MODULAR EMBEDDED MULTI-LEVEL CONVERTER
20170214310 ยท 2017-07-27
Assignee
Inventors
- Di Zhang (Niskayuna, NY, US)
- Luis Jose Garces (Niskayuna, NY)
- Andrew Allen Rockhill (Niskayuna, NY, US)
Cpc classification
H02M1/083
ELECTRICITY
H02M7/1557
ELECTRICITY
H02M7/539
ELECTRICITY
Y02E60/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M1/0095
ELECTRICITY
H02M7/4835
ELECTRICITY
International classification
H02M1/08
ELECTRICITY
H02M7/539
ELECTRICITY
Abstract
A method for power conversion includes coupling a first string to a second string via a first connecting node and a second connecting node to form at least one leg of a power converter. The first string is operatively coupled across a first bus and a second bus and comprises a first branch and a second branch coupled via a third connecting node. The first branch and the second branch include a plurality of controllable semiconductor switches. Furthermore, the second string comprises a first chain link and a second chain link coupled via an alternating current phase bus and includes a plurality of switching units. The first chain link and/or the second chain link are controlled to generate a negative voltage across at least one of the plurality of controllable semiconductor switches during a switch turn off process.
Claims
1. A method for power conversion, comprising: coupling a first string to a second string via a first connecting node and a second connecting node to form at least one leg of a power converter, wherein the first string is operatively coupled across a first bus and a second bus and comprises a first branch and a second branch coupled via a third connecting node, wherein the first branch and the second branch include a plurality of controllable semiconductor switches and wherein the second string comprises a first chain link and a second chain link coupled via an alternating current phase bus and including a plurality of switching units; and controlling the first chain link and/or the second chain link to generate a negative voltage across at least one of the plurality of controllable semiconductor switches during a switch turn off process.
2. The method of claim 1, wherein the plurality of controllable semiconductor switches include a plurality of thyristors.
3. The method of claim 2, further comprising removing a gate signal of at least one thyristor during the switch turn off process.
4. The method of claim 3, further comprising reducing a thyristor current of the at least one thyristor with a current decrease ramp rate.
5. The method of claim 4, further comprising applying a negative voltage across the at least one thyristor for a turn off time period after the thyristor current is detected to have reached zero.
6. The method of claim 5, wherein a time point when the thyristor current is reduced to zero is determined based on a measurement of a negative current in an anti-parallel diode across the thyristor or a measurement of the voltage across the thyristor.
7. The method of claim 6, further comprising applying a positive voltage across the at least one thyristor with a voltage ramp rate.
8. The method of claim 7, wherein the current decrease ramp rate, the turn off time period and the voltage ramp rate are determined based on thyristor characteristics and overall system parameters.
9. The method of claim 8, wherein controlling the first chain link and the second chain link comprises controlling a voltage across the plurality of switching units.
10. The method of claim 9, wherein controlling the voltage across the plurality of switching units comprises generating a zero or a positive voltage from a plurality of half bridge converters or generating a zero, positive or a negative voltage from a plurality of full bridge converters.
11. A power converter, comprising: one or more phase legs, wherein each of the one or more phase legs comprises: a first string comprising a first branch and a second branch including a plurality of controllable semiconductor switches, a first connecting node, and a second connecting node, wherein the first string is operatively coupled across a first bus and a second bus and the second branch is operatively coupled to the first branch via a third connecting node; and a second string operatively coupled to the first string via the first connecting node and the second connecting node, wherein the second string comprises a first chain link and a second chain link including a plurality of switching units, and wherein the second chain link is operatively coupled to the first chain link via an alternating current phase bus; and a controller configured to control a switch turn-off process of at least one of the plurality of controllable semiconductor switches by regulating the first chain link and the second chain link; wherein the first chain link and/or the second chain link are utilized to generate a negative voltage across the at least one controllable semiconductor switch during the switch turn off process.
12. The power converter of claim 11, wherein the plurality of controllable semiconductor switches include a plurality of thyristors.
13. The power converter of claim 11, wherein the plurality of switching units comprises a plurality of fully controllable semiconductor switches and at least one energy storage device.
14. The power converter of claim 13, wherein the plurality of fully controllable semiconductor switches comprises an insulated gate bipolar transistor, a metal oxide semiconductor field effect transistor, a field effect transistor, a gate turn-off thyristor, an insulated gate commutated thyristor, an injection enhanced gate transistor, a silicon carbide based switch, a gallium nitride based switch, a gallium arsenide based switch, or combinations thereof.
15. The power converter of claim 11, wherein the first bus comprises a positive direct current bus and the second bus comprises a negative direct current bus.
16. The power converter of claim 11, wherein the third connecting node is operatively coupled to a third bus comprising a floating bus or a grounded bus or a high impedance grounded bus.
17. The power converter of claim 16, wherein the controller operates each of the one or more legs in a positive state or a negative state or a zero state.
18. (canceled)
19. The power converter of claim 11, wherein during the switch turn off process the controller utilizes the first chain link and the second chain link of another phase leg.
20. The power converter of claim 19, wherein during the switch turn off process the controller reduces a current in the first chain link with a current decrease ramp rate and increases a current in the second chain link with the same current decrease ramp rate.
21. The power converter of claim 19, wherein during the switch turn off process the controller generates a circulating current between two phase legs.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] These and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
DETAILED DESCRIPTION
[0017] Unless defined otherwise, technical and scientific terms used herein have the same meaning as is commonly understood by one of ordinary skill in the art to which this disclosure belongs. The terms first, second, and the like, as used herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. Also, the terms a and an do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced items. The term or is meant to be inclusive and mean one, some, or all of the listed items. The use of including, comprising or having and variations thereof herein are meant to encompass the items listed thereafter and equivalents thereof as well as additional items. The terms connected and coupled are not restricted to physical or mechanical connections or couplings, and can include electrical connections or couplings, whether direct or indirect. Furthermore, the terms circuit and circuitry and controller may include either a single component or a plurality of components, which are either active and/or passive and are connected or otherwise coupled together to provide the described function.
[0018] As will be described in detail hereinafter, various embodiments of an exemplary system for power conversion and method for power conversion are presented. By employing the power converter and the method for power conversion described hereinafter, a multilevel converter is provided. In one example, the power converter may include a modular multilevel embedded converter. The term multilevel converter, as used herein, is used to refer to a converter that converts one form of input voltage/current to another form of output voltage/current with very low distortion.
[0019] Turning now to the drawings, by way of example in
[0020] Also, the system 100 may include a controller 108. The controller 108 may be configured to control the operation of the power converter 104, in one embodiment. By way of example, the controller 108 may be configured to control the operation of the power converter 104 by controlling switching of a plurality of semiconductor switches of the power converter 104. Furthermore, in one embodiment, the system 100 may also include other circuit components (not shown) such as, but not limited to, a circuit breaker, an inductor, a compensator, a capacitor, a rectifier, a reactor, a filter, and the like.
[0021] Referring now to
[0022] In addition, the first phase leg 301 may be operatively coupled to the second phase leg 303 via the third connecting node 318. Furthermore, in one example, the third connecting nodes 318 of each of the three first strings 302 may be operatively coupled to each other. The third bus 328 is a middle bus which may be floating or grounded or a high impedance grounded bus. However, in another embodiment, for applications such as machine drives, the third connecting nodes 318 of each of the three first strings 302 may be operatively coupled to a neutral bus. Moreover, the three legs 301, 303, 305 may be operatively coupled between the first bus 306 and the second bus 308.
[0023] In one embodiment, the third bus 328 may be at a negative potential with respect to the first bus 306 and at a positive potential with respect to the second bus 308. Also, the first string 302 may include a plurality of controllable semiconductor switches 330. In the example of
[0024] The inductors 324 in each leg 301, 303 and 305 are operatively coupled to at least one alternating current (AC) phase (e.g., A, B, and C). In addition, the first chain link 320 and the second chain link 322 of the second string 304 may include a plurality of switching units 334 connected in series to each other. The switching unit 334 may be a combination of a plurality of fully controllable semiconductor switches and an energy storage device. The fully controllable semiconductor switches may include an insulated gate bipolar transistor (IGBT), a metal oxide semiconductor field effect transistor (MOSFET), a field effect transistor (FET), a gate turn-off thyristor, an insulated gate commutated thyristor (IGCT), an injection enhanced gate transistor (IEGT), a silicon carbide based switch, a gallium nitride based switch, a gallium arsenide based switch, or equivalents thereof.
[0025] Referring now to
[0026] Also, in one non-limiting example, the energy storage device 406 may include a capacitor. In the example of
[0027] Furthermore, in one non-limiting example, when the fully controllable semiconductor switch 402 is activated and the fully controllable semiconductor switch 404 is deactivated, the energy storage device 406 may appear across the first connector 408 and the second connector 410. Consequently, the charge across the energy storage device 406 appears as a voltage across the first connector 408 and the second connector 410. Alternatively, when the fully controllable semiconductor switch 404 is activated and the fully controllable semiconductor switch 402 is deactivated, the first limb 414 is bypassed, thereby providing zero voltage across the first connector 408 and the second connector 410. Hence, by controlling the switching of the fully controllable semiconductor switches 402 and 404 in the plurality of switching units 334 on the second string 304 of
[0028] Referring now to
[0029] Referring to
[0030]
[0031] During negative state 558, voltage source V.sub.p is connected between AC phase voltage V.sub.phs and middle bus voltage V.sub.mid whereas voltage source V.sub.n is connected between AC phase 326 and the negative DC bus. During zero state 556, voltage source V.sub.p and V.sub.n both are connected between AC phase voltage V.sub.phs and middle bus voltage V.sub.mid. As can be seen from
[0032] In one embodiment, to force commutate a thyristor, a thyristor current is forced to zero and an anode voltage of the thyristor with respect to its cathode is held negative for a designated turn-off time t.sub.q. Furthermore, a rate of rise of the anode voltage after being kept at the negative voltage for time t.sub.q is limited to a designated voltage ramp level. In one embodiment, the designated hold-off time and the designated ramp level both are determined based on thyristor characteristics and overall system parameters.
[0033] In one embodiment of the present technique, voltages across switching units 334 in chain links 320 and 322 of
[0034] Referring now to
[0035] In an embodiment, controller 108 is utilized to control the overall operation of MEMC 300 including the thyristor commutation. In one embodiment, to switch off thyristor 333, controller 108 first removes a gate signal of thyristor 333. However, it should be noted that thyristor 333 would not switch off merely by removing its gate signal but the thyristor current i.sub.T also needs to be reduced to zero. Furthermore, thyristor current i.sub.T would go to zero only when the thyristor voltage V.sub.T is negative i.e., when the voltage (V.sub.phs+V.sub.p) is higher than voltage +V.sub.dc, where voltage V.sub.phs is defined by voltage V.sub.n (
[0036] It should be noted that although it is stated here that thyristor current i.sub.T is regulated to zero with the help of chain-link 602, more than one chain link in the MEMC converter may be utilized together to regulate the thyristor current i.sub.T to zero. For example, voltage sources V.sub.p and V.sub.n both are used in sync to commutate a thyristor.
[0037] As discussed above to switch off thyristor 333, the thyristor current i.sub.T should reduce to zero. Controller 108 can determine a time point when thyristor current i.sub.T reaches zero by different methods. In an embodiment where there is an anti-parallel diode 332 with thyristor 333 to carry the negative current as shown in
[0038] If after the thyristor 333 is switched off, thyristor voltage V.sub.T is going to be negative then the whole process to switch off thyristor may be over. However, if thyristor 333 needs to block a positive voltage after it is switched off then the controller 108 keeps applying the negative thyristor voltage V.sub.T for a time period t.sub.q. Time period t.sub.q may also be referred to as a switch off time i.e., a time period which needs to lapse after thyristor current i.sub.T reaches zero and before thyristor voltage V.sub.T can be made positive. Time period t.sub.q can be affected by many factors and is chosen based on thyristor characteristics and overall system parameters. Furthermore, after time period t.sub.q, controller 108 regulates a rate of reapplication of the positive voltage on the thyristor, dv/dt to a designated ramp level which again is determined based on thyristor characteristics and overall system parameters.
[0039] Referring to
[0040] Referring to
[0041] Phase leg 702 transitions from a positive state to a negative state via a zero state. In the zero state, voltage sources V.sub.p and V.sub.n both are connected between AC phase voltage V.sub.a and middle bus voltage V.sub.mid. If the voltage sources V.sub.p and V.sub.n include only unidirectional voltage modules (e.g., half bridge converter 400 of
[0042] It can be seen from
[0043] As discussed earlier, the first step in the transition of phase leg 702 from the positive state to the negative state is to turn off thyristor T1. In other words, controller 108 removes the gate signal to thyristor T1 if it present. In the next step, Controller 108 drives the current in thyristor T1 to zero at a controlled maximum rate of change. This is equivalent to driving the current in the upper chain link i.sub.p to zero or below at some designated current decrease ramp rate di/dt. In order to support the required phase leg current when current i.sub.p is reducing to zero, the lower chain link current in also changes in the opposite direction at the same di/dt. For this purpose, controller 108 generates and controls a circulating current 718 among voltage sources V.sub.ap, V.sub.an, V.sub.bp and V.sub.bn as shown in
[0044] After the upper chain link current i.sub.p and thus thyristor T1 current crosses through zero, controller 108 holds the thyristor voltage V.sub.T at zero or slightly negative volts for the required turn-off time t.sub.q. In other words, controller 108 controls the upper chain link voltage to be equal to or slightly greater than the difference between the phase voltage Va and DC link voltage Vdc. During this stage, the anti-parallel diode of T1 would conduct and carry the negative current the upper chain link. After the turn-off time t.sub.q, controller 108 increases the upper chain link voltage to the middle bus voltage under a controlled dv/dt rate. Once the thyristor voltage V.sub.T is brought down to the middle bus voltage V.sub.mid, controller 108 provides a gate pulse to thyristor T2 to switch it on for connecting the upper chain link to the middle bus. This completes the transition of phase leg 702 from the positive state to the zero state. The controller 108 then utilizes similar steps for thyristor T3 to transition from the zero state to the negative state.
[0045] The various embodiments of the power converter and the methods of power conversion described hereinabove aid in developing multilevel power converters, thereby allowing generation of high power/voltage/current output. Furthermore, the use of thyristors in the power converter provides a less expensive and efficient system compared to a conventional modular power converter. One of the features of the present technique is that it does not need any external power source such as an AC power grid for the thyristor commutation process and thus enhances control flexibility of the converter.
[0046] While only certain features of the invention have been illustrated and described herein, many modifications and changes will occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the application.