METHOD FOR OBTAINING AN AIR PRODUCT, AND AIR SEPARATION PLANT
20170211880 ยท 2017-07-27
Inventors
Cpc classification
F25J3/04175
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/04224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/04787
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E20/18
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25J3/04393
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/04084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/04412
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/04387
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/04381
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K23/068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/04078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/04109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2205/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2245/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/04296
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2230/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2240/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2240/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/0409
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J3/04836
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2245/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An air product is produced in an air separation plant having a heat exchanger, an expansion/compression unit, a rectification unit, liquid storage, cold storage and an air compressor. The air supplied to the rectification unit is conducted through the main air compressor at a pressure level at least 3 bar above the highest operation pressure for the rectification unit. Cryogenic liquids are produced in a first production amount by a first operating mode, a lower second production amount by a second operating mode and a higher third production amount by a third operating mode. Cryogenic liquid is stored in the liquid storage in the third operating mode and removed from storage in the second operating mode. Cryogenic liquid is evaporated in different amounts in each operating mode, which amounts differ by no more than 10%.
Claims
1. Method for producing an air product in an air separation plant having a heat exchanger unit, an expansion/compression unit, a rectification unit, a liquid storage unit, a cold storage unit and a main air compressor, the method comprising: all of the air supplied to the rectification unit is conducted through the main air compressor and, there, is firstly compressed to a pressure level which lies at least 3 bar above the highest pressure level at which the rectification unit is operated, one or more cryogenic liquids is or are produced in a first production amount in a first operating mode, in a second production amount in a second operating mode and in a third production amount in a third operating mode in the rectification unit using the air conducted through the main air compressor, wherein the second production amount is lower than the first production amount and the third production amount is higher than the first production amount, the one or more cryogenic liquids is or are put into storage in the liquid storage unit in a putting-into-storage amount, which corresponds to a partial amount of the third production amount, in the third operating mode, and said one or more cryogenic liquids is or are removed from storage in the liquid storage unit, in a removing-from-storage amount, in the second operating mode, the one or more cryogenic liquids is or are evaporated and/or pseudo-evaporated in a first evaporation amount in the first operating mode, in a second evaporation amount in the second operating mode and in a third evaporation amount in the third operating mode, wherein the first evaporation amount corresponds to the first production amount, the second evaporation amount corresponds to the second production amount plus the removing-from-storage amount, and the third evaporation amount corresponds to the third production amount minus the putting-into-storage amount, wherein the first, the second and the third evaporation amount differ from one another by no more than 10%, and, using the air conducted through the main air compressor, in the second operating mode, a cryogenic fluid stream is formed, using which the cold storage unit is cooled and which is thereby heated, and in the third operating mode, a hot fluid stream is formed, using which the cold storage unit is heated and which is thereby cooled.
2. Method according to claim 1, wherein a part of the air conducted through the main air compressor and compressed there is expanded to a pressure level which corresponds at least to the highest pressure level at which the rectification unit is operated, and in which method the cryogenic fluid stream and the hot fluid stream are formed from a part of the expanded air, wherein the part of the expanded air for forming the cryogenic fluid stream is, after the expansion, conducted unheated through the cold storage unit and is heated in the heat exchanger unit to form the hot fluid stream and is subsequently conducted through the cold storage unit, and/or a rectification unit with a high-pressure column and a low-pressure column is used, wherein a gas mixture which comprises a nitrogen content of 0.5 to 5 mole percent is extracted from the low-pressure column, and in which method the cryogenic fluid stream and the hot fluid stream are formed from a part of the gas mixture extracted from the low-pressure column, wherein said part is used unheated to form the cryogenic fluid stream and is heated in the heat exchanger unit to form the hot fluid stream, and/or a further part of the air conducted through the main air compressor and compressed there is subsequently compressed further and cooled in the heat exchanger unit, and in which method the cryogenic fluid stream and the hot fluid stream are formed from a part of the further compressed air that has been cooled in the heat exchanger unit, wherein said part is used unheated to form the cryogenic fluid stream and is heated in the heat exchanger unit to form the hot fluid stream.
3. Method according to claim 1, in which method the cryogenic fluid stream is formed from a part of the one or more cryogenic liquids that is or are evaporated or pseudo-evaporated in the second operating mode, before the evaporation thereof, and in which method the hot fluid stream is formed from a part of the one or more cryogenic liquids that is or are evaporated or pseudo-evaporated in the third operating mode, after the evaporation thereof.
4. Method according to claim 2, in which a part of the hot fluid stream, after the cooling thereof in the cold storage unit, is heated in the heat exchanger unit.
5. Method according to claim 1, in which the cold storage unit has first cold storage means and second cold storage means, wherein in each case a first part of the cryogenic fluid stream and of the hot fluid stream is conducted through the first cold storage means, and a second part is conducted through the second cold storage means.
6. Method according to claim 5, in which the second part of the hot fluid stream and of the cryogenic fluid stream is conducted in each case through a section of a main heat exchanger of the heat exchanger unit before and/or after being conducted through the second cold storage means.
7. Method according to claim 1, in which the one or more cryogenic liquids comprise(s) a nitrogen-rich and/or an argon-rich and/or an oxygen-rich liquid and/or liquid air.
8. Air separation plant having a heat exchanger unit, comprising an expansion/compression unit, a rectification unit, a liquid storage unit, a cold storage unit and a main air compressor, which air separation plant has means which are designed to conduct all of the air supplied to the rectification unit through the main air compressor and, there, to firstly compress said air to a pressure level which lies at least 3 bar above the highest pressure level at which the rectification unit is operated, to produce one or more cryogenic liquids in a first production amount in a first operating mode, in a second production amount in a second operating mode and in a third production amount in a third operating mode in the rectification unit using the air conducted through the main air compressor, wherein the second production amount is lower than the first production amount and the third production amount is higher than the first production amount, to put the one or more cryogenic liquids into storage in the liquid storage unit in a putting-into-storage amount, which corresponds to a partial amount of the third production amount, in the third operating mode, and to remove said one or more cryogenic liquids from storage in the liquid storage unit, in a removing-from-storage amount, in the second operating mode, to evaporate and/or pseudo-evaporate the one or more cryogenic liquids in a first evaporation amount in the first operating mode, in a second evaporation amount in the second operating mode and in a third evaporation amount in the third operating mode, wherein the first evaporation amount corresponds to the first production amount, the second evaporation amount corresponds to the second production amount plus the removing-from-storage amount, and the third evaporation amount corresponds to the third production amount minus the putting-into-storage amount, wherein the first, the second and the third evaporation amount differ from one another by no more than 10%, and, using the air conducted through the main air compressor, to form, in the second operating mode, a cryogenic fluid stream using which the cold storage unit is cooled and which is thereby heated, and to form, in the third operating mode, a hot fluid stream using which the cold storage unit is heated and which is thereby cooled.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0049]
[0050]
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[0052]
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[0055]
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[0057]
DETAILED DESCRIPTION OF THE DRAWINGS
[0058] In the figures, elements which correspond to one another are denoted by identical reference designations and, for the sake of clarity, will not be discussed more than once. Fluid streams are additionally denoted by triangular flow arrows, wherein filled (black) flow arrows denote fluid streams in a liquid state, and non-filled (white) flow arrows denote fluid streams in a gaseous state.
[0059]
[0060] The main heat exchanger unit 10 comprises, as central component, a main heat exchanger 11 which may be in the form of one or more structural units. In the example illustrated here, the expansion/compression unit 20 comprises a first booster turbine 21 and a second booster turbine 22. It is however possible for one or more booster turbines to be replaced with one or more generator turbines, or for combinations of corresponding units to be used. The booster stage(s) of one or more booster turbines or the like may be in the form of (a) conventional booster stage(s) or in the form of (a) so-called cold booster stage(s), the inlet temperature of which is lower than the ambient temperature. The expansion/compression unit 20 is thermally coupled to the main heat exchanger unit 10 or to the main heat exchanger 11 thereof.
[0061] In the example illustrated, the rectification unit 30 has a dual column formed from a high-pressure column 31 and a low-pressure column 32. The high-pressure column 31 and the low-pressure column 32 are connected in heat-exchanging fashion by way of a main condenser 33. Furthermore, by way of example, a subcooling counterflow means 34, optionally a generator turbine 35, and multiple valves and pumps (not separately designated) are provided. The liquid storage unit 40 comprises for example a liquid nitrogen store 41, a liquid air store 42 and a liquid oxygen store 43, which may in each case be in the form of one or more, in particular insulated, tanks. A further liquid air store 45 which is functionally assigned to the liquid storage unit 40 may be provided.
[0062] In the air separation plant shown in
[0063] The correspondingly compressed, cooled and purified air of the fluid stream a (MPAIR) is supplied to the main heat exchanger unit 10 and to the expansion/compression unit 20. In the main heat exchanger unit 10 and in the expansion and compression unit 20, multiple compressed-air streams at different pressure and temperature levels are generated from the air of the fluid stream a. In
[0064] As mentioned, the compressed-air stream b (FEED) is fed into the high-pressure column 31 of the rectification unit 30. The compressed-air stream c (JT1-AIR) is expanded into the high-pressure column 31 of the rectification unit 30. Here, use may for example be made of the generator turbine 35 that is shown, and optionally of one or more valves (not separately designated). The optionally provided compressed-air stream d (JT2-AIR) is likewise expanded into the high-pressure column 31 of the rectification unit 30, via a valve which is not separately designated.
[0065] In the high-pressure column 31 of the rectification unit 30, an oxygen-enriched liquid bottom product is produced which is drawn off in the form of a fluid stream e, is conducted through the subcooling counterflow means 34, and is expanded into the low-pressure column 32 of the rectification unit 30 via a valve which is not separately designated. Furthermore, in the high-pressure column 31 of the rectification unit 30, a nitrogen-enriched gaseous overhead product is produced which is drawn off in the form of a fluid stream f. A part of the fluid stream f may be led out of the air separation plant is a gaseous nitrogen-rich air product (PGAN), and the rest may be liquefied in the main condenser 33.
[0066] A part of the liquefaction product that is formed here may be led out of the air separation plant in the form of a liquid nitrogen-rich air product (PLIN), and a part is recycled, as a recycle component, to the high-pressure column 31 of the rectification unit 30. A further part of the liquefaction product may be conducted in the form of the fluid stream g through the subcooling counterflow means 34 and expanded into the low-pressure column 32 of the rectification unit 30 via a valve which is not separately designated. A further part of the liquefaction product may, in the form of the fluid stream h, be pressurized by way of a pump (not separately designated), depending on the operating mode merged with a likewise pressurized, nitrogen-rich liquid fluid stream i from the liquid nitrogen store 41 of the liquid storage unit 40 and/or from the head of the low-pressure column 32, and, as an internally compressed, liquid, nitrogen-rich fluid stream k (ICLIN), in particular in the form of two partial streams, evaporated or pseudo-evaporated in the main heat exchanger 11, and subsequently provided as internally compressed, nitrogen-rich pressure product at different pressure levels (ICGAN1, ICGAN2).
[0067] Air that is liquefied during the expansion of the compressed-air stream c and optionally of the compressed-air stream d into the high-pressure column 31 of the rectification unit 30 may be drawn off, in the form of the fluid stream 1, directly below the infeed point of said streams, conducted through the subcooling counterflow means 34, and expanded into the low-pressure column 32 of the rectification unit 30 via a valve which is not separately designated. A part may also be stored in the liquid air store 42 or 45 of the liquid store unit 40. A fluid stream m may be drawn off from the high-pressure column 31, conducted through the subcooling counterflow means 34 and expanded via a valve (not separately designated) into the low-pressure column 32 of the rectification unit 30.
[0068] A liquid, oxygen-rich bottom product is formed in the low-pressure column 32, which bottom product is drawn off in the form of a fluid stream n and, depending on the operating mode, fed in the form of a fluid stream o into the liquid oxygen store 43 and/or pressurized by way of one of the pumps (not separately designated) and heated, as an internally compressed, liquid, nitrogen-rich fluid stream p (ICLOX), in the main heat exchanger 11 of the main heat exchanger unit 10, and, in particular in the form of two partial streams, evaporated or pseudo-evaporated in the main heat exchanger 11 and provided as internally compressed, oxygen-rich pressure product at two pressure levels (MP-GOX, HP-GOX). The fluid stream p (ICLOX) may also, depending on the operating mode, be formed using an oxygen-rich liquid extracted from the liquid oxygen store 43 of the liquid storage unit 40. The fluid stream o is therefore illustrated as being bidirectional. It is furthermore possible for corresponding oxygen-rich liquid to also be extracted in the form of the fluid stream q from the liquid oxygen store 43 of the liquid storage unit 40, and fed by way of a pump into the low-pressure column 32.
[0069] For the filling of the liquid nitrogen store 41 of the liquid storage unit 40, it is possible tier a nitrogen-rich liquid to be extracted in the form of a fluid stream r from an upper region of the low-pressure column 32 and transferred in the form of a fluid stream s into the liquid nitrogen store 41. The fluid stream s is also illustrated as being bidirectional. Depending on the operating mode, it is also possible for liquid to be extracted in the form of the fluid stream s from the liquid nitrogen store 41 and treated in the form of the fluid stream i as discussed above. Nitrogen-rich liquid may also be fed back, in the form of a fluid stream t, from the liquid nitrogen store 41 of the liquid storage unit 40 into an upper region of the low-pressure column 32. The liquid stores 41, 42 and 43 may be structurally formed as separate structural units or integrated into the rectification columns. In any case, they are functionally part of the liquid storage unit.
[0070] A nitrogen-rich fluid stream u drawn off from the head of the low-pressure column 32 may be conducted through the subcooling counterflow means 34, heated in the main heat exchanger 11 and provided as nitrogen product (GAN). A fluid stream v, so-called impure nitrogen (UN2), is treated similarly, and is used as a so-called residual gas (Rest).
[0071] The liquid air store 42 may be fed not only with the liquid air of the fluid stream in but also with liquid air from the low-pressure column 32 in the form of the fluid stream w. Correspondingly, liquid air may also be fed back from the liquid air store 42 into the low-pressure column 32 in the form of a fluid stream x by way of a pump.
[0072] The air separation plant illustrated in
[0073]
[0074] Here, the fluid stream a is, after the compression, divided into the streams b and c. The partial stream b is supplied to the heat exchanger 11 at the hot side and is extracted at an intermediate temperature level. After a parallel expansion of partial amounts of the partial stream b in the expansion turbines of the booster turbines 21 and 22, said partial amounts are merged again. The fluid stream c is compressed in the compressor stages of the booster turbines 22 and 21. Because the fluid stream c has not been previously cooled, said compressor stages are hot compressor stages.
[0075] The following
[0076]
[0077] In the first operating mode, which is illustrated in
[0078] As illustrated by way of a solid arrow in the rectification unit 30, it is the case here that the fluid stream p (ICLOX) is provided exclusively by extraction from the rectification unit 30 or from the low-pressure column 32 thereof (cf.
[0079] In the second operating mode illustrated in
[0080] The main heat exchanger 11 is capable of performing said additional cooling of the fluid stream b1 in the second operating mode because one or more cryogenic liquids are extracted from the liquid storage unit 40 (cf. also streams t, s, o, q, w and x as per
[0081] The liquid extracted from the liquid oxygen store 41 of the liquid storage unit 40 is indicated by way of a dashed arrow within the rectification unit 30, and a part extracted from the low-pressure column 31 is denoted by a solid arrow. It is expressly pointed out that, aside from oxygen, use may also be made of other fluids which can be stored in liquid form in the liquid storage element 40 and correspondingly extracted and evaporated.
[0082] In the third operating mode illustrated in
[0083] Because the fluid stream b2 has been heated in the main heat exchanger 11, it must, before being fed into the rectification unit 30 or the high-pressure column 31, be called again to the temperature level discussed above. For this purpose, said fluid stream is now conducted through the cold storage unit 50 or the cold storage means 51 thereof. In this way the cold previously stored in the second operating mode is extracted from the cold storage unit 50 or the cold storage means 51 thereof in the third operating mode.
[0084]
[0085] The corresponding use of two cold storage means in a cold storage unit, and the conducting of fluid streams as discussed above, or similar conducting of fluid streams, serves for improved balancing of the main heat exchanger 11. Said main heat exchanger may basically also be used for the other method variants discussed below, and other embodiments.
[0086]
[0087] It is also the case here that, in the second operating mode as per
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[0090]
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