Device And Method For Installing A Tubular Joint Sleeve For A Pipe Comprising An Inner Lining
20170210059 · 2017-07-27
Inventors
Cpc classification
B29C65/342
PERFORMING OPERATIONS; TRANSPORTING
B29C66/0016
PERFORMING OPERATIONS; TRANSPORTING
B29C66/5221
PERFORMING OPERATIONS; TRANSPORTING
B29C65/8292
PERFORMING OPERATIONS; TRANSPORTING
F16L1/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L58/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C65/3468
PERFORMING OPERATIONS; TRANSPORTING
B29C66/53241
PERFORMING OPERATIONS; TRANSPORTING
F16L1/206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C65/485
PERFORMING OPERATIONS; TRANSPORTING
B29C66/1122
PERFORMING OPERATIONS; TRANSPORTING
F16L47/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29K2705/00
PERFORMING OPERATIONS; TRANSPORTING
B29C66/1162
PERFORMING OPERATIONS; TRANSPORTING
F16L13/0263
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B29C65/7838
PERFORMING OPERATIONS; TRANSPORTING
B29C65/48
PERFORMING OPERATIONS; TRANSPORTING
B29C66/72321
PERFORMING OPERATIONS; TRANSPORTING
B29C65/8253
PERFORMING OPERATIONS; TRANSPORTING
B29C66/612
PERFORMING OPERATIONS; TRANSPORTING
B29C57/005
PERFORMING OPERATIONS; TRANSPORTING
B29C66/636
PERFORMING OPERATIONS; TRANSPORTING
B29C65/3432
PERFORMING OPERATIONS; TRANSPORTING
B29C66/73921
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C65/34
PERFORMING OPERATIONS; TRANSPORTING
F16L13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L47/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C65/00
PERFORMING OPERATIONS; TRANSPORTING
G01N29/22
PHYSICS
F16L58/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A device (20) for installing a tubular junction sleeve inside a pipe (1), having a mandrel (20a) of longitudinal axis (XX) supporting on its surface at least a first peripheral chamber (21) having a wall (21a) that is radially expandable by inflation. The first wall including at least one electrical connector (21b) suitable for being connected to one end of said heater wire. The connector being connected to an umbilical (24) including at least a compressed air feed duct for inflating said the first chamber and an electrical power supply duct connected to the electrical connector. The device being characterized in that the mandrel supports on its outer surface a second peripheral chamber (22) having a wall (22a) that is radially expandable by inflation, and also a weld inspection device (23) arranged in the longitudinal direction of the mandrel.
Claims
1. A device suitable for installing a tubular junction inside an end of a first pipe element made of steel and internally lined with a thermoplastic material, and suitable for butt-joining the end of the first pipe element fitted with a said sleeve and an end having no such sleeve of a second pipe element having internal lining of thermoplastic material, said ends of the two pipe elements abutting in this way being for welding together, said sleeve presenting at each end a terminal tubular wall portion said sleeve presenting at at least one of said terminal tubular wall portions of the sleeve a Joule-effect heater wire arranged at the outer surface of said terminal tubular wall portion of said sleeve suitable for creating by heating a zone of contact made leaktight by melting between the materials constituting at least a part of said terminal portion of the sleeve and respectively a terminal portion of said lining where they are in contact with each other with said heater wire running thereover, said device for installing a sleeve comprising a mandrel of longitudinal axis supporting on the outer surface of said mandrel at least a first inflatable chamber having a peripheral wall that is radially expandable by inflation, said first wall having at least one first electrical connector suitable for being connected to one end of a said heater wire, and said mandrel also supporting an umbilical comprising at least one compressed air feed duct for inflating said first inflatable chamber and an electrical power supply duct connected to said first electrical connector, wherein said mandrel also supports on said outer surface of said mandrel a second inflatable chamber having a peripheral wall that is radially expandable by inflation and spaced apart from said first inflatable chamber in said longitudinal direction, and said mandrel also supports a weld inspection device, said umbilical passing inside said mandrel and including ducts for electrically powering said weld inspection device.
2. The device according to claim 1, wherein said weld inspection device is arranged in the longitudinal direction of the mandrel upstream or downstream relative to said first and second chambers.
3. The device according to claim 1, wherein said weld inspection device comprises: at least one ultrasound probe; and at least one water injection nozzle fed with water by a duct passing in said umbilical.
4. The device according to claim 3, wherein at least one of said ultrasound probe and said water injection nozzle suitable for being turned facing the end portions of said sleeve about a turning axis arranged on the longitudinal axis of said mandrel, after electro-fusion.
5. The device according to claim 1, wherein said mandrel also supports a reversible shutter for shutting the passage between the mandrel and the inside wall of the sleeve or of the pipe, said shutter being arranged in said longitudinal direction of the mandrel so that said weld inspection device is arranged between said reversible shutter and at least one said first or second chamber.
6. The device according to claim 5, wherein said reversible shutter is constituted by a third inflatable chamber having a peripheral wall that is radially expandable by inflation.
7. The device according to claim 1, wherein said expandable peripheral wall of said second inflatable chamber includes at least one second electrical connector suitable for being connected to an end of a said heater wire.
8. A device according to any one of claim 1, wherein said first and second inflatable chambers extend over respective lengths l1 and l2 and are spaced apart by a distance d in the longitudinal direction of the mandrel such that when said first inflatable chamber is radially expanded to press against the terminal portion of the sleeve, when said terminal portion of the sleeve is arranged against the terminal portion of the internal lining of the pipe in order to perform electro-fusion, the second inflatable chamber is in a facing position and can press against a portion of a tubular inside wall of said sleeve.
9. The device according to any one of claim 1, wherein each of said inflatable chambers is formed by a flexile or semi-rigid tubular envelope of circular cross-section arranged around said mandrel which is cylindrical, and about the same longitudinal axis as said mandrel, circular edges of longitudinal ends of each said envelope joining an outer wall of said mandrel in such a manner that under the effect of said inflatable chamber being inflated said envelope takes on a convex bulging shape in axial longitudinal section forming a radially expanded wall of said inflatable chamber.
10. A method of installing a tubular junction sleeve at one end of a unitary pipe element having an internal lining made of thermoplastic material in order to fasten a said sleeve to a terminal portion of a said lining, said sleeve presenting at each end a terminal portion of tubular wall, said sleeve presenting a Joule-effect heater wire at at least one of said terminal portions of the sleeve, which Joule-effect heater wire is arranged at the outer surface of said terminal portion of said sleeve, and heating is used to create a leaktight contact zone by melting together materials constituting at least parts respectively of said terminal portion of the sleeve and of a terminal portion of said lining in contact with each other, with said heater wire passing therethrough, by using a device according to claim 1.
11. The method according to claim 10, wherein the following steps are performed: i.1) positioning said device for installing a sleeve inside said sleeve in such a manner that at least a said first inflatable chamber is in position facing a first terminal portion of the sleeve with said first connector facing an end of said heater wire, an other one of said first and second inflatable chambers facing an inside wall of a running portion of the sleeve, and inflating at least said second inflatable chamber so as to secure the device for installing a sleeve with said sleeve by pressing the expandable peripheral wall of said second chamber against an inside wall of said sleeve, resulting thereby in an assembly of the sleeve and said device for installing a sleeve; and i.2) moving the resulting assembly of the sleeve and said device (20) for installing a sleeve, axially in the longitudinal direction and inserting said assembly inside a sleeve-free open end of a pipe element until said first terminal portion of the sleeve is in contact with said terminal portion of the lining of said end of said pipe element; and i.3) inflating said first inflatable chamber to press it against the inside wall of said first terminal portion of the sleeve so that said first electrical connector is connected to one end of a said heater wire; and i.4) electrically powering said heater wire while simultaneously exerting pressure from said first terminal portion of the sleeve against said terminal portion of the lining that are in contact with each other by inflating said first inflatable chamber in order to implement a weld zone by electro-fusion of the materials constituting at least parts respectively of said first terminal portion of the sleeve and of a terminal portion of said lining that are in contact with each other, with said heater wire passing therebetween; and i.5) deflating said first and second inflatable chambers and moving said device for installing a sleeve in translation in such a manner that a weld inspection device is placed facing said first terminal portion of the sleeve corresponding to said zone of welding by electro-fusion; and i.6) inflating again the first and second inflatable chambers so that they press against the inside wall of the sleeve and become secured thereto, and actuating said weld inspection device to inspect said weld; and i.7) deflating said first and second chambers and moving said device for installing a sleeve in translation in order to remove said device.
12. A method of making a pipe by using a device according to claims 1, by assembling unitary pipe elements, each including a said lining, with a said tubular junction sleeve inserted and fastened to only one end of each said pipe element and with a part projecting therefrom, the projecting part of said sleeve defining a male end of each said pipe element suitable for being assembled with a sleeve-free end defining a female end of another said pipe element, said sleeve presenting at each of its ends a terminal tubular wall portion, said sleeve presenting a Joule-effect heater wire at at least one of said terminal portions of the sleeve, which Joule-effect heater wire is arranged at the outer surface of said terminal portion of said sleeve suitable for creating, by heating, a contact zone made leaktight by melting together the materials constituting at least parts respectively of said terminal portion of the sleeve and of a terminal portion of said lining that are in contact with each other, with said heater wire passing therebetween, by performing the following steps: a) inserting a device for installing a sleeve inside a said unitary pipe element so that said first inflatable chamber is arranged with said first electrical connector facing the end of a heater wire at a terminal portion of said sleeve that is fastened thereto, and fastening said device for installing a sleeve inside said sleeve by inflating a said second inflatable chamber against an inside wall of said sleeve; and b) before or after step a) forcibly inserting the sleeve portion forming said male end of a pipe element in the female end of the other pipe element axially in the longitudinal direction until said terminal portion of the sleeve of said male end of said terminal pipe element comes into contact with said terminal portion of the lining of said female and of said pipe element to be assembled therewith; and c) butt-welding the ends of the two pipe elements together; and d) inflating a said first inflatable chamber and connecting said first electrical connector to the end of the heater wire at said terminal portion of the sleeve and facing it, and electrically powering said heater wire, while simultaneously exerting pressure from said terminal portion of the sleeve against said terminal portion of the lining that are in contact with each other in order to make a weld zone by electro-fusion in at least a fraction of the interface between surfaces of each said terminal portion of the sleeve and each said terminal portion of lining that are in contact with each other with the heater wire passing therebetween at the surface of the sleeve in order to make a contact zone that is made leaktight by melting; and e) deflating said first and second inflatable chambers and moving said device for installing a sleeve in translation.
13. The method according to claim 12, wherein the following steps are performed: a.1) using a pipe-laying tower of a laying ship to lower a first pipe element fitted with a said sleeve at one of the ends of said first pipe element to the proximity of the end of a top terminal pipe element of the pipe that is being assembled and that is partially immersed at the bottom of the tower; and a.2) lowering a said device for installing a sleeve with said first and second chambers at least partially deflated, which device is secured to a said sleeve fastened to one of said first or second pipe elements by inflating a said second chamber that is pressed against a running portion of the inside wall of the sleeve, said first chamber being placed facing a free terminal portion of said sleeve with said first connector facing one end of said heater wire; a.3) inflating the first chamber that presses against the terminal portion of said sleeve so that said electrical connector is connected to one end of said heater wire; and b) after or before step a.3) assembling together the two pipe elements by forcibly inserting the portion of a sleeve forming a said male end of one pipe element into the sleeve-free female end of the other pipe element; c) butt-welding the ends of the two pipe elements together; and d.1) electrically powering said heater wire (4) while simultaneously exerting pressure from said terminal sleeve portion against said terminal lining portion that are in contact with each other by inflating said first chamber in order to make a said weld zone by electro-fusion; and d.2) deflating said first and second chambers, and moving said mandrel so that said weld inspection means are placed facing said terminal sleeve portion which is electro-welded; and d.3) inflating the first and second chambers so that they press against the inside wall of the sleeve and are secured thereto; and d.4) actuating said weld inspection means in order to inspect said weld.
14. The method according to claim 13, wherein in step d.4), the following operations are performed: d.4.1) actuating (26) reversible shutter means to close them so as to form a leaktight compartment defined by said first inflatable chamber and said shutter means closing the passage inside the pipe, said leaktight compartment containing said weld inspection means for inspecting said weld; and d.4.2) filling said leaktight compartment with water and actuating said weld inspection means in order to inspect said weld; and d.4.3) thereafter, actuating said reversible shutter means to open them.
15. The method according to claim 12, wherein prior to step a), the method of installing a tubular junction sleeve at one end of a unitary pipe element having an internal lining of themoplastic material is performed in order to fasten said sleeve at a terminal portion of a said pipe element prior to being assembled with another said pipe element.
Description
[0120] Other characteristics and advantages of the present invention appear in the light of the following detailed description with reference to the following figures, in which:
[0121]
[0122]
[0123]
[0124]
[0125]
[0126]
[0127] A tubular junction sleeve 3 of thermoplastic material, preferably identical to the thermoplastic material of the internal lining 2, and of axis XX coinciding substantially with the axis of the pipe elements 1.sub.1, 1.sub.2 of the same outside diameter that is slightly smaller than the inside diameter of the pipe is inserted inside each of the abutting ends of the two pipe elements so as to extend over said terminal portions of the two linings 2a, 2b, by means of a device 20 of the invention as described below with reference to
[0128] More precisely, in
[0129] In
[0130] The tubular wall of said sleeve presents thickness that is substantially constant in its central portion 3c and its adjacent running portions 3b, which thickness is substantially equal to the thickness of the running portion 2b of said internal lining 2, and said central portion 3c of the sleeve is suitable for deforming so as to adopt an inside diameter that is substantially identical to the inside diameter of the remainder of the sleeve under the effect of internal pressure from a fluid flowing inside the pipe in operation, which pressure is at least 1 MPa, and the thermal protection part 8 is itself also deformable under the same conditions of internal pressure inside the pipe so as to adopt a small thickness, preferably a thickness of less than 5 mm and more preferably less than 2 mm, said thermal protection piece more preferably being constituted by ceramic fibers in a form similar to cotton wool.
[0131] It can be understood that: [0132] because of its substantially constant thickness, the central portion of the sleeve presents a constriction in outside diameter and in inside diameter during laying with the pipe being empty and at atmospheric pressure or when it is subjected to pressures corresponding to pressure values of less than 1 MPa (10 bars); and [0133] as soon as the inside pressure exceeds 1 MPa (10 bars), the thicknesses, in particular of about 5 mm to 20 mm, and the stiffness of the plastics material, such as polyethylene or polypropylene, enable the inside and outside diameters of the central portion to be increased by deformation, e.g. when a fluid, in particular water under pressure, flows inside the pipe and the sleeve, as occurs in water injection pipes for oil wells at a pressure greater than 5 MPa, and in particular lying in the range 25 MPa to 70 MPa.
[0134] Because the pressure P.sub.0 outside the lining is much less than the internal pressure Pmax, this pressure has the effect of firmly pressing the constricted central portion 3c of the tubular junction sleeve 3 against the wall of the steel pipe, the ceramic fiber shield 8 being likewise flattened and then presenting a residual thickness of no more than 1 mm to 2 mm.
[0135] The sleeve 3 presents a central portion 3c of constricted outside diameter that becomes pressed against the inside of the pipe as soon as the internal pressure exceeds 1 MPa to 1.5 MPa (10 bars to 15 bars) because of the flexibility of the thermoplastic material. To improve the deformability of this central portion 3c and of the adjacent transition zones, the thickness of these zones is advantageously smaller than the thickness of the running portion 3b of the sleeve by a proportion lying in the range 5% to 50%. Likewise, the central zone 3c and the transition zones, which are shown for clarity in the drawings of having sharply angled connections, are preferably connection fillets of large radius of curvature so as to avoid incipient cracks appearing in these zones.
[0136]
[0137]
[0138] A device 20 of the invention for installing a sleeve 3 as shown in
[0139] In
[0140] The first and second chambers are spaced apart by a distance d such that when the second chamber 22 faces the constricted central portion 3c of the sleeve, the first chamber 21 faces one end of the sleeve at its terminal portion 3a of smaller thickness. The weld inspection device 23 is then situated outside the sleeve. The weld inspection device 23 is arranged in the longitudinal direction such that when the second chamber 22 is placed facing the opposite end of the sleeve, as shown in
[0141] Thus, the ends furthest in the longitudinal direction from said second chamber 22 and said weld inspection device 23 are at substantially the same distance as the length L of the sleeve, the three elements 21, 22, 23 being suitable for being included inside said sleeve.
[0142] In
[0143] Thereafter, in order to perform the step of inspecting the quality of the weld, the first and second chambers 21 and 22 are deflated and they are moved in translation in the opposite direction until they reach the position shown in
[0144] Said first and second inflatable chambers 21 and 22 in the deflated position remain relatively close to the walls of the sleeve such that it is easy for the device 20 to be guided in longitudinal translation inside the sleeve. Advantageously, this guidance may be performed manually or by a carriage or by other means for guiding movement in longitudinal translation.
[0145]
[0146]
[0147] In an embodiment shown in
[0148] In a first step, the umbilical 20b is used to lower the device 20 for installing a sleeve so that the first inflatable chamber 21 is positioned facing the terminal portion 3a of the bottom end of the sleeve 3, with the connectors 21a facing the connectors 4a of the heater wire of the terminal portion 3a. In this way, the second inflatable chamber 22 faces the central portion 3c of the sleeve 3, as shown in
[0149] At this stage, in order to perform electro-fusion, the first inflatable chamber 21 is inflated with the connectors 21a being connected with the connectors 4a of the heater wire on the inside wall of the sleeve, and electricity is injected into the heater wire so as to perform electro-fusion between the terminal portion 3a of the sleeve 4 and the terminal portion 2a of the lining 2, the electricity being conveyed in a duct inside the umbilical 20b.
[0150] Thereafter, in order to inspect the weld, the two chambers 21 and 22 are deflated and the device 20 is raised in longitudinal translation XX so that, the weld inspection means 23 face the previously electro-welded ends 2a-3a, as shown in
[0151]
[0152] Alternatively, it is possible to lower a new pipe element 12 already fitted with a tubular junction sleeve 3 at its bottom top end, but having its sleeve-free bottom end thus forming a female end of said new pipe element which is lowered towards the male top end of a first pipe element 11 fitted with a tubular junction sleeve 3 at its top end, this first pipe element 11 forming the top terminal pipe element of a pipe that is being laid and that is suspended securely under a tower.