processes, devices and mechanisms can be utilized. For instance, depending on the respective materials for the head 12 and handle 14, the use of various adhesives may be sufficient to secure the key 40 in the keyway 38. With the key 40 fully in the slot 54 of keyway 38, such that the first end 64 of key 40 is abutting the engagement face 62 at the striking portion 16 of the head 12, a screw or other device or a spot weld can be placed at the location where the second end 66 of the key 40 is at the slot 54 (as best shown in
(34) In the embodiment of
(35) In one embodiment of the striking tool 10 of the present invention, the head 12 is joined to the handle 14 using only the keyway 38 and key 40 connection described above. In other embodiments, including the embodiments of
(36) In one embodiment, the elongated body 72 of the connecting element 42 is threaded, the passageway 46 in the body portion 48 of the head 12 is correspondingly threaded and the receptacle 80 in the cap 74 is configured to facilitate connecting element 42 being received (threadably or slidably) through the passageway 82 and into the passageway 46 to secure the head 12 to the handle 14. With the above embodiment, the head 12 can be removably attached to the handle 14. In another embodiment, the connecting element 42 is a pin having a relatively smooth elongated body 72 that is dimensioned to be slightly larger than the passageway 82 and the passageway 46. Using a shrink fit process, the head 12 and at least the upper section 28 of the handle 14, having the tubular body portion 44, are heated so the passageway 82 through the handle 14 and the passageway 46 in the head 12 will expand a sufficient amount to allow the otherwise slightly larger elongated body 72 of the connecting element 42 to fit within the passageway 82 and passageway 46. Upon cooling, the passageway 82 through the tubular body portion 44 and the passageway 46 in the body portion 48 of the head 12 will shrink tightly around the elongated body 72 of the connecting element to secure the head 12 to the handle 14. In this manner of connecting the head 12 to the handle 14, it may not be necessary for the connecting element 42 to have cap 74 (i.e., the connecting element 42 only comprises the elongated body 72). If desired, various adhesives or other connecting mechanisms can be utilized in addition to or instead of the previously described threading or shrink fit processes.
(37) In another embodiment of the striking tool of the present invention, the attachment mechanism 36 can comprise only the connecting element 42, tubular body portion 44 of the handle 14 and passageway 46 in the head 12, meaning no slotted keyway 38 or key 40. An example of such a configuration is shown with regard to the striking tool 10 being a ball-peen hammer in
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(39) In another embodiment of the present invention, the striking tool 10 also includes a side nail puller 94 on the side of the handle 14, as shown in
(40) The nail puller 94 can be manufactured out of a variety of different materials and in a variety of different shapes. By utilizing the outer surface 100 of the handle 14 as part of the chamber 98 that receives the nail head 102, the striking tool 10 of the present invention eliminates the need to provide an opening inside the head 12 for the nail 104 (as described in U.S. Pat. No. 6,923,432 to Martinez). The nail puller 94 of the present invention can be manufactured by forming or casting the nail puller 94 as an integral unit with the handle 14 or it can be attached to handle 14 using materials and processes suitable for the materials that are utilized for the nail puller 94 and handle 14. In other embodiments, the nail puller 94 may be manufactured by machining, punching or other metal removal processes.
(41) While there are shown and described herein specific forms of the invention, it will be readily apparent to those of ordinary skill in the art that the invention is not so limited, but instead is susceptible to various modifications and rearrangements in design and materials without departing from the spirit and scope of the invention. The embodiments described herein and shown in the figures were chosen in order to best explain the principles of the present invention. In particular, it should be noted that the present invention is subject to modification with regard to any dimensional relationships set forth herein and modifications in assembly, materials, size, shape and use. For instance, there are numerous components described herein that can be replaced with equivalent functioning components to accomplish the objectives of the present invention.